Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks TABLE OF CONTENTS 1.0 1.1 1.2 1.3 1.4 2.0 2.1 2.2 2.3 3.0 3.1 3.2 3.3 3.4 3.5 3.6 4.0 4.1 4.2 4.3 GENERAL .......................................................................................................... 1 SECTION CONTENT ....................................................................................... 1 CROSS REFERENCES ................................................................................... 1 DEFINITIONS .................................................................................................. 1 MEASUREMENT ............................................................................................. 2 QUALITY ............................................................................................................ 2 INSPECTION ................................................................................................... 2 SAMPLES ........................................................................................................ 3 CONTRACTOR’S SUBMISSIONS ................................................................... 3 SITE MANAGEMENT ......................................................................................... 3 TREE PROTECTION ....................................................................................... 3 TREES TO BE RETAINED .............................................................................. 4 WORK NEAR TREES ...................................................................................... 4 EXISTING SERVICES ..................................................................................... 5 DEWATERING................................................................................................. 5 SITE RESTORATION ...................................................................................... 5 SITE CLEARING ................................................................................................ 6 SITE CLEARING.............................................................................................. 6 REMOVAL OF TOPSOIL ................................................................................. 6 STOCKPILES .................................................................................................. 6 5.0 TOLERANCES ................................................................................................... 7 6.0 COMPACTION.................................................................................................... 8 6.1 6.2 6.3 6.4 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 8.0 8.1 METHOD OF COMPACTION AND TESTING .................................................. 8 COMPACTED LAYER METHOD OF CONSTRUCTION .................................. 8 MECHANICAL INTERLOCK METHOD OF CONSTRUCTION......................... 9 DENSITY AND MOISTURE REQUIREMENTS ................................................ 9 EXCAVATION................................................................................................... 11 GENERAL...................................................................................................... 11 SURFACE DRAINAGE .................................................................................. 11 PROVISIONAL DEPTHS ............................................................................... 11 EXPLOSIVES ................................................................................................ 11 BEARING SURFACES .................................................................................. 12 REINSTATEMENT OF EXCAVATION ........................................................... 12 ADJACENT STRUCTURES ........................................................................... 12 NON-RIPPABLE MATERIAL.......................................................................... 13 FILLING ............................................................................................................ 14 FILL MATERIAL ............................................................................................. 14 December 2001 i Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 8.2 8.3 9.0 PREPARATION FOR FILLING ...................................................................... 14 PLACING FILL ............................................................................................... 15 SUBGRADE PREPARATION ........................................................................... 15 10.0 DRAINAGE AND OTHER SERVICE TRENCHES ............................................ 16 10.1 TESTING ....................................................................................................... 16 10.2 EXCAVATING ................................................................................................ 17 10.3 PIPE SURROUND ......................................................................................... 18 10.4 BACKFILLING................................................................................................ 18 10.5 TRENCH RESTORATION ............................................................................. 20 10.5.1 General ................................................................................................... 20 10.5.2 Surface Profile Tolerances ...................................................................... 20 10.5.3 Grassed Areas......................................................................................... 20 10.5.4 Unit Paving .............................................................................................. 20 10.5.5 Rigid (Concrete) Pavement...................................................................... 20 10.5.6 Flexible (Asphalt) Pavement .................................................................... 21 11.0 SERVICE CONDUIT INSTALLATION .............................................................. 24 11.1 11.2 11.3 11.4 11.5 GENERAL...................................................................................................... 24 BORING OR JACKING .................................................................................. 24 INSTALLATION ............................................................................................. 25 MARKING SERVICES ................................................................................... 25 TESTING ....................................................................................................... 25 12.0 GEOTEXTILES ................................................................................................. 26 13.0 GABIONS AND MATTRESSES ....................................................................... 27 13.1 MATERIALS .................................................................................................. 27 13.2 EXECUTION .................................................................................................. 28 14.0 ROCK SCOUR PROTECTION ......................................................................... 29 15.0 ROCK FILLING................................................................................................. 30 16.0 BARRIERS AND MEMBRANES....................................................................... 30 17.0 RETAINING WALLS ......................................................................................... 30 17.1 CRIB WALLS ................................................................................................. 30 17.2 EARTH REINFORCEMENT ........................................................................... 31 18.0 GROUND ANCHORS ....................................................................................... 32 18.1 GENERAL...................................................................................................... 32 18.2 EXECUTION .................................................................................................. 32 December 2001 ii Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 1.0 GENERAL 1.1 SECTION CONTENT Ground works generally, protection of trees, site clearing, excavation, placing and compacting fill, drainage and service trenches, installation of service conduits, installation of geotextile, gabions and mattresses, sluiced rock fill, crib walls, earth reinforcement and ground anchors. 1.2 CROSS REFERENCES Refer to the following other Reference Specifications: S110 General Requirements: General technical requirements and interpretation of terminologies. S120 Quality: Process control testing. S150 Roadworks: Kerb and channel, concrete paving, flexible pavement, other road surface elements. S160 Drainage: Bedding requirements for drainage pipes. S170 Stonework: Stone pitching and scour protection. S180 Unit Paving: Base preparation and bedding requirements for unit paving. S190 Landscaping: Earth mounds, rock landscaping, subsoil preparation, placing topsoil, and temporary grassing. S200 Concrete Work: Working bases, underlays to slabs on ground and membranes. S300 Quarry Products: Subgrade replacement material, trench backfill material, and filter material requirements for side drain, mitre drain, and pavement drainage blanket course. 