TEM investigation of nanostructures in steels and in GaN-based violet laser diodes Professor J. R. Yang Dept. of Materials Science and Engineering, National Taiwan University Four case studies on TEM investigation of nanostructures will be presented in the colloquial at the department. First case study deals with nanometer-scaled modulated spinodal structures in a 2205 duplex stainless steel [1-4]. 2205 duplex stainless steel is susceptible to severe embrittlement when exposed at 475℃; this phenomenon is ascribed to the degenerated δ-ferrite phase. High-resolution transmission electron microscopy reveals that an isotropic spinodal decomposition occurred during aging at 475 ℃ in the steel studied; the original δ-ferrite decomposed into a nanometer-scaled modulated structure with a complex interconnected network, which contained an iron-rich BCC phase (α) and a chromium-enriched BCC phase (α΄). It is suggested that the locking of dislocations in the modulated structure leads to the severe embrittlement. The second case study is concerned with nanostructures in a heavily deformed ultra-fine wire of AISI316L stainless steel [5-7]. A heavily deformed ultra-thin wire with a diameter of 8μm has been made and characterised. A specimen preparation method for the cross-sectional TEM of ultra-fine wires has been developed. The TEM images reveal that the extremely fine elongated austenite grains have become rows of debris; the irregularly deformed structure of austenite presumably consists of nano-sized dislocation cell structures. The TEM images also show that nano-sized patches of newly formed martensite are distributed among the debris of austenite. It is suggested that the effect of mechanical stabilization of austenite against martensite growth leads to a large amount of nanometer-scaled martensite in the ultra-fine wire. The strain-induced martensite phase has a smaller size of dislocation cell than the heavily deformed austenite phase and makes a much greater contribution to the total strength of the ultrafine wire. The third case study deals with nanostructural analyses in GaN-based violet laser diodes [8-14]. GaN-based violet laser diodes (LEDs) have been widely manufactured for commercial use. Such structures can be produced by epitaxial lateral over-growth (ELOG) of the GaN layer on a sapphire substrate, followed by deposition of AlGaN/GaN strained-layer superlattice (SLS) claddings. The ELOG and SLS prevent dislocations from forming due to mismatch between the Al2O3 and GaN lattices, and between the GaN and AlGaN lattices, respectively, thereby reducing the density of threading dislocations (TDs) that propagate to the multiple quantum well (MQW) InGaN/GaN active layer through the substructures. In spite of these advances, defect-free 1 multiple InGaN/GaN QW layers have not yet been obtained. The nanostructures of the MQW active layers and SLS cladding layers greatly influence the final properties of LDs. However, there have been very few structural investigations of heterostructures such as InGaN/GaN layers and AlGaN/GaN layers, because any conventional microanalysis technique including high-resolution TEM is incompetent for assessing these structure. In this work, Multiple InGaN/GaN quantum well (MQW) layers in a laser diode were investigated by high-angle annular dark-field (HAADF) scanning-transmission electron microscopy (STEM). The detailed structure of the V-defect has been revealed. Furthermore, the nanostructure of p-type AlGaN/GaN strained-layer superlattice (SLS) cladding in a GaN-based violet laser diode (LD) has been observed using HAADF-STEM. The evidence discloses the role of SLS in suppressing threading dislocation propagation. The fourth case study is about the role of nanometer-sized carbides in newly advanced high-strength low-alloy steels for automobile application [15-18]. The nanotechnology has been exploited into the steel metallurgy in order to develop newly advanced high-strength low-alloy steels for automobile application. A successful applied case is the fantastic ferritic steel strips invented by National Taiwan University (NTU) and China Steel Corporation (CSC). Tensile strength of over 980 MPa with total elongation of over 18% has been achieved in Ti and Mo bearing hot-rolled low-carbon steel strips by producing microstructures that consist of a fully ferritic matrix with nanometer sized carbides. Because the nanometer-sized carbides is highly densely-distributed in the ferritic matrix, the steel strips can possess