Plane Strain Each strain is acting independent of one another Due to normal strain x Due to normal strain y y dv3 dv2 dy dv1 x x dx du1 x = du3 du2 du dx y du x dx dv dy dv y dy Due to shear strain xy y xy Negligible 2 xy 2 1 x General Equations of Plane Strain Transformation y dv = y dy B xy 2 dy O x A dx xy du = x dx 2 Sign Conventions (1) Normal strains are + ve, if they cause elongations along x and y axes, respectivelty. (2) Normal strains are - ve, if they cause shortening along x and y axes, respectively (3) Shear strains are + ve, if the interior angle AOB becomes less than 900. (4) Shear strains are – ve, if the interior angle AOB becomes greater than 900. y y x dy dx dy dy O x dx 2 From the figure dy cos dy dx dx cos dy dy (tan ) cos sin dx cos dx dy sin dx Problem Using the above orientations of axes, determine the strains along xoy axes due to x , y and xy , defined w.r.t. xoy axes. Effect of normal strain x, along x axis y y x du dy dx dy dy du1 dv1 x du =xdx dx Effect of normal strain y, along x axis y dv1 = y dycos y x du1 =dv sin = x dysin dv = ydy dy dx dy x dx 3 Effect of shear strain xy, along x - axis y xy dy x dv1=xydysin du1=xydycos xy dx dy x dx [Assume that dx remains fixed in position, and the shear strain xy is represented by the change in angle of dy] du du1 du1 +du1 = x dx cos y dy sin xy dy cos dx dy dy du x x cos y sin xy cos dx dx dx dx x cos cos y sin sin xy cos sin x cos 2 y sin 2 xy sin cos dv dv1 dv1 +dv1 = x dxsin dycos y xy dysin dv dx dy dy x sin y cos xy sin dx dx dx dx x sin cos y cos sin xy sin sin 4 (I) ( x y ) cos sin xy sin 2 = (the angle of shear distortion along x axis) By rotating the angle through 900, in the clockwise direction, the rotation of elemental length dy can be obtained. ( x y ) cos(90 ) sin( 90 ) xy sin 2 (90 ) x y sin cos xy cos 2 x y sin cos xy cos 2 (-) = rotation of the right angle xoy 2 x y sin cos xy cos 2 sin 2 x y sin 2 xy cos 2 xy (II) From Equation I, x x cos2 y sin 2 xy sin cos 1 cos 2 1 cos 2 xy x sin 2 y 2 2 2 x y 2 x y 2 cos 2 xy sin 2 2 (III) From Equation II, xy x y 2 2 sin 2 xy cos 2 2 5 (IV) y can be obtained by introducing (90+) for in x y x cos 2 90 sin 2 90 xy sin 90 cos90 = x ( sin ) 2 y cos xy cos sin 2 x sin 2 y cos 2 xy sin cos 1 cos 2 1 cos 2 xy = x sin 2 y 2 2 2 x y = 2 x y 2 cos 2 xy sin 2 2 To find the principle strain d x 0 dx i.e., x y sin 2 xy cos 2 0 tan 2 tan 2 p x y 2 xy 2 2 xy x y 2 xy 2 2p x y 2 xy sin 2 p 6 2 x y 2 xy 2 2 2 cos 2 p x y 2 x y 2 xy 2 2 x y x y xy xy x y 2 2 2 2 x 1 2 2 2 2 x y xy x y xy = p 2 2 2 2 x y = 2 x y 2 xy 2 2 2 x y x y xy xy 2 2 2 2 x y y 2 2 2 2 2 x xy x y xy y = p 2 2 2 2 x y = 2 x y 2 xy 2 2 max 2 1 2 in plane 2 2 x y 2 7 xy 2 2 2 2 2 2 Similarity Between Stress and Strain Transformation Equations Stresses at a point Strains at a point 8 Principle Stresses Principle Strains x y d x 2 sin 2 2 xy cos 2 0 d 2 tan 2 p xy x y / 2 for p1, sin 2 p1 1, 2 x y 2 x y 2 tan 2 p xy x y cos 2 p1 d x x y sin 2 xy cos 2 0 dx 2 1, 2 2 xy2 x y 2 x y 2 2 xy2 2 xy2 9 x y 2 xy x y / 2 x y 2 2 xy2 Maximum in-plane shear stress Maximum in-plane Shear Strain Principal stress plane and maximum Principal strain plane and maximum (in- shear stress planes are inclined at 450. plane) shear stress planes are inclined at Consequently, 450 to one another. twice the values of these Consequently, twice the values of these angles will be inclined at 900. angles will be inclined at 900. tan 2 p tan 2 s 1 tan 2 p tan 2 s 1 As a result As a result tan 2 s max in plane avg x y / 2 tan 2 s xy x y 2 max 2 xy2 in plane 2 x y avg 2 10 x y / 2 xy x y 2 x y 2 xy 2 2 Mohr’s Circle For Plane Stress For Plane Strain 2 1 11 Material Property Relationships 1 [ x ( x y )] E 1 y [ y ( z x )] E 1 z [ z ( x y )] E x 12 When only shear stresses are acting 1 , 2 xy 2 xy xy 1 , 2 2 xy 2 2 xy xy 1 2 E E E E 1 max xy 1 xy xy 1 i.e., E 2 E 2G 1 2G i.e., E 