1.3 DEFINITIONS Description and classification of soils: To AS 1726. Bad ground: Ground unsuitable for the purposes of the Works, including filling liable to subsidence; ground full of vegetative matter; ground containing cavities, faults or fissures; ground contaminated by harmful substances including oil, cement and chemicals; ground containing acid sulphate soil; or ground which is or becomes soft, wet and unstable; and the like. Non-rippable material: As defined in Clause 7.8. Line of influence: A line extending downward and outward from the bottom edge of a footing, slab or pavement and defining the extent of foundation material having influence on the stability or support of the footings, slab or pavement. Subgrade: The prepared formation on which a pavement or slab is constructed or the top portion of earthworks immediately below the pavement or slab. Subgrade is considered to be the top 150 mm in cuttings and the top 300 mm in embankment unless stated otherwise. Subgrade level: The top surface of the prepared subgrade on which a pavement or slab is constructed. Relative compaction: The ratio between the field bulk density and the bulk density of the material when compacted in the laboratory. December 2001 1 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Critical zone (trees): The area described by the greater of the vertical projection of the canopy or a radius of ten times the tree trunk diameter and extending to a depth of 750 mm below the ground. 1.4 MEASUREMENT General If provisional quantities are specified, or there have been variations to the contract dimensions of excavations, do not commence backfilling or place any permanent work in excavations until the quantities of excavation and backfilling have been agreed and recorded. Measurement of non-rippable material If payment is to be claimed for excavation in non-rippable material, do not remove the material until the level and (if applicable) class of material have been determined. 2.0 QUALITY 2.1 INSPECTION Witness points Refer annexure. Give sufficient notice so that inspection may be made of the following stages: Protection measures in place for trees to be retained. Areas to be cleared and/or stripped of topsoil marked out. Excavation completed to contract levels or founding material. Subgrade material opened up so that its nature can be assessed. Geotextile in place prior to backfilling. Trenches excavated before laying the service or drain. Services or drains laid in trenches and ready for backfilling. Any boring or jacking operation. Service conduits ready for testing. Reinforced earth wall faces at the factory ready for delivery to site. At the commencement of installing reinforced earth wall faces. Hold points Refer annexure. Do not proceed without approval. Give sufficient notice so that inspection may be made at the following stages: Subgrade ready to receive sub base, base, working base, geotextile or membrane, as applicable. Immediate notice If rock or bad ground is encountered, give notice immediately and obtain instructions. December 2001 2 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 2.2 SAMPLES General Refer annexure. Submit to the testing authority samples of the following: Each type of imported fill. Each type of excavated material, which is to be re-used as select fill or embankment fill in the Works. Identification Attach a tag to each sample showing relevant information including description, source and nominal size of material. Earth reinforcement Provide samples of the following, before fabrication commences: Facing unit (at the approval of the Superintendent, facing units of the same design installed at a nearby project may be used in lieu of the facing unit sample). Reinforcing anchor to facing unit joint 2.3 CONTRACTOR’S SUBMISSIONS Design Ground anchors: Submit all details of the proposed ground anchor system prior to commencement of work. Earth reinforcement: Submit an engineer's certificate confirming compliance with Queensland Department of Main Roads standard specification MRS11.06 Reinforced Soil Structures and this specification. Materials Imported materials: Notify the supplier, source and suppliers description of all imported materials. Recycled products: Notify the nature, source, proportions and method of incorporation of any added fillers or binders. Imported fill: Submit certification or test results, which establish the compliance of imported fill. 3.0 SITE MANAGEMENT 3.1 TREE PROTECTION Warning sign General: Display a sign, in a prominent position at each entrance to the site, warning that trees and planting are to be protected during construction. Remove on completion. Lettering: Road sign type sans serif letters, 100 mm high, in red on a white background, to AS 1744. December 2001 3 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 3.2 TREES TO BE RETAINED Requirement Retain all trees outside the site. Retain all trees within the site that are shown on the Drawings to be retained and any others that it is not necessary to remove. Refer annexure. Marking Mark trees to be retained within the site by visible, durable tags lettered to conform with the tree number (if any) on the Drawings. Secure the tag to the tree by a loose band of yellow plastic "barrier tape". Remove the tags on completion. Protection and repair Protection: Protect from damage the trees and shrubs that are to be retained, including those beyond the site area, both above and below ground. Repair: Repair trees damaged during the work by a certified arborist. Tree enclosure Location: Erect fence around trees to be retained within the site, and around trees outside the site but within the operating range of machinery. Fencing: Provide a minimum 1.8 m high rigid fence. Install protective device before commencement of work and remove on completion. Large ovate tree canopy: Erect fence at the tree drip line perimeter. Column type tree canopy: Erect fence at varying distances from the stem, depending on the tree diameter in terms of depth breast height. Provide minimum clear distances of 3 m for tree diameter up to 30 cm, 4 m for tree diameter greater than 30 cm and up to 50 cm, and 5 m for diameter larger than 50 cm. Removal If repair work is impracticable, or is attempted and is rejected, remove the tree (including the root system if directed), make good, and either replace the tree with a replacement tree of the same species and similar size, or pay damages. The value of any tree removed must be calculated in accordance with the publication A System of Assigning a Monetary Value to Amenity Trees (Australian Institute of Horticulture Inc, Technical Memorandum No. 2, 1996). Refer annexure. 3.3 WORK NEAR TREES Harmful materials Do not store or place harmful materials under or near trees. materials such as cement from harming trees and plants. Prevent wind-blown Damage Prevent damage to tree bark. Do not attach stays, guys and the like to trees. December 2001 4 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Work under trees General: Do not add or remove topsoil within the drip line of trees. Do not fill against tree trunks, even temporarily. Excavation: Open up excavations under tree canopies for as short a period as possible. Hand methods: Use hand methods to locate, expose and cleanly remove the roots on the line of excavation. If it is necessary to excavate within the critical zone, use hand methods such that root systems are preserved intact and undamaged. Roots Where it is necessary to cut tree roots in excess of 50 mm diameter, use means such that the cutting does not unduly disturb the remaining root system. Immediately after cutting, apply a bituminous fungicidal sealant to the cut surface. Backfilling Backfill excavations around tree roots with a mixture consisting of three parts by volume of topsoil and one part of well rotted compost with a neutral pH value, free from weed growth and harmful materials. Place the backfill in layers each of 300 mm maximum depth and compact to a dry density similar to that of the surrounding soil. Immediately after backfilling, thoroughly water the root zone surrounding the tree. Compacted ground Avoid unnecessary compaction of the ground under trees. Do not stockpile materials within the drip line. Do not permit vehicles or machinery to be parked within the drip line. Do not permit vehicles or machinery to pass under trees if practicable alternatives exist. If compaction (of areas within the drip line but not occupied by the Works) nevertheless occurs, seek instructions. 3.4 EXISTING SERVICES Marking Before commencing ground works, locate and mark existing underground services in the areas that will be affected by the earthworks operations. 3.5 DEWATERING Keep earthworks free of surface water. Provide and maintain slopes, crowns and drains on excavations and embankments to ensure satisfactory drainage. Place construction including filling, paving, structures and services, on ground from which surface water has been removed. Protect freshly laid work from water damage. 