Registerd Office : B-32, CEL APPTS, Vasundara Enclave
Delhi – 96, Ph..+91-11-22633992
Works : D-37, Sector 6, Noida
Ph. +91-120-4310079
Project Report
ELECTRONIC MANUFACTURING SERVICES
B-107, Sector –65
Noida, Phase –II
Gautam Buddha Nagar
Uttar Pradesh
India
Introduction:
In today’s global scenario the concept of specilasion is the only
thing by which a company can grow and survive By keeping
this in view the promoters of R&R Electro Technologies
Pvt.Ltd. Wish to enter the market of electronic manufacturing
services by setting up a state of the art Surface Mounted
Technology (SMT) and Auto Insertion (AI) plant to carry out
the PCB assembly job as per the manufacturing process
mentioned below for the manufacturing of Mobile phones,
Computers, Electronic Energy Meters, DVD/VCD Players,
Television Sets, Washing Machines, Refrigerators, Various
Electronic Toys, Energy saving devices CFL and LED lamps
Etc.
CONSTITUTION:
The Constitution of the Proposed project is Private Limited
Company. The Promoters of the Company have good Industrial
experience in the field of Electronic Manufacturing Services.
KEY PEOPLE:
Mr. Rajesh Pant – Director
Mr. Rajesh Pant a Diploma in Electronics &
Telecommunication Engineering has over 15 years of
experience in the field of Electronics with specialization in
manufacturing of Printed Wire Board Assemblies (PWBA’s).
He has Installed and Commissioned Various SMT Machines
during his tenor of Service with various organizations. Mr.
Rajesh Pant who holds the portfolio of overall Operations and is
a driving force for creating a well knit Marketing Infrastructure,
Operational Efficiency. He is in fact, the creative member of the
management team and synthesizes very capably his technical
and managerial capabilities in a highly competitive
environment.
Mr. Ravinder Chauhan – Director
Mr. Ravinder Chauhan is an Engineering Graduate in
Electronics Eingeering, having a rich Experience in the field of
Buisness Promotion, Strategic Planning and Marketing.
MANUFACTURING PROCESS:
The manufacturing process consists of several process stages, as
given below:
Auto Insertion: As the name implies Various through hole
components like film resistors, capacitors and jumpers are
placed automatically in to the PCB by using Axial, Radial &
Jumper Forming & Inserting Machines.
Printing / Dispensing: Depending on the nature of the
product either solder paste is printed on the surface of the PCB
with the help of a fully automatic screen printer or the glue is
dispensed with the help of a fully automatic glue dispenser.
SMD Component Placements: On Glue / Solder paste
printed PCB, SMD components such as QFP, SOIC, SOT,
BGA, Chip resistors and Chip Capacitors are placed with the
help of Automatic Pick n Place Machines (Chip Shooter and
Fine Pitch Placer) at a placement rate of 50,000 components per
hour with an accuracy of 10 microns.
Reflow Soldering ; The Component mounted PCB is passed
in a reflow oven at a temprature of 100 to 240 degree centigrade
to fix the components on the surface of PCB.
Special Compoments Insertion : Few components which
are odd in shapes and in nature such as different type of
connectors, heatsinks. Quartz crystal etc are manually inserted
on the PCB after forming their Leads on the Lead forming
Machines.
Wave Soldering: Now, when all the components have been
mounted on the PCB, the PCB is then passed in a Dual Wave
Soldering machine, where the remaining components get
soldered.
Power Water & Fuel: The total power requirement to run
the plant would be 50 H.P. A power connection will be obtained
from UPPCL and for the power backup a generator will be
purchased.
No Fuel is required for the process, water is required for
drinking and toilets, and company will be getting a water
connection. No Effluent would be generated from the plant and
as such the project is pollution free, neither any smoke nor any
effluent is disposed off.
Transport and Communication: Noida is well connected
to Delhi, Faridabad, Gurgoan and Ghaziabad by road and
adequate transport facilities are available in this town. The
company shall also have telephone connections, fax machines
and Internet connections for proper communication. Therefore
the required basic infrastructure is available in Noida for the
successful operation of the plant.
Cost of Project:
ITEM
VALUE (Rs.
Lacs)
Land (453.00 Sq. Mt.)
Building (5000 .00 Sq.Ft.)
Plant & Machinery
Other Fixed Assets
Preoperative Expanses
Working Capital
Total
20.00
20.00
120.00
4.00
2.00
25.00
191.00
Land & Building:
An Industrial plot of 453.00 Sq.Mt. (B-107, Sector-65, Noida
Phase II, Gautam Buddha Nagar, U.P., India) is being purchased
in the name of the company i.e. R.R. Electro technologies Pvt.
Ltd.
Construction of the building will be started very soon after
getting the plan sectioned.