SECTION 230993 - SEQUENCE OF OPERATIONS FOR HVAC CONTROLS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. This Section includes control sequences for HVAC systems, subsystems, and equipment. B. Related Sections include the following: 1. 1.3 Section 230900 "Instrumentation and Control for HVAC" for control equipment and devices and for submittal requirements. DEFINITIONS A. VAV: Variable air volume. B. RTU: Roof Top Unit 1.4 TERMINAL UNIT OPERATING SEQUENCE A. Cabinet Unit Heater, Electric: Room thermostat cycles fan and sequences stages of heating. B. Variable Air Volume/Constant Volume Boxes: 1. An electronic temperature element shall monitor space temperature and control the box as follows. The primary supply air damper is controlled within user defined separate heating and cooling maximum and minimum supply air volume settings. 2. During full cooling the primary air damper will be full open. As the cooling load decreases, the primary air damper shall throttle back until it reaches its minimum position. A call for cooling reverses the sequence. 3. Upon a further drop in the space temperature, the electronic temperature sensor through the box controller will energize the electric resistance heater in stages. During morning warm-up and daytime warm-up modes, the electric heating coil shall be locked out. SEQUENCE OF OPERATIONS FOR HVAC CONTROLS 0230993 - 1 1.5 VENTILATION SEQUENCES A. 1.6 Exhaust Fan: Space temperature sensor cycles fan. Fan to be interlocked with respective motorized dampers at intake louvers. PACKAGED OUTDOOR ROOFTOP UNITS (variable air volume) A. RTU-1: This unit is variable air volume, DX cooling, electric heating, with variable outside air for normal occupied mode and allow for modulating outside air for economizer (free cooling) mode. These packaged units consist of outside air dampers, filters, electric resistance heat exchangers, DX evaporative cooling coils, refrigerant compressors, condenser section and supply fan with a variable frequency drive. B. Start/Stop: The supply fan operation shall generally run continuously. When the fan is running, the OA dampers shall be open to the minimum position (manually set). Whenever the fan is off, all dampers shall assume their failed positions. C. Fan Speed: Variable frequency drives provide supply fan motor speed modulation. The drive will accelerate or decelerate as required to maintain the supply static pressure setpoint. When subjected to high ambient return conditions the VFD shall reduce its output frequency to maintain operation. Bypass control is provided to maintain full nominal airflow in the event of drive failure. D. Outside Air Control: As the return air CO2 concentration increases above the CO2 setpoint, the Ventilation Control Module shall modify the minimum outdoor air CFM setpoint to increase the amount of fresh air entering the unit. The setpoint shall be adjusted upward until the CO2 Maximum Reset value is reached. The maximum effective (reset) setpoint value for fresh air entering the unit is limited to the maximum rated airflow for the unit. As the CO2 concentration decreases, the effective (reset) setpoint value shall be adjusted downward toward the minimum outdoor air CFM setpoint. Locate sensor in return duct accessible by maintenance personnel . E. Supply Air Pressure Control: A pressure transducer measures duct static pressure and the VFD shall modulate to maintain the supply air static pressure within an adjustable user-defined range. F. Supply Air Temperature: During occupied cooling mode of operation, the economizer and primary cooling are used to control the supply air temperature. The supply air temperature setpoint is user-defined at the unit mounted VAV setpoint potentiometer. If the enthalpy of the outside air is appropriate to use “free cooling”, the economizer will be used first to attempt to satisfy the supply setpoint. A call for cooling will modulate the fresh air dampers open. The rate of economizer modulation is based on deviation of the discharge temperature from setpoint, the further away from setpoint, the faster the fresh air damper will open. The economizer is only allowed to function freely if ambient conditions are below the enthalpy control setting or below the return air enthalpy. If outside air is not suitable for economizing the fresh air dampers shall drive to the minimum open position. A field adjustable potentiometer shall provide the input to establish the minimum damper position. At outdoor air conditions above the enthalpy control setting, primary cooling only is used and the fresh air dampers shall remain at minimum position. 