3.6 SITE RESTORATION Requirement Where existing ground surfaces are not required to be varied as part of the Works, restore them to the condition existing at the commencement of the work under the Contract. December 2001 5 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 4.0 SITE CLEARING 4.1 SITE CLEARING Timing Do not clear any area until commencement of other work in the area is imminent. Extent General: Clear only the site areas to be occupied or affected by the Works and any other areas that the Contract specifically requires to be cleared. Contractor's site areas: If not included within the areas specified above, clear generally only to the extent necessary for the performance of the Works. Clearing operations General clearing: Remove everything on or above the site surface, including rubbish, vegetable matter and organic debris, scrub, trees, timber, stumps, boulders and rubble. Remove standing grass to a depth just sufficient to include the root zone. Strip surface grasses with the topsoil. Grubbing: Grub out stumps and roots over 75 mm diameter to a minimum depth of 500 mm below subgrade under buildings and pavement, or 300 mm below finished surface in other areas. Old works: Remove old slabs, foundations, retaining walls, paving, abandoned services and the like to a depth of 300 mm below existing or finished surface or 500 mm below subgrade level (whichever is lower). Refilling: Unless otherwise specified, refill grub holes and the like with material similar to the surrounding soil. 4.2 REMOVAL OF TOPSOIL Extent Remove topsoil to a depth of 100 mm from site areas to be occupied or affected by Works such as structures, paving, excavations, embankments and regrading and any other areas the Contract requires. If topsoil extends to a depth greater than 100 mm, obtain direction. 4.3 STOCKPILES Wherever practical, transfer topsoil directly for use as planting media. Where stockpiling of topsoil is required, establish stockpiles in approved locations, to heights not exceeding 1.5 m. Provide adequate drainage and erosion protection. Do not burn off to remove plant growth that may occur during storage. Do not allow traffic on stockpiles. If a stockpile of topsoil is to remain for more than four weeks, sow with temporary grass. December 2001 6 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 5.0 TOLERANCES Surface level General: Provide finished subgrade that is evenly graded between level points, free draining and conform to the required tolerances. Smoothness: As normally produced by a grader blade (except for batters without topsoil). Tolerances: The limits in the Table 5.1 apply to the finished surface unless overridden by the requirements for the finished level and thickness of the surfacing. Table 5.1 - Tolerances Item Absolute Level tolerance Relative to a 3 m straightedge* Cut subgrade level in earth and fill subgrade level + 0 mm - 50 mm 15 mm Cut subgrade in rock + 0 mm - 75 mm Unspecified * Limits to incorporate due allowance for design shape where relevant Other ground surfaces Absolute level tolerance: 50 mm, provided the area matches adjacent construction. Horizontal surfaces Absolute tolerance: 50 mm, except where alignment with an existing road structure is necessary. Join new construction to the existing work in a smooth manner. Batters Slope: Average slope not steeper than shown on the Drawings nor more than 10 flatter, provided that flatter slopes do not encroach on abutting property. Absolute level tolerance: For cut batters in earth, 150 mm and for cut batters in rock and for fill batters, 300 mm; both measured from the average slope plane. Topsoil to batters: Absolute level tolerance 50 mm, provided the area matches adjacent construction. December 2001 7 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 6.0 COMPACTION 6.1 METHOD OF COMPACTION AND TESTING Requirement: Select the methods of compaction and compliance testing to suit the material category listed in Table 6.1. Table 6.1 - Compaction method 6.2 Material category Compaction method Density compliance tests 1. Cohesionless sand Compacted layer method Relative dry density or density index (if RDD gives meaningless answers) 2. Soils other than 1 above which, after compaction, have less than 20% of stone retained on the 37.5 mm sieve Compacted layer method Relative dry density 3. Coarse granular soils with more than 70% of stone retained on the 37.5 mm sieve Mechanical interlock method Nil on material in general 4. Soils other than 3 above which, after compaction, have 20%-70% of stone retained on the 37.5 mm sieve Compacted layer method or Mechanical interlock method Relative dry density RDD where appropriate on the finer grained materials which completely fill the voids between rocks COMPACTED LAYER METHOD OF CONSTRUCTION Stone size: Limit stone size in fill material to less than two-thirds of the uncompacted layer depth. Execution: Place and compact fill material uniformly in layers. Compaction layer thickness: Comply with Table 6.2 for the allowable loose layer thickness for the location and properties of the material being compacted. Where the uncompacted thickness of a layer would otherwise be less than the specified minimum thickness, a lesser thickness of newly placed material may be employed by loosening the underlying material to give a total depth equal to the minimum thickness. Table 6.2 - Layer thickness for compaction Loose layer thickness (mm) Minimum Maximum Material/ location General fill in road embankment 150 300 Clay fill in water retaining structures 150 200 Subgrade 100 200 - 100 150 300 Backfill other than sand Sand backfill December 2001 8 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 6.3 MECHANICAL INTERLOCK METHOD OF CONSTRUCTION Execution: Place and compact coarse granular fill material uniformly in layers. Roll each layer until no permanent visible lowering of the surface occurs. Minimum thickness of uncompacted layers: Greater of 150 mm or 1.5 times the maximum rock size in the layer. Maximum thickness of uncompacted layers: Comply with Table 6.3 for the specified module weights, which apply to both drawn and self-propelled single drum rollers. Interpolate layer thickness for module weights between the listed values. Table 6.3 - Maximum thickness of uncompacted layers Static module weighty or vibrating drum equivalent (tonnes) * 6.4 Maximum thickness of uncompacted layer (mm) Voids not filled Voids filled* 5 400 300 10 600 400 15 900 600 20 1200 800 Proportion of finer grained materials to completely fill the voids between rocks DENSITY AND MOISTURE REQUIREMENTS Density requirements: Compact fill and unbound subgrade material to the relevant standards specified in Table 6.4. Refer annexure. Moisture content: Unless specified otherwise in the annexure, adjust moisture content of fill and unbound subgrade material as necessary to within 80-100% of the optimum moisture content (determined by AS 1289.5.1.1) to achieve the required compaction. Maintain moisture content of the compacted material within the specified range until covered with subsequent layers. Refer annexure. December 2001 9 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Table 6.4 - Minimum density schedule Minimum relative compaction (standard) (Cohesive soils generally) (see Notes 1, 2, 3, 4) Minimum density index (Cohesionless soils) (see Notes 1, 5) Single one or two storey residential dwelling sites (a) Allotment fill (b) Building pad (see Note 6) 95% 100% 65% 80% Commercial, industrial and multi unit residential developments (a) Allotment fill (b) Building pad (see Note 6) 98% 100% 70% 80% Road and structural (other than building) formations including embankments, footpaths, paved areas and shoulders (see Note 7) (a) 0.3 m below subgrade level (b) 0.3 m below subgrade level 95% 100% 65% 80% All other areas eg parks (a) 0.3 m below design level (b) 0.3 m below design level 90% 95% 62% 65% Replacement of unsuitable or overexcavated subgrade material 100% 80% Backfilling of grub holes 100% 80% Location Notes: 1. 2. 3. 4. 5. 6. 7. Field dry density to AS 1289.5.3.1, AS 1289.5.3.5 or AS 1289.5.8.1. If using AS 1289.5.8.1, calibrate the surface moisture-density gauge in accordance with AS 1289.5.8.4 before use on site. Standard maximum dry density to AS 1289.5.1.1. Relative compaction (% of maximum dry density) to AS 1289.5.4.1. For plastic soils, compact soils designated under the unified classifications system as OH CH MH to not less that 92% nor greater than 96% of standard maximum dry density at moisture contents of between 90% and 120% of optimum moisture content. Density index to AS 1289.5.6.1. Maximum and minimum dry densities to AS 1289.5.5.1. Average imposed bearing pressure of floor slab not to exceed 20 kPa. Imposed bearing pressures of strip and pad footings not to exceed 100 kPa. In the context of this specification, road formation is deemed to include all the area within the designated road reserve. Structural formation is deemed to include the area under the paving plus a nominal 1 m from the edge of the paved area. December 2001 10 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 7.0 EXCAVATION 7.1 GENERAL Extent Site surface: Excavate over the site to give correct levels and profiles as the basis for construction, paving, filling, landscaping and the like. Make allowance for compaction or settlement. Footings: Excavate for footings, pits, wells, shafts and the like, to the required sizes and depths. Confirm that the bearing capacity is as specified. Preparation Prior to excavating, cut any pavement wearing surface, concrete footpath, kerb and channel or the like by saw or other approved means to give a clean break line along the edge of excavation. Existing footings, slabs and pavements If excavation is required below the line of influence of an existing footing, slab or pavement, use methods that maintain the support of the footing, slab or pavement and ensure that the structure and finishes supported by the footing are not damaged. Refer annexure. 