21 G (A) When a body is subjected to normal stresses x y z p, the body under goes only change in volume. Volume change = ( x y z )V 1 2 p 1 [ p ( p p)] E E 1 1 2 p y [ p ( p p)] E E 1 1 2 p z [ p ( p p)] E E x p x y z 3 ( p p p) p 3 (volume change)/unit volume = ( x y z ) 13 1 2 = E p/e = bulk modulus = K = = 3(1 2 ) p e 3 p E p E 3(1 2 ) p E 3(1 2 ) Theories of Failure In the design of structural members, it becomes important to place an upper limit on the state of stress that defines the material's failure. Ductile Materials Brittle Materials Stress Stress Y - Yield stress (steel) ult – Ultimate stress - ult – Ultimate stress Not used since strain is very high at this stress level 0.1% Proof stress (stress at o.1% elongation) (Aluminum) Strain Strain y – Yield strain (0.15 to 0.2 for mild steel) ult – Ultimate strain (0.2% to 0.3% for CAST IRON) ult – Ultimate strain (20 to 25% for mild steel) 14 The material behaviour – either ductile or brittle – does not remain a constant one for any material. It is dependent on: Temperature Rate of loading Chemical environment Forming/shaping methods In order to apply the theories of failure: (i) The state of stress in a structure, at a point where the maximum stresses are expected - x , y , xy , z , yz , zx - are determined first. (ii) Thereafter, the principal stresses and maximum shear stresses are determined - 1 2 3 12 max , , 23 max 31 max Failure Theories For ductile materials For brittle materials 1. Maximum shear stress theory 1. Maximum normal stress theory Proposed by Tresca 2. Mohr’s failure criterion 2. Maximum distortion energy theory – Proposed first by Huber - Proposed by Otto Mohr and refined later by Von Mises and Hencky - Huber–Mises–Hencky theory 15 1. Maximum Shear Stress Theory “Failure (by yielding) will occur in a material (at a point) when the maximum shear stress in the material is equal to the maximum shear stress that will occur when the material is subjected to an axial tensile test’. P = (Y) A 450 Thin mild steel strip Luder’s lines For a two-dimensional stress system, max max min 2 (I) Under simple tension test, max Y min 0 0 max Y 2 i.e. Y max 2 Using in Eqn. I 16 (II) Y 2 max min 2 max min Y Governing criteria (III) Considering a three-dimensional element (with two-dimensional stress state) 3 = 0 3 1 2 1 2 Arranging the stresses in the order of decreasing magnitudes, (i) Case (a): 1 2 3 ( 0) Hence max 1 min 0 ( 3 ) Failure will occur first in the 1 3 plane. 1 0 Y i.e., 1 Y (IV) Failure in shear will occur, when the maximum principal stress is equal to Y. (ii) Case (b): 1 2 ( 0) 3 (ve) max 1 17 min 3 (ve) 1 3 Y V (a) Failure will occur in the plane containing 1 , 3 stresses Generalizing this for a plane-stress failure wherein 1 , 2 act along x-y axes and 3 acts along z-axis, (zero stress), one can rewrite Equation (V (a)) as 1 2 Y V (b) Failure occurs in (1, 2) plane 1 Y 2 (-ve) 2 = Y, 3 =0 -Failure in this plane (1, 3) 2 (+ve) 2 Y Y -1, +2 2 -ve 1 = Y (3 =0) -Failure in this plane (1 , 3) +ve Y Y 1, -2 -Failure occurs in plane (1, 3) +ve Y (-ve) Failure envelope or Yield loci 18 1 (+ve) 1 -ve 2 Failure occurs in (1, 2) plane Y 2 Y 2 2. Maximum Distortion Energy Theory “ Failure (by yielding) will occur when the shear or distortion energy in the material (at a point) reaches the equivalent value that will occur when a material is subjected to uniaxial tensile test”. Let us say that the principal stresses in an element, at a point, is given by 1 , 2 , 3 Total strain energy stored in the given system = Total volumetric strain energy + Total distortion strain energy ut = uv + ud (VI) 3 3 3 = 2 2 2 1 1 3 1 31 + 21 2 11 1 19 1 11 2 21 3 31 1 2 3 (VII) 3 1 2 3 11 3 1 11 1 2 1 2 3 3 2 3 21 1 21 3 1 21 2 2 3 1 3 2 3 31 1 11 3 1 31 2 3 1 2 3 11 2 3 1 Also 11 21 31 [( 2 1 2 3 ) (2 2 3 1 ) (2 3 1 2 )] 3 =0 (VIII) Using the earlier stress-strain relationships 1 