1. Supply air setpoint reset shall be based on zone temperature. Zone reset is applied to the zone in a building that tends to overcool or overheat. The supply air temperature setpoint SEQUENCE OF OPERATIONS FOR HVAC CONTROLS 0230993 - 2 is adjusted based on the temperature of the critical zone(s). These are user adjusted parameters. Logic for zone reset control is provided by the zone sensor. The amount of reset applied is dependent upon how far the zone is below the supply air reset setpoint. The amount is zero where they are equal and increases linearly toward the value set at the reset amount potentiometer. G. 1.7 2. Unoccupied zone heating and cooling, during this mode, the unit is operated as a constant volume unit. The VAV boxes are driven full open and the unit shall control the zone temperature to the unoccupied zone cooling and heating setpoints. 3. During occupied daytime warm-up mode, if the zone temperature falls to a temperature three degrees below the morning warm-up setpoint, daytime warm-up shall be initiated. The system shall change to constant volume heating (full air flow) the heating algorithm is in control until the morning warm-up setpoint is reached. The unit is then returned to VAV cooling mode. 4. The morning warm-up (MWU) control shall be activated whenever the unit switches from unoccupied to occupied and the zone temperature is at least 1.5 degrees below the MWU setpoint. When MWU is activated the VAV box output will be energized for at least 6 minutes to drive all boxes open, then full heat is energized. When MWU is activated the economizer damper is driven fully closed. When the zone temperature meets or exceeds the MWU setpoint minus 1.5 degrees, the heat will be turned down. When the zone temperature meets or exceeds the MWU set point then MWU will be terminated and the unit will switch over to VAV cooling. Safeties/Alarms: 1. Low temperature shutdown: A unit supplied low temperature detection thermostat, manual reset, located downstream of the heat exchanger, will be hardwired to the fan circuit. Upon detection of a low temperature condition below 35F (adj.) the supply fan will shut down, the outside air dampers will close and a low temperature alarm will be activated. 2. Loss of Air Flow: When the pressure differential across the supply fan indicates a no air flow condition and the fan is commanded "ON" a fan failure alarm will be indicated at the remote control panel. 3. Fire/Smoke Operation: When the duct mounted smoke detectors alarm, they will send a signal to the local fire alarm panel, which will signal an “alarm condition”, the signal from the fire alarm panel will shut down the supply air fan. PACKAGED OUTDOOR ROOFTOP UNITS (constant volume) SEQUENCE OF OPERATIONS FOR HVAC CONTROLS 0230993 - 3 A. RTU-2: This unit is a constant volume, DX cooling unit with electric resistance heating, CO2 based modulating minimum outside air for normal occupied mode and separate modulating outside air for economizer (free cooling) mode. The packaged unit consists of outside air dampers, filters, natural gas-fired heat exchanger, DX evaporative coil, refrigerant compressors, condenser section and supply fan. B. Start/Stop: The supply fan operation shall generally run continuously, but can be controlled from the building automation system through the space sensor. When the fan is running, the OA damper shall be open to the minimum position (manually set). Whenever the fan is off, all dampers shall assume their failed positions. C. Fan Speed: The supply fan speed shall be constant to maintain the supply air flow. D. Outside Air Control: As the return air CO2 concentration increases above the CO2 setpoint, the Ventilation Control Module shall modify the minimum outdoor air CFM setpoint to increase the amount of fresh air entering the unit. The setpoint shall be adjusted upward until the CO2 Maximum Reset value is reached. The maximum effective (reset) setpoint value for fresh air entering the unit is limited to the maximum rated airflow for the unit. As the CO2 concentration decreases, the effective (reset) setpoint value shall be adjusted downward toward the minimum outdoor air CFM setpoint. Locate sensor in return duct accessible by maintenance personnel . E. Supply Air Temperature: A space temperature sensor shall monitor the room air temperature and send an input signal to the unitary controls. The output signal from the unitary controls shall