7.2 SURFACE DRAINAGE Catch drains Construct catch drains at the top of cuttings. Grade and trim the catch drains to ensure the free flow of water and connect to the drainage system. Install erosion protection measures where necessary. Table drains Profile: Neatly trim earth table drains to the required profile, grade and alignment. Install erosion protection measures where necessary. Grading: Construct table drains with a minimum grade of 0.5% and with a maximum length of 50 m before diversion to drainage system. 7.3 PROVISIONAL DEPTHS Contract depths The footing or pier depths shown on the Drawings are only a basis for measurement of quantities. Actual excavation levels will be determined on the basis of material encountered. 7.4 EXPLOSIVES Do not use explosives. Refer annexure. December 2001 11 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 7.5 BEARING SURFACES General Provide horizontal bearing surfaces for load bearing elements including footings. Step to accommodate level changes. Make the steps to the appropriate courses if supporting masonry. Deterioration If the bearing surface deteriorates after approval, excavate further to a sound surface before placing the load bearing element. 7.6 REINSTATEMENT OF EXCAVATION General Where excavation exceeds the required extent, whether as a result of bad ground (and where footing levels or the like are not varied) or as a result of excess excavation, reinstate to the correct depth and required bearing value. Particular Within the ‘line of influence’ of footings, beams or other structural elements: Refill overexcavation with concrete of strength appropriate to the loading, minimum 15 MPa. Refer annexure. Below slabs or pavements: Refer to Clause 9.0. 7.7 ADJACENT STRUCTURES Temporary supports General: Provide supports to adjacent structures where necessary, sufficient to prevent damage arising from the works. Lateral supports: Provide lateral support using shoring. Vertical supports: Provide vertical support where necessary using piling or underpinning or both. Permanent supports If permanent supports for adjacent structures are necessary and are not described, give notice and obtain instructions. Encroachments If encroachments from adjacent structures are encountered and are not shown on the drawings, give notice and obtain instructions. Rock bolting Provide proprietary high strength steel bars or tubes anchored into holes drilled in the rock and tensioned against plates bearing on the rock face to provide temporary or permanent support for the rock face. Refer Clause 18.0. December 2001 12 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 7.8 NON-RIPPABLE MATERIAL General Where the methods of measurement require differentiation of non-rippable material, the following criteria apply. Machine classification to AS 2868. Confined excavation Definition: Excavation of trenches and to broader areas less than 1000 m2 in extent. Classification: Classify material as non-rippable if any of the nominated classes of crawler excavator fitted with a heavy duty bucket, cannot rip at a production rate (in situ volume) exceeding the nominated values. Fit bucket teeth with high penetration boots, approved by the machine manufacturer for use on the particular machine in rock. Class 55 crawler excavator fitted with a maximum 450 mm wide bucket: Maximum production rate 1.5 m3 per hour. Class 85 crawler excavator fitted with a maximum 600 mm wide bucket: Maximum production rate 3 m3 per hour. Class 115 crawler excavator fitted with a maximum 750 mm wide bucket: Maximum production rate 4.5 m3 per hour. Class 155 crawler excavator fitted with a maximum 900 mm wide bucket: Maximum production rate 7 m3 per hour. Class 200 crawler excavator fitted with a maximum 1050 mm wide bucket: Maximum production rate 10 m3 per hour. Other excavation Classification: Classify material as non-rippable if the nominated classes of crawler tractor, equipped with a heavy duty, single tine parallelogram ripper (approved by the machine manufacturer for use on the particular machine in rock), cannot rip at a production rate (in situ volume) exceeding the nominated values. Class 150C crawler tractor: Maximum production rate of 50 m3 per hour. Class 200C crawler tractor: Maximum production rate of 75 m3 per hour. Class 300C crawler tractor: Maximum production rate of 90 m3 per hour. Class 400C crawler tractor: Maximum production rate of 105 m3 per hour. Class 500C crawler tractor: Maximum production rate of 120 m3 per hour. Class 600C crawler tractor: Maximum production rate of 135 m3 per hour. December 2001 13 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 8.0 FILLING 8.1 FILL MATERIAL General Material type: Inorganic, non-perishable material. Sulphur content: Do not use filling with sulphur content exceeding 0.5% within 0.5 m of cement bound elements (for example concrete structures or masonry), unless such elements are protected by impermeable membranes or by other suitable means. Sources Where directed, re-use material recovered from excavations on the site. recovered material as necessary prior to use. Dry out Fill types General fill: Well graded material, maximum particle size 75 mm, plasticity index 55%. Select fill: Granular material complying with the following properties. Particle size: 75 mm maximum. Proportion passing 0.075 mm sieve: 25% maximum. Plasticity index: 2%, 15%. Soaked CBR: Not less than 15. Road embankment fill: Well graded material with maximum plasticity index 35% and maximum particle size determined by location and layer thickness, but not exceeding two-thirds of the uncompacted layer thickness. Fill subgrade: Use class 3 material or select fill. Special fill: Refer annexure. 8.2 PREPARATION FOR FILLING General Remove loose material, debris and organic matter. Benching If filling is to be placed against a ground surface that slopes more than 1V:4H, bench into the natural surface for at least 1 m at every 1 m change of level to form a key for the filling. Under ground slabs, pavements and other load bearing elements Under filling that will support slabs, pavements and other load-bearing elements, compact the stripped surface as for filling. If necessary loosen the material to a depth of 200 mm and adjust the moisture content. Under earth mounds Cultivate the ground by ripping to a depth of 200 mm before mound formation. Rock Remove any overhanging rock ledges. Remove any loose or unstable blocks of rock. December 2001 14 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 8.3 PLACING FILL General Layers: Place and compact fill in accordance with the compacted layer method of construction specified in Clause 6.2 to achieve the density specified in Clause 6.4. Placing at structures General: Place and compact filling in layers simultaneously on both sides of structures, culverts and pipelines to avoid differential loading. Commence compaction of each layer at the structure and proceed away from it. Placing against concrete: Do not place fill against concrete until the concrete strength is more than 80% of the specified strength. Supports: Remove any temporary supports to excavations progressively as backfilling proceeds. 9.0 SUBGRADE PREPARATION General Trim the subgrade to an even surface free from loose material. Compaction Compact, or recompact, subgrade material to obtain the density specified in Clause 6.4. Subgrade affected by moisture Where the subgrade is unable to support construction equipment, or it is not possible to compact the overlying pavement because of a high subgrade moisture content, perform one or more of the following: Allow the subgrade to dry until it will support equipment and allow compaction. Scarify the subgrade to a depth of 150 mm, work as necessary to accelerate drying, and recompact when the moisture content approximates the optimum. Excavate the wet material and replace with class 3 material or select fill. Treat the material with lime mixed in by approved specialised plant. Side drain, mitre drain and blanket course General: Construct pavement drainage system to comply with Standard Drawing UMS 261. For roads, construct side drains on both sides unless directed otherwise. Material: Conform to the filter material requirements of S300 Quarry Products Clause 4.4. Construction: Do not allow construction equipment to travel or stand directly on constructed subsoil drains. Springs or seeps If springs or seeps are found, provide drainage as directed. Draining depressions If subgrade is replaced, grade depressions in the native material to drain to the subsoil drainage system or connect by mitre drains. In rock subgrades, drain depressions with subgrade drains at least 150 mm wide, backfilled with coarse filter, and connected to the subsoil drainage system. December 2001 15 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Unsuitable material Remove roots, boulders, silt, organic matter and other unsuitable materials. Remove or lime treat subgrade with a soaked CBR less than 3 to a depth of 150 mm. If removed, replace with class 3 material or select fill. Backfilling Reinstate over-excavation, including excavation for grub holes to the correct level with class 3 material or select fill and compact to comply with Clause 6.4. Rectification If a section of subgrade material fails to meet the required density after compaction, rework or rectify as follows: Fill subgrades: Remove the non-complying material, replace with class 3 material or select fill and recompact. Cut subgrades: Rework the material, or replace with class 3 material or select fill and recompact. Proof rolling Timing: Following completion of subgrade compaction and trimming, inspect the whole of the subgrade area by proof rolling with a fully loaded single rear axle truck (or acceptable equivalent). Acceptance of subgrade: No visible signs of deformation or instability in the subgrade during proof rolling. 