UNCLASSIFIED PathoID Publishable Executive Summary PathoID-Chip – Robust and autonomous airborne threat identification system as lab-on-a-chip device with integrated optoelectronic sensors and combined pathogen enrichment Document reference: JIP-FP Executive Summary _111202 V5.doc Issue: Date: 2011-12-02 Pages: 4 Contract n° A- 102-RT-GC Under the Joint Investment Programme on Force Protection A-0223-RT-GC Institut für Mikrobiologie der Bundeswehr Project PathoID-Chip Publishable Executive Summary UNCLASSIFIED 1 Introduction This document summaries the activities and results of the project PathoID Chip carried out by a consortium consisting of the companies microfluidic ChipShop, Clemens GmbH, Bertin Technologies, and the institutes Johanneum Research, Institut für Microbiologie der Bundeswehr, and Friedrich Löffler Institut. This project was managed and funded in the frame of the EDA R&T Joint Investment Programme on Force Protection A-0120-RT-GC by the Contributing Members: Austria, Belgium, Cyprus, Czech Republic, Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy, the Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden 2 Objectives The terroristic attacks with non conventional weapons as the B-agents attacks in the US of October 2001, or the avian flu of recent years in Asia and Europe demonstrate the need for a rapid, safe and portable detection and identification methods to securely determine an infection or contamination of people, animals, food or sensitive infrastructure. Therefore, this project targeted at the development of an autonomous lab-on-a-chip based standoff CBRNE detection system that combines sample enrichment of airborne pathogenes, lab-on-a-chip lysis, and chemiluminescence-based quantification and identification of PCR products, using printed photosensors. The single objectives are summarized below: Development of an integrated microfluidic chip performing a process from biological ”sample in” to “answer out” and, as a consequence thereof, containing modules for debris filtration, pathogen lysis, PCR based amplification, and, finally, analyte detection by hybridization on a microarray. Portable Pathoanalyzer instrument to drive the lab-on-a-chip platform and to doubtless identify airborne pathogen bacteria. This system includes an integrated airborne pathogen detection system, fluid handling (pumps and valves), temperature control, fully integrated optoelectronic sensor for direct chemiluminescent detection of PCR, and data analysis. Instrumentation & control software for the technical processes, managing the interfaces between the individual modules, defining the transfer points for the sample, the protocols to be done via recognizing the inserted chip types, managing the handling of the microfluidic chips and the periphery to run them. Analysis software for the qualitative and quantitative analysis of PCR via a hybridisation and the interpretation of these data. Established protocols and running chip systems with integrated reagents as ready-touse kit for the target pathogens tested under simulated aerosol application. [Page 2 of 4] Project PathoID-Chip Publishable Executive Summary UNCLASSIFIED 3 Project organization Entity Company (leading entity) microfluidic ChipShop GmbH Country Point of contact Germany Dr. Claudia Gärtner claudia.gaertner@microfluidic-chipshop.com Company Clemens GmbH Germany Thomas Clemens t.clemens@clemens-gmbh.de Bertin Technologies France Nicolas Rouch rouch@bertin.fr Research centre Institut für Mikrobiologie der Bundeswehr Germany Dr. Wolf Splettstößer WolfSplettstoesser@Bundeswehr.org Friedrich Loeffler Institut Germany Dr. Heinrich Neubauer Heinrich.Neubauer@fli.bund.de Joanneum Research Austria Dr. Stefan Köstler stefan.koestler@joanneum.at 5 Project Results The unexpected manifestation of uncertainties and angst which have been caused by the very recent EHEC outbreak, demonstrates that the threat of infections by harmful bacteria is not obsolete. Needless to say that the “EHEC episode” again illustrated the enormous destructive power of bacteria misused as biological weapons. Fortunately, this particular bacterial hazard lasted relatively short but illustrated at least two important facts: Bacterial pathogens are far away from being beaten and a very rapid identification of the attacking germ is mandatory. The aim of the project was to develop a portable device which allows identification of dangerous bacterial strains within 60 minutes. The instrument meets two very important requirements. At first, the user is not a technically skilled expert but a soldier or nurse for instance and, secondly, it is expected that the germ in question threatens the citizens via an air borne infection. Accordingly, the whole process of pathogen identification starts with air sampling. Our air sampling device is capable to identify less than 10,000 bacteria out of one litre of surrounding air. These bacteria are resuspended in approximately one ml of water, which is used to transport the germs into a microfluidic chip (see figure 1) that has been clicked into the device. Inside the chip the microbes are destroyed by boiling and the released DNA is transported to the next station, the PCR area. PCR is a very important molecular biological Figure 1: Integrated chip [Page 3 of 4] Project PathoID-Chip Publishable Executive Summary UNCLASSIFIED technique which facilitates an enormous multiplication (or amplification) of DNA pieces, and the resulting DNA amplificate tells us whether the investigated pathogen is present or not. The PCR runs through multiple cycles encompassing two or – in most cases - three different temperatures. To do so, the PCR solution meanders in a channel system over these different temperature zones in our chip. Thereby, the solution is rapidly heated up or cooled down when leaving one zone and entering the other. The heaters are implemented in an instrumental device (see figure 2). In addition to that, the device has to elicit and to control the movement of the liquid into and inside the chip by actuation of special syringe pumps (here: socalled tank drives). Membrane valves help to organize the flow direction of liquids. Therefore, they are closed by pneumatic or mechanic pushing of a flexible foil into an adequate channel structure sealing respective passage. For the detection, we have adapted the so-called PCR-ELISA to our requirements. Here, the amplified and denatured, pathogen-indicating sequence will specifically bind to an immobilized reporter sequence, if present. The trapped pathogen DNA will send out a signal (after some Figure 2: PathoAnalyser Instrument additional steps) which can be monitored by an appropriate detection unit within the device. We have tested colorimetric, fluorimetric, and chemiluminescent techniques. Obviously there was a learning outcome for the further developments: Besides identifying and optimizing the modules and combining them to an integrated device, also the module not performing in a satisfying manner due to physical restraints and requiring a strategy change was identified and further optimization purpose was identified: The module to be exchanged is the air collecting system. A special miniaturized device, Coriolis Nano, was developed but the outcome was that a bigger version simply due to physical laws is required, namely the Coriolis Micro. The module that needs in particular optimization effort is the PCR module in order to highly increase sensitivity of the unit. On the prototypic level, the integrated instrumental device works well by fluidic means. All biological assays have been successfully tested on single module level and optimization needs have been identified. The protocol transfer in the integrated version of chip and instrument is still ongoing and gives further reason for optimism. With future development work to be carried out, this platform is the base for the first integrated lab-on-a-chip device carrying out the sample-in result-out vision from airborne pathogens. [Page 4 of 4]