1 [ 1 21 31 ] E 1 21 [ 21 31 11 ] E 1 31 [ 31 11 21 ] E 11 Considering the volumetric strains due to 11 , 21 20 and 31 v1 11 21 31 1 1 1 21 31 21 31 31 11 11 21 E 1 1 1 21 31 2 11 21 31 E (1 2 ) 1 1 21 31 E =0 (IX) [Since 11 21 31 0 according to Eqn. (VIII)] Equation (IX) states that no volumetric change occurs in the material due to the stresses 11 , 21 and 31 (but it does produce a change of shape). Due to the three stresses 11 , 21 and 31 , 1 ( 1 1 2 2 3 3 )dv 2 1 3 i i dv 2 i 1 ut (Total strain energy) Hence strain energy per unit volume 3 = i i i 1 Considering only and [the mean stresses and strains due to ( 1 , 2 and 3 ) and ( 1 , 2 and 3 )], 1 u v [ ] 2 1 1 2 1 3 3 2 2 E 3 (1 2 ) 2 2 E 21 1 2 3 3 1 ( ) E (1 2 ) E 31 2 ( 1 2 3 ) 2 E 3 2 (1 2 ) [ 1 2 3 ] 2 6 (X) Considering the normal (or principal) stresses and strains, 1 1 1 2 2 3 3 2 1 1 1 1 1 1 2 3 2 2 3 1 3 3 1 2 2 E E E 1 12 22 32 1 2 1 3 2 3 2 1 3 1 3 2 2E ut 1 12 22 32 2 1 2 2 3 3 1 2E (XI) Since u t u v u s , u s ut uv 1 1 2 2 12 22 32 2 1 2 2 3 3 1 1 2 3 2E 6E 2 2 2 1 3 1 2 3 6 1 2 2 3 3 1 (1 2 )( 12 2 1 2 22 2 2 3 32 2 3 1 ) 2E 3 1 [(3 12 3 22 3 32 12 22 32 ) 2 ( 12 22 32 ) 6E (6 1 2 6 2 3 6 3 1 4 1 2 4 2 3 4 3 1 ) 2( 1 2 2 3 3 1 )] 1 [2( 12 22 32 ) 2 ( 12 22 32 ) 2 ( 1 2 2 3 3 1 ) 2( 1 2 2 3 3 1 )] 6E (1 ) 1 2 2 2 3 2 3 1 2 6E When the specimen is under uniaxial tension, 22 (XII) 1 y 2 3 0 From eqn. (XII), (1 ) 1 2 1 2 2 us (2 Y2 ) Y 0 Y 2 Y 6{2(1 )G} 6E 6E u s Y2 (XIII) 6G For a general state of stress, us (1 ) 1 2 2 2 3 2 3 1 2 6{2(1 )G} = 1 1 2 2 2 3 2 3 1 2 12G (XIV) From Eqns. (XIII) and (XIV), equating the distortional energies due to an uniaxial state of stress and that due to a multiaxial state of stresses, 1 2 2 2 3 2 3 1 2 2 Y2 (XV) For a two-dimensional state of stresses, 3 0 Hence equation reduce to 2 22 1 2 Y2 2 1 i.e., 2 12 1 2 22 Y 2 This is an equation to an inclined ellipse. 23 (XVI) 2 Y Y Y , 3 3 450 Y Y 1 450 450 Y , Y 3 3 Y Maximum distortionenergy theory Maximum shear stress theory Plot of Eqn. (XVI) gives the failure envelope or yield loci for a system subjected to a two-dimensional state of stress. 24 Brittle Materials Applicable to cast iron that tends to fail suddenly by fracture, without any warning. 1. Maximum normal stress Theory: In a tension (or compression) test, brittle fracture occurs when the normal stress reaches the ultimate stress ult. In a torsion test, brittle fracture occurs due to a maximum tensile stress (in a plane 450 to the shear direction) when it reaches the ultimate stress ult. Tension Torsional shear Compression 2 Failure criteria or failure loci: ult ult 25 1 Statement When the maximum principal stress 1 (or 2 ) in the material reaches a limiting value that is equal to the ultimate normal stress the material can sustain, failure by fracture occurs. 1 ult 2 ult -Eg. Chalk: under tension, under bending and under torsion. 2. Mohr’s Failure Criterion For materials (brittle) that have different fracture properties in tension and compression, this criterion holds good. -Specially for metals -For nonmetals like concrete (Rock, concrete, soils) another theory is applicable (we will briefly deal with this later) Three tests done to determine failure criteria – - Tension test that gives (ult)t - Compression test that gives (ult)c - Torsion test that gives ult 26 Circle B 1 = ult 2 = 0 3 = -ult A Circle C 1 = (ult)t 2 = 0 3 = 0 (ult)c B C ult Circle A 1 = 0 2 = 0 3 = -(ult)c Failure envelope Mohr’s circle for each test Material is under limiting condition 2 (11, 21) (ult)t (ult)c (ult)t 1 x (1, 2) material has failed (ult)c Mohr’s failure criteria Failure occurs when the absolute value of either one of the principal stresses reaches a value greater than (ult)t or (ult)c or in general, if the stress at a point is defined by the stress coordinate (1, 2), which is plotted on the boundary or outside the shaded area. 27