10.0 DRAINAGE AND OTHER SERVICE TRENCHES 10.1 TESTING General Scope: Testing is not required for isolated patches less than 2 m2 in size. Patches are usually associated with the installation of service connections or carrying out repair work. Patches are typically characterised by width to length ratios less than two. Test frequencies Backfilling: 1 field density test per 2 layers for every 40 linear metres of trench or for the part thereof. Unbound pavement: 1 in situ density test per single compacted layer of work for every 40 linear metres of trench or for the part thereof. Asphalt: 1 density test per single compacted layer of work for every 40 linear metres of trench or for the part thereof. December 2001 16 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 10.2 EXCAVATING Existing surfaces Saw cutting: Before excavating trenches, saw cut existing concrete and bituminous surfaces to provide a straight even joint during the work. In road carriageway, saw cut at least 150 mm clear of the trench walls. In road verge, saw cut at least 75 mm clear of the trench walls. Position saw cut to coincide with any grooved pattern line or contraction joint or expansion joint in concrete paving, if the saw cutting is undertaken within 600 mm of these elements. Unit paving: Lift and store unit paving for later reinstatement. Excavation Alignment: Excavate for underground services to the required lines, levels and grades. Generally make the trenches straight between personnel access ways (manholes), inspection points and junctions, with vertical sides and uniform grades. Timing: Unless approved otherwise by the Superintendent, excavate trench before any paving or topsoiling and grassing operations. Trench widths Keep trench widths to the minimum consistent with the laying and bedding of the relevant service and construction of personnel access ways and pits. For drainage trenches, comply with Standard Drawing UMS 311. Trench depths Excavate as required by the relevant Service Authority to achieve at least the minimum cover specified in Clause 11.1. Shoring of trench and excavation: Where required, erect and maintain shoring where the depth of excavation exceeds 1.5 m. Support of adjacent construction Provide support in accordance with Clause 7.7. Obstructions Clear trenches of sharp projections. Cut back roots encountered in trenches to at least 600 mm clear of services. Remove other obstructions including stumps and boulders, which may interfere with services or bedding. Dewatering Keep trenches free of water. Place bedding material, services and backfilling on firm ground free of surface water. Excess excavation If trench excavation exceeds the correct depth, ensure that the surface of the native material is uniformly graded (that is free of low spots) and reinstate to the correct depth and bearing value using compacted bedding material or grade N20 concrete. December 2001 17 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 10.3 PIPE SURROUND Provide a continuously supported pipe surround (comprising pipe bedding, haunch, side and overlay zones) in accordance with the requirements of the relevant Service Authority. For drainage pipes, comply with the requirements of S160 Drainage Clause 3.2.3. 10.4 BACKFILLING General Extent of backfill: Above the pipe surround but terminate at the underside of the pavement, that is, at the subgrade level. Do not cause discontinuity in the pavement structure. Timing: Backfill trenches as soon as possible after the pipe or service has been laid and bedded, if possible on the same working day. Compaction standard: In accordance with Clause 6.4. Puddling and jetting: Do not employ construction operations that involve puddling or jetting of material, unless prior approval is obtained from the Superintendent. Construction loads: Select an appropriate compaction plant compatible with the minimum pipe cover to the service. Comply with the requirements of Standard Drawing UMS 301 or UMS 302 for concrete pipes. Permitted materials Material selection: Choose backfill material to suit the permeability characteristics of the surrounding soil to ensure that the completed trench does not hold water nor obstruct existing drainage paths through the soil. Under road carriageways: Granular fill in stormwater drainage trenches or trenches in permeable soils (Figures 10.1 and 10.3). Class 3 material or stabilised sand or controlled low strength material or lean mix concrete in trenches where free drainage points are not available or trenches in impermeable soils (Figures 10.2 and 10.4). Lean mix concrete in isolated patches less than 2 m2 in size. Under footpaths and bikeways: Excavated material, provided adequate compaction can be obtained. Alternatively use class 3 material or stabilised sand or controlled low strength material or lean mix concrete in trenches where free drainage points are not available or trenches in impermeable soils. Use granular fill or sand in trenches where free drainage points are available or trenches in permeable soils. Permeability characteristics Field test: Collect a handful of representative soil material, discarding particles larger than 10 mm in diameter. Spray a fine water mist evenly throughout the soil particles to achieve the optimum moisture content. Mould the moist sample by hand pressure. The soil material is considered relatively impervious if the moulded sample remains intact after being tossed lightly from one hand to the other. The soil material is considered relatively permeable if there is difficulty in maintaining the moulded shape or the moulded sample crumbles after being tossed lightly from one hand to the other. Permeable soils: Generally coarse grained soils including sand, gravel, sand-gravel mixture. A soil is of basic type sand or gravel if, after the removal of any cobbles or boulders, over 65% of the material is of sand and gravel sizes. December 2001 18 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Impermeable soils: Generally fine grained soils including clay, silt, gravelly or sandy clay, gravelly or sandy silt. A soil is of basic type silt or clay if, after the removal of any cobbles or boulders, over 35% of the material is of silt and clay sizes. Material characteristics Granular fill: Crushed rock 75 mm maximum size, non plastic open graded material or crusher run recycled concrete. Class 3 material: Comply with the requirements of S300 Quarry Products. Excavated material: Well graded inorganic non-perishable material, maximum size 75 mm, plasticity index 55%. Stabilised sand: 1 part either Type GP or Type GB cement to 12 parts sand (by volume) mixed with a minimum quantity of water sufficient to allow ease of placement and compaction. Controlled low strength material: An approved proprietary cementitious flowable fill. Provide 28 day compressive strengths of 0.5 - 2.0 MPa under footpaths and 3 - 5 MPa under roads. Place material by discharging directly from a concrete agitator truck. Alternatively use a concrete pump where access is a major problem. Lean mix concrete: Achieve 28 day characteristic compressive strength of 5 MPa for concrete. Use nominal maximum aggregate size of 40 mm. Achieve target slumps of 80 - 100 mm for wet concrete and less than 15 mm for dry concrete. Sand: Natural sand or manufactured sand or a blend of natural and manufactured sand, comprising hard durable particles. Comply with Table 10.1 for material properties. Table 10.1 - Sand properties Natural sand Blended and manufactured sand 100 100 % by weight passing the 0.075 mm A.S. sieve 5 maximum 20 maximum Plasticity index 5 maximum 10 maximum Property % by weight passing the 6.7 mm A.S. sieve Execution Compacted layer method of construction: As specified in Clause 6.2. This construction method applies to class 3 material, excavated material, dry stabilised sand, and dry lean mix concrete. Mechanical interlock method of construction: As specified in Clause 6.3. construction method applies to granular fill. This Concrete compaction method: Deposit concrete in horizontal layers not exceeding 400 mm thick. Commence compaction of concrete immediately after deposition. Use high frequency immersion vibrators to achieve compaction. This construction method applies to wet lean mix concrete. Puddling and jetting: Compact by flooding and the use of immersion vibrators. Flooding is only permitted provided that the process does not cause damage to adjacent works. This construction method applies to sand. December 2001 19 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 10.5 TRENCH RESTORATION 10.5.1 General Scope: This clause applies to trench restoration work associated with the installation and maintenance of services placed in existing road carriageways, footpaths and bikepaths. Reinstatement of surfaces: Reinstate existing surfaces removed or disturbed by trench excavations to match the texture, surface type and colour of the existing and adjacent work. Join smoothly to adjacent work. Reinstate paved surfaces and other surface features (such as line marking) disturbed or removed during excavation of trenches to provide a structural adequacy and serviceability that is at least equal to that in existence prior to the disturbance. Sub-surface pavement drainage: Reinstate existing sub-surface drainage to comply with Standard Drawing UMS 261. Minor roads: Roads classified as local access (pavement types A or B) and neighbourhood access (pavement type C). Major roads: Roads classified from district access to arterial routes (pavement types D to G). 