such an ultrahigh strength with an excellent ductility. The breakthrough in alloy design and the advanced technique of transmission electron microscopy (TEM) have made the nanostructure-control and nanostructure-characterisation possible, visible and reliable. The contribution of the dispersion of interphase-precipitated carbides to the yield strength of the steel studied has been estimated. It is revealed that an optimum component about 400 MPa contributed by interphase-precipitated carbides can be achieved. The development of the ultrahigh-strength nanometer-sized carbide strengthened hot-rolled steel strips has been extremely competitive in the worldwide steel markets. Advanced Steel Microstructure Control – Engineering Research Center (ASMC-ERC) will further carry on this subject for developing newly advanced steels for automobile application in the five-year term. References 1. T. H. Chen and J. R. Yang, “Effects of Solution Treatment and Continuous Cooling on σ-phase Precipitation in a 2205 Duplex Stainless Steel”, Materials Science and Engineering A, A311(2001)28-41. 2 2. T. H. Chen, K. L. Weng and J. R. Yang, “The effect of high-temperature exposure on the microstructural stability and toughness property in a 2205 duplex stainless steel”, Materials Science and Engineering A, A338(2002)259 –270. 3. T. H. Chen and J. R. Yang, “Microstructural characterization of simulated heat affected zone in a nitrogen-containing 2205 duplex stainless steel”, Materials Science and Engineering A, A338(2002) 166-181. 4. K. L. Weng, H. R. Chen and J.R. Yang, “The low-temperature aging embrittlement in a 2205 duplex stainless steel”, Materials Science and Engineering A, A379(2004)119-132. 5. H.S.Wang, J.R.Yang and H.K.D.H.Bhadeshia, “Characterisation of Severely Deformed Austenitic Stainless Steel Wire”, Materials Science and Technology, 21(2005)1323-1328. 6. H.S.Wang, C.Y. Huang and J.R. Yang, “Cross-sectional transmission electron microscopy of ultra-fine wires of AISI 316L stainless steel”, Philosophical Magazine, 86(2006)237-251. 7. S. Chatterjee, H.S.Wang, J.R.Yang and H.K.D.H.Bhadeshia, “The Mechanical Stabilisation of Austenite”, Materials Science and Technology, 22 (2006) 641-644. 8. H. L. Tsai, T. Y. Wang, J. R. Yang, C. C. Chuo, J. T. Hsu, M. Ceh, H. Saijo and M. Shiojiri, “Structural analysis of strained p-type AlGaN/GaN superlattice, Journal of Applied Physics, 101, 023521 (2007). 9. M. Shiojiri, C. C. Chuo, J. T. Hsu, J. R. Yang, H. Saijo, “Structure and formation mechanism of V defects in multiple InGaN/GaN quantum well layers”, Journal of Applied Physics, 99, 073505 (2006). 10. H. Saijo, J. T. Hsu, R. C. Tu, M. Yamada, M. Nakagawa, J. R. Yang, M. Shiojiri, “Mapping of multiple-quantum-well layers and structure of V defects in InGaN / GaN diodes”, Applied Physics Letters, 84(2004)2271-2273. 11. Y. C. Chen, C. M. Wu, M. K. Chen, C. C. Yang, Z. C. Feng, and J.R. Yang, “Improvements of InGaN/GaN quantum-well interfaces and radiative efficiency with InN interfacial layers”, Applied Physics Letters, 84(2004)5422-5424. 12. K. Watanabe, J. R. Yang, N. Nakanishi, K. Inoke and M. Shiojiri, " Atomic-scale strain field and In atom distribution in multiple quantum wells InGaN / GaN" , 2003, Applied Physics Letters, 82(2003)715-717. 13. K. Watanabe, J. R. Yang, N. Nakanishi, K. Inoke and M. Shiojiri, 2003, “Formation and structure of inverted hexagonal pyramid defects in multiple quantum wells InGaN/GaN”, Applied Physics Letters, 82(2003)718-720. 14. K. Watanabe, J. R. Yang, N. Nakanishi, K. Inoke and M. Shiojiri, “Direct Determination of Atomic Structure in MQW-InGaN / GaN”, Applied Physics 3 Letters, 80(2002) 761-762. 15. H. W. Yen, C. Y. Huang and J. R. Yang, “Characterization of interphase-precipitated nanometer-sized in a Ti-Mo-bearing steel”, Scripta Materialia, 61 (2009) 616-619. 16. H.W. Yen, C.Y. Chen, T.Y. Wang and J.R. Yang, “Orientation relationship transition of nanometer-sized interphase-precipitated TiC carbides in a Ti-bearing steel”, Materials Science and Technology, 26(2010) 421-430. 17. F. G. Caballero, H. Y. Yen, M. K. Miller and J. R. Yang, “Complementary use of transmission electron microscopy and atom probe tomography for the examination of plastic accommodation in nanocrystalline bainitic steels”, Acta Materialia, 59 (2011) 6117-6123. 18. H. W. Yen, P. Y. Chen, C. Y. Huang and J. R. Yang, “Interphase precipitation of nanometer-sized carbides in a titanium-molybdenum-bearing low-carbon steel”, Acta Materialia, 59 (2011) 6264-6274. 4