10.5.2 Surface Profile Tolerances Timing: Record surface profile tolerance measurement following completion (if required) and within 30 days preceding the expiry date of the maintenance or defects liability period. This period is deemed to be 12 months from the work completion date. Paved roadway and paved pedestrian surfaces: Reinstate surfaces to match existing features such as pit covers or driveways so that the pavement edges are within - 0 mm to + 5 mm. Limit the maximum deviation relative to a 1.2 m straightedge to 5 mm, unless the crown camber overrides this requirement. Unpaved pedestrian areas: No visual evidence of surface irregularities. 10.5.3 Grassed Areas Provide 100 mm of loam and turf over trench and other disturbed areas. 10.5.4 Unit Paving Provide base course and bedding to match the existing. Reinstate using whole paving units. Do not use concrete infill. 10.5.5 Rigid (Concrete) Pavement Requirement: Reinstate concrete surfaces to the original level. Where specified, epoxy grout steel dowels into the adjacent concrete and provide reinforcement to prevent the reinstated concrete from subsiding or cracking. Comply with the requirements of Table 10.2. December 2001 20 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Table 10.2 - Reinstatement of concrete pavement Location Concrete type Steel reinforcement Thickness Road carriageways Grade N32 minimum Steel reinforcement as required by Match adjacent concrete design, provide 500 mm long (full length) Y20 dowels spaced at 400 mm centres Reinforced concrete footpaths Grade N25 F72 mesh placed centrally, 300 mm long 100 mm or the adjacent (full length) R12 dowels spaced at concrete thickness, 400 mm centres whichever is greater Unreinforced concrete footpaths Grade N25 Not required Reinforced concrete bikepaths Grade N25 F72 mesh placed centrally, 300 mm long 125 mm or the adjacent (full length) R12 dowels spaced at concrete thickness, 300 mm centres whichever is greater Unreinforced concrete bikepaths Grade N25 Not required 75 mm or the adjacent concrete thickness, whichever is greater 100 mm or the adjacent concrete thickness, whichever is greater 10.5.6 Flexible (Asphalt) Pavement Asphalt supply and placement Asphalt manufacture: In accordance with S310 Supply of Dense Graded Asphalt. Asphalt transportation and placement: In accordance with S320 Laying of Asphalt. Tack coat (0.2 L/m2 residual bitumen) the sides and bottom. Lay and compact hot mix asphalt so that the edges (saw cut or edge planed) are flush with the existing pavement. A slight crown (maximum camber above the existing pavement of 5 mm for trench 0.5 m wide or 10 mm for trench 0.5 m wide) may be formed to allow for subsequent consolidation of the trench. Asphalt spreading: Use hand spreading method for trenches less than 1 m wide and machine spreading method (use a tamper spreader) for trenches more than 1 m wide. Compaction: Select rollers or plates (such as vibrating plate compactor, vibrating rammer, pedestrian roller, small tandem vibrating roller) to suit the size of the job. Keep the drum or plate moist to prevent the adherence of asphalt. Complete rolling while the mix temperature is above 95C. The relative compaction (ratio of the in situ density or the compacted asphalt and the representative maximum density of the asphalt) must not be less than 91%. Surfacing course Asphalt surfacing course: BCC type 1 mix (5 mm nominal aggregate size) or BCC type 2 mix (10 mm nominal aggregate size) or BCC type 3 mix (18 mm nominal aggregate size) as specified. Limit the thickness of each compacted layer to 15 - 25 mm for BCC type 1 mix and 25 - 40 mm for BCC type 2 mix, and 40 - 60 mm for BCC type 3 mix. Permitted materials: Comply with the requirements of Table 10.3. December 2001 21 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Table 10.3 - Surfacing course reinstatement Location BCC asphalt mix Thickness Footpaths Type 1 25 mm or the adjacent asphalt thickness, whichever is greater Bikepaths Type 1 or 2 25 mm or the adjacent asphalt thickness, whichever is greater Minor roads Type 2 50 mm or the adjacent asphalt thickness, whichever is greater Major roads* Type 3 75 mm or the adjacent asphalt thickness, whichever is greater * Where the trench runs longitudinally along the road with more than one half of the traffic lane affected, extend asphalt resurfacing to the whole traffic lane. Provide 50 mm thick asphalt to the remainder of cold planed surfaces. Base course Material selection: Choose base course material to suit the permeability characteristics of the existing pavement base to ensure that the reinstated pavement does not hold water nor obstruct existing drainage paths through the pavement. Field test: Collect a handful of representative unbound pavement material, discarding particles larger than 10 mm in diameter. Spray a fine water mist evenly throughout the soil particles to achieve the optimum moisture content. Mould the moist sample by hand pressure. The unbound pavement material is considered relatively impervious if the moulded sample remains intact after being tossed lightly from one hand to the other. The unbound pavement material is considered relatively permeable if there is difficulty in maintaining the moulded shape or the moulded sample crumbles after being tossed lightly from one hand to the other. Existing permeable unbound pavement material: Typically the blue-grey fine crushed rock material sourced from Council’s Mt Coot-tha quarry. Existing impermeable unbound pavement material: Typically the yellow-orange or light brown aggregates sourced from Council’s Pine Mountain quarry. Structural asphalt: BCC type 3 mix (18 mm nominal aggregate size) or BCC type 4 mix (35 mm nominal aggregate size). Limit the thickness of each compacted layer to 40 80 mm for BCC type 3 mix and 70 - 100 mm for BCC type 4 mix. Class 1 unbound pavement material: Grading B or C and material properties in accordance with S300 Quarry Products. Alternatively, this material may be substituted with Queensland Department of Main Roads type 2 unbound material, subtype 2.1. Achieve a minimum relative compaction of 95% of the modified maximum dry density to AS 1289.5.2.1. Lean mix concrete: In accordance with Clause 10.4. Permitted materials: Comply with the requirements of Table 10.4. For isolated patches less than 2 m2 in size, use lean mix concrete. December 2001 22 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Table 10.4 - Base course reinstatement Subsoil condition Existing base course Permitted material Thickness Reference Permeable Permeable unbound pavement (gravel) - Class 1 unbound pavement material Match adjacent base course Figure 8.1 Impermeable Permeable unbound pavement (gravel) - Class 1 unbound pavement material Match adjacent base course Figure 8.2 Permeable Impermeable unbound pavement (gravel) - Match adjacent base course Figure 8.3 - Class 1 unbound pavement material Structural asphalt Lean mix concrete Figure 8.4 Impermeable Impermeable unbound pavement (gravel) - Structural asphalt Lean mix concrete Match adjacent base course Permeable Structural asphalt - Structural asphalt Match adjacent base course Impermeable Structural asphalt - Structural asphalt Match adjacent base course AC surfacing course AC surfacing course Permeable road base -Class 1 material Saw cut neatly on both sides -Class 3 -Stab. sand -Flowable fill -Lean mix -Granular fill Permeable sub-surface strata Trench backfill Trench backfill Impermeable sub-surface strata Figure 10.2 (Permeable road base in impermeable subsoil) Figure 10.1 (Permeable road base in permeable subsoil) AC surfacing course AC surfacing course -Structural asphalt -Lean mix concrete Impermeable road base -Class 3 -Stab. sand -Flowable fill -Lean mix Saw cut neatly on both sides -Granular fill Trench backfill Saw cut neatly on both sides Pipe/conduit surround (bedding, haunch, side and overlay zones) Pipe/conduit surround (bedding, haunch, side and overlay zones) -Class 1 material -Structural asphalt -Lean mix concrete Permeable road base -Class 1 material Permeable sub-surface strata Trench backfill Pipe/conduit surround (bedding, haunch, side and overlay zones) Figure 10.3 (Impermeable road base in permeable subsoil) December 2001 23 Impermeable road base Saw cut neatly on both sides Impermeable sub-surface strata Pipe/conduit surround (bedding, haunch, side and overlay zones) Figure 10.4 (Impermeable road base in impermeable subsoil) Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 11.0 SERVICE CONDUIT INSTALLATION 11.1 GENERAL Scope: This clause does not apply to the installation of a reticulated pipe network system nor does the clause apply to the installation of conduits conveying combustible or flammable liquids. Alignment: Locate services within the designated corridors and provide minimum pipe covers to comply with the relevant Standard Drawing UMS 121 and UMS 122 or UMS 123 and UMS 124. Provide conduits that pass inspections and tests required by the appropriate Service Authority. Electricity conduit: Supply conduit to comply with the “Heavy Duty” requirements of AS 2053. Also refer to Energex publication titled Underground Distribution Construction. Gas conduit: Supply conduit to comply with AS 4130. Water conduit: Supply conduit to comply with AS 1477. Telecommunications conduit: Supply conduit to comply with AS 1477. 11.2 BORING OR JACKING Execution: Undertake boring or jacking by specialist operators with experience in similar works (diameter, length, ground conditions), using purpose-made equipment capable of maintaining correct lines and levels of completed conduits. Ensure a tight fit to the service pipe or casing. Protective conduits, concrete encasement, ducts or enveloping pipes: Extend protective casing a suitable distance beyond batters, table drains and kerb. Provide protective casing to all pressurised services (such as high pressure gas, combustible fluids, water mains and rising sewer mains); any service that conveys potentially hazardous substances which may be damaged during construction or maintenance operations; and in any one of the following instances: - Where the cover provided is less than minimum requirement. - Near the footings of a bridge or other structure. - Near other locations where there may be a hazard. Cased bore hole: The diameter of the bored hole must not exceed the diameter of the pipe or service by more than 50 mm. Uncased bore hole: The diameter of the uncased hole must not exceed 100 mm under existing roadways. Cavities and voids: Fill cavities and voids by pressure grouting. Fill voids between the bored hole and the pipe or service and where required, between the service and the enveloping casing. December 2001 24 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 11.3 INSTALLATION UPVC pipe systems: Conform to the installation requirements of AS 2032 except where specified herein. Polyethylene pipe systems: Conform to the installation requirements of AS 2033 except where specified herein. Bedding material: Bedding sand consisting of clean sharp washed river sand or 5 7 mm nominal size screenings (recycled concrete or clean crushed rock) free of salt, clay or organic contaminants. Comply with Table 11.1 for grading requirements. Pipe support: Use identical bedding material for pipe underlay, side support and overlay. Place pipe on a minimum 75 mm thick compacted underlay. Extend bedding material to provide a minimum cover of 150 mm over the conduit. Draw rope: Provide a 4 mm diameter synthetic polypropylene filament rope. Install draw ropes with a minimum of 1.5 m of slack in each pit and rope ends firmly secured to prevent the ends being lost in the conduit. Provide joints in the rope capable of resisting the same tensile load as the unjointed rope and that do not appreciably increase the diameter of the rope. End plugs: Plug or cap the ends of all conduits with suitable fittings to prevent the entry of foreign matter. Table 11.1 - Grading of bedding material A.S. sieve (mm) Percentage passing by weight Bedding sand 5 - 7 mm screenings 9.50 100 6.70 85 - 100 4.75 100 30 - 85 2.36 80 - 100 0 - 30 1.18 0.075 0-5 0 - 15 11.4 MARKING SERVICES Temporary markers: Provide clearly labelled 50 mm x 50 mm stakes directly above the ends of each conduit run. Underground marking tape: Provide buried marking tape to all public utility services in accordance with the requirements of AS/NZS 2648. Brass marker discs: Install brass marker discs embossed with the relevant symbols at the kerb and channel to indicate location of conduit crossings. In location where there is no kerb and channel, construct 225 mm wide x 450 mm long x 75 mm thick grade N25 concrete block, with indentation for the indicator disc to be centrally placed on the top face of each block. 11.5 TESTING Time: Test all conduits after completion of subgrade preparation and before commencement of pavement construction. Test: A circular plug with a diameter 8 mm less than the internal diameter of the conduit, must be able to be drawn freely through the conduit. December 2001 25 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 12.0 GEOTEXTILES General Testing: To AS 3706. Base materials: Polyamide, polyolefines, polyester and polyvinyl materials, either singly or in combination. Filament properties: Rot-proof, chemically stable and with low water absorbency. Nonwoven geotextiles must have the filaments bonded by needle punching, heat or chemical bonding processes. Woven geotextiles must have the filaments interlaced in two sets, mutually at right angles. One set must be parallel to the longitudinal direction of the geotextile. Ultraviolet radiation resistance Exposed conditions: For use such as silt fence, retain 90% of its original strength after three months exposure to sunlight. Unexposed conditions: Retain 90% of its original strength after one month exposure to sunlight. Applications Type 1, non woven: Material properties to comply with Table 12.1. Suitable for filter drain in granular soils subject to light compactive equipment. Limit the maximum aggregate size in contact with the geotextile to 37.5 mm. Type 2, non woven: Material properties to comply with Table 12.1. Suitable for filter drain for side drains in roadwork and general non-roadwork applications. Limit the maximum aggregate size in contact with the geotextile to 75 mm. Type 3, non woven: Material properties to comply with Table 12.1. Suitable for general use in roadwork (other than side drains), crib walls, and gabions. Limit the maximum aggregate size in contact with the geotextile to 200 mm. Type 4, non woven: Material properties to comply with Table 12.1. Suitable for scour protection works, where the maximum rock size exceeds 200 mm. Table 12.1 - Material properties Wide Strip Tensile Strength 5 percentile value (kN/m) Trapezoidal Tear Strength 5 percentile value (N) G Rating (Note) Pore Size EOS (m) Permittivity (s-1) Type 1, non woven 5.0 180 1000 250 1.00 Type 2, non woven 9.0 270 2000 180 1.00 Type 3, non woven 13.0 360 3000 180 1.00 Type 4, non woven Note: 20.0 550 5000 160 1.00 Designation/type G Rating = H50 = L= Geotextile Strength Rating = (H50 x L)0.5 Normalised drop height (mm), as determined using the Drop Cone Test procedure in AS 3706.5 Plunger failure load (N), as determined using the CBR Plunger Test procedure in AS 3706.4. December 2001 26 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Filter tube: Non woven or woven geotextile suitable for sump protection boom. Minimum weight 285 g/m2, pore size EOS < 75 m, permittivity > 0.2 s-1. Silt fence: Non woven or woven geotextile. G rating > 2500, wide strip tensile strength (5 percentile value) > 4 kN/m, permittivity > 0.2 s-1. Storage Store geotextile under protective cover or wrapped with a waterproof and ultraviolet protective sheering. Do not store geotextile directly on the ground or expose them to excessive heat. Preparation Before placing geotextile, trim the ground to a smooth surface free from cavities and projecting rocks. Placing Fixing: Lay the material flat, but not stretched tight, and secure it with anchor pins. Overlap joints at 300 mm minimum. Traffic: Do not allow vehicles and construction equipment on the geotextile until it has been covered with a layer of fill or pavement material at least 150 mm thick. Sunlight: Do not expose the material to sunlight for more than 14 days. 13.0 GABIONS AND MATTRESSES 13.1 MATERIALS Wire, gabions and mattresses General: Comply with AS 2423. Galvanise all wire to AS 4534. Coat all components with polyvinyl chloride to a minimum thickness of 0.5 mm. Gabions: Use mesh with a wire diameter not less than 2 mm. Provide appropriate mesh size to retain the rock filling. Provide selvedge wires with a diameter not less the 3.15 mm and binding wire with a diameter not less than 2.5 mm. Mattress: Use mesh with a wire diameter not less than 2 mm. Provide appropriate mesh size to retain the rock filling. Provide selvedge wires with a diameter not less than 2.5 mm and binding wire with a diameter not less than 1.6 mm. Rock fill General: Clean, hard, durable crushed rock, rock spalls or river gravel, with minimum size larger than the maximum opening size of the mesh or fabric forming the basket. Rocks must be cubical where possible. The smallest dimension must not be less than half the greatest dimension. Properties: Wet/dry strength variation tested in accordance with QDMR Q205C or AS 1141.22 must not exceed 35%. Ten percent fines value tested in accordance with QDMR Q205B or AS 1141.22 must not be less than 140 kN. Gabions: Provide rock of nominal size between 120 mm and 200 mm. Rock must be uniformly graded, with greater than 80% by number exceeding the 150 mm nominal size. Mattresses: Provide rock of nominal size between 75 mm and 150 mm. Rock must be uniformly graded, with greater than 80% by number exceeding the 100 mm nominal size. December 2001 27 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Anchor plates, bolts and pickets (mattresses) Anchor plates: Grade 250 steel to AS 1594. Smooth all sharp edges and curves prior to galvanising. Galvanise to comply with AS 4680 after fabrication. Anchor bolts: Supply hot dip galvanised anchor bolts to secure the anchor plates to the concrete. Anchor pickets: Supply star pickets 1.8 m long. 13.2 EXECUTION Gabions General: Construct gabion protection work in the locations and in accordance with the details shown on the drawings. Surface preparation: Trim areas on which gabions are to be positioned to the specified shapes within a tolerance of 50 mm. Trimmed surfaces must be free of roots, stumps, brush, rocks and the like protrusions. Geotextile fabric: Place type 3 geotextile behind all gabions. Assembly: Assemble to comply with the drawings and recommendations of the manufacturer. Positioning: Position assembled gabions empty in the works. Securely position the first row of gabions and fill before gabions in other rows are positioned. Rock fill: Hand pack the exposed faces of the basket. The remainder may be filled using machine methods. Place the rock to produce a dense, evenly distributed filling with a minimum of voids. Maintain the tolerances and shape specified. Tie together the outer and inner panels of the gabions during the placing operation to minimise distortions where necessary. Damage: During the placing, do not damage the gabion mesh or geotextile. Mattresses General: Construct mattress protection work in the locations and in accordance with the details shown on the drawings. Surface preparation: Trim areas on which gabions are to be positioned to the specified shapes within a tolerance of + 50 mm to – 50 mm, except where the provision of such tolerances will not permit the tops of the mattresses to join neatly to the inverts of adjacent culverts. Trimmed surfaces must be free of roots, stumps, brush, rocks and the like protrusions. Geotextile fabric: Place type 3 geotextile behind all mattresses. Assembly: Assemble to comply with the drawings and recommendations of the manufacturer. Positioning: Position assembled mattresses empty in the works. Fix the upstream edge (if any) and the top edge of each mattress using star pickets at 1 m centres. Make neatly cut openings for the pickets in the geotextile. Drive pickets to refusal or full depth. Finish the pickets level with the tops of the mattresses. December 2001 28 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks Rock fill: Fill each row of mattresses before following rows are placed. Tension the mattresses before filling. Place fill to produce a dense evenly distributed filling with minimum voids and distortion of the mattress shape. Release tension on the mattress when the mattress has sufficient rock filling to prevent the mesh from slacking after release. Damage: During the placing, do not damage the mattress or any geotextile under the mattresses. Construction tolerances General: Construct gabions and mattresses in the locations and in accordance with the details shown on the Drawings. 14.0 ROCK SCOUR PROTECTION Application Ungrouted rock lining to provide scour protection to open channels and other areas as specified. Refer annexure. Rock Use clean, hard, durable, well graded rock spalls with a nominal size of 200 mm or more. At least 50% of rocks must be larger than a size twice the specified nominal size. Wet/dry strength variation tested in accordance with QDMR Q205C or AS 1141.22 must not exceed 35%. Ten percent fines value tested in accordance with QDMR Q205B or AS 1141.22 must not be less than 140 kN. The breadth and thickness of a single stone must not less than one-third its length. Refer annexure. Thickness The thickness of the rock facing must be at least twice the nominal rock size. Refer annexure. Excavation Excavate the area to be rock faced so the final rock surface finishes level with the surrounding ground level. Placing Minimise the chances of rocks running loose and damaging adjacent areas. Recover any rocks deposited outside the rock protection zone. Place rocks in a manner that ensures that the larger rocks are uniformly distributed throughout the protection works, and that the smaller rocks effectively fill the spaces between the large rocks without leaving any large voids. Layers of placed rock must have even thickness and even grading. Geotextile Install type 4 geotextile over the area to be rock-faced. Place rock to avoid damage to the geotextile. December 2001 29 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 15.0 ROCK FILLING Application Rock filling to provide low settlement at structures and other areas as specified. Rock Use clean, hard, durable, well graded rock spalls with a nominal size of 200 mm. Wet/dry strength variation tested in accordance with QDMR Q205C or AS 1141.22 must not exceed 35%. Ten percent fines value tested in accordance with QDMR Q205B or AS 1141.22 must not be less than 140 kN. Rocks of length greater than 100 mm must have breadth and thickness not less than one-third of the length. Placing Layering: Place rock in layers no deeper than 750 mm. Construct layers horizontally. At structures, avoid differences in surface levels that would cause horizontal loading on the structure. Exposed faces: Hand pack all exposed faces with selected aggregate. Place the rocks with their greatest dimension perpendicular to the face, breaking the joints vertically. Compaction General: During the placing of the rock, continuously sluice with water pumped from a 50 mm pump through a 50 mm hose and nozzle and compact with a vibrating roller of static weight 5 tonnes to ensure rock to rock contact throughout. Confined spaces: Where the use of a 5 tonne roller is impracticable, use a 1 tonne vibratory roller or, if necessary, a mechanical rammer. 16.0 BARRIERS AND MEMBRANES Protective covering: Do not disturb or damage the protective covering of membranes during backfilling. 17.0 RETAINING WALLS 17.1 CRIB WALLS Proprietary system of interlocking precast concrete or preservative treated timber cribs with backfill as specified by the manufacturer, placed and compacted progressively with the crib to form a retaining wall. Refer annexure. December 2001 30 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 17.2 EARTH REINFORCEMENT Scope Reinforced soil structures consisting of proprietary systems of reinforcing strips placed in layers with compacted select fill and connected to precast concrete facing panels to form vertical retaining walls. Refer annexure. Design Standard: To Queensland Department of Main Roads standard specification MRS11.06 Reinforced Soil Structures. Design life: 120 years. Refer annexure. Wall movement: The maximum long term incremental lateral deflection of any part of the wall facing, occurring at any time, must not exceed 20 mm. Refer annexure. Facing units: Concrete Grade N32 to AS 3600 with surface finish to Class 2 to comply with AS 3610. Fill Comply with Queensland Department of Main Roads standard specification MRS11.06 Reinforced Soil Structures. Accessories Provide the necessary accessories including levelling pad, bearing pads and joint fillers or covers to keep the fill material out of the panel joints. Refer annexure. Construction Comply with Queensland Department of Main Roads standard specification MRS11.06 Reinforced Soil Structures. Completion Provide as constructed drawings, including sections at 5 m centres. December 2001 31 Urban Management Division Reference Specifications for Civil Engineering Work S140 Earthworks 18.0 GROUND ANCHORS 18.1 GENERAL Application: Permanent or temporary ground anchors, placed in any aspect, which use a prestressing tendon anchored in rock or soil at one end and stressed at the other end. Refer annexure. Materials and design: To AS 3600. 18.2 EXECUTION Soft ground Temporarily line holes in soft or loose ground to prevent collapse. Do not use wrapped tendons. Stressing Stress each anchor to a test load of 85% of the ultimate strength of the tendon, hold for a minimum of five minutes, and then reduce the stress to the lock-off load. If the anchor fails to maintain the load for five minutes, replace it. Refer annexure. Tendon protection Grout the free length of tendon inside sheath of permanent anchors as soon as possible after they have been stressed. Protection of stressing anchorages Protect the stressing anchorage of permanent anchors by filling the anchorage blockout with concrete after final stressing. Trim tendons to give a cover of 50 mm. If no block-out is provided, construct concrete protection to give a minimum cover of 50 mm to all steel components. Temporary anchors De-stress tendons and remove wedges on completion of use of the anchor. Completion Provide as constructed drawings showing the lock-off load, position, direction and length of permanent ground anchors. December 2001 32