modulate the refrigeration compressors in the cooling mode and the heat exchanger gas valve in the heating mode to maintain the room temperature set-point (adjustable). F. Economizer: The enthalpy controlled economizer shall modulate the economizer outside air damper, return air damper and relief air damper along with the DX system refrigerant compressors in sequence to maintain the desired discharge air temperature (adjustable). The outside, return, and relief air dampers shall modulate to maintain the preset mixed air temperature as sensed by the mixed air temperature sensor. Mixed air temperature set point shall be reset up as outside air temperature goes down. 1. The outside air dampers are split into two sections. One section is used to satisfy the minimum O.A. requirements and shall be opened any time the fan is running. The other outside air intake damper section shall be used as a modulating damper for economizer control. G. Safeties/Alarms: 1. Low temperature shutdown: A unit supplied low temperature detection thermostat, manual reset, located downstream of the heat exchanger, will be hardwired to the fan circuit. Upon SEQUENCE OF OPERATIONS FOR HVAC CONTROLS 0230993 - 4 detection of a low temperature condition below 35F (adj.) the supply fan will shut down, the outside air dampers will close and a low temperature alarm will be activated. 2. Loss of Air Flow: When the pressure differential across the supply fan indicates a no air flow condition and the fan is commanded "ON" a fan failure alarm will be indicated at the remote control panel. 3. Fire/Smoke Operation: When the duct mounted smoke detectors alarm, they will send a signal to the local fire alarm panel, which will signal an “alarm condition”, the signal from the fire alarm panel will shut down the supply air fan. H. Off Mode 1. Occurs in the unoccupied mode. 2. Supply fan is off and the outside air damper is closed. 1.8 SPLIT SYSTEMS WITH AIR HANDLING UNITS (constant volume) A. AHU-1 : This unit is constant volume, DX cooling unit with electric heating,. The split system consists of outside air dampers, filters, electric heating coil, DX evaporative coil, refrigerant compressors, condenser section and supply fan. B. Start/Stop: The supply fan operation shall generally run continuously, but can be controlled from the building automation system through the space sensor. When the fan is running, the OA damper shall be open to the minimum position (controlled via CO2 sensort). Whenever the fan is off, all dampers shall assume their failed positions. C. Fan Speed: The supply fan speed shall be constant to maintain the supply air flow. D. Supply Air Temperature: A space temperature sensor shall monitor the room air temperature and send an input signal to the unitary controls. The output signal from the unitary controls shall modulate the refrigeration compressors in the cooling mode and stage the electric heating coil in the heating mode to maintain the room temperature set-point (adjustable). E. As the return air CO2 concentration increases above the CO2 setpoint, the Ventilation Control Module shall modify the minimum outdoor air CFM setpoint to increase the amount of fresh air entering the unit. The setpoint shall be adjusted upward until the CO2 Maximum Reset value is reached. The maximum effective (reset) setpoint value for fresh air entering the unit is limited to the maximum rated airflow for the unit. As the CO2 concentration decreases, the effective (reset) setpoint value shall be adjusted downward toward the minimum outdoor air CFM setpoint. Locate sensor in return duct accessible by maintenance personnel . SEQUENCE OF OPERATIONS FOR HVAC CONTROLS 0230993 - 5 F. G. 1.9 Safeties/Alarms: 1. Low temperature shutdown: A unit supplied low temperature detection thermostat, manual reset, located downstream of the heat exchanger, will be hardwired to the fan circuit. Upon detection of a low temperature condition below 35F (adj.) the supply fan will shut down, the outside air dampers will close and a low temperature alarm will be activated. 2. Loss of Air Flow: When the pressure differential across the supply fan indicates a no air flow condition and the fan is commanded "ON" a fan failure alarm will be indicated at the remote control panel. 3. Fire/Smoke Operation: When the duct mounted smoke detectors alarm, they will send a signal to the local fire alarm panel, which will signal an “alarm condition”, the signal from the fire alarm panel will shut down the supply air fan. Off Mode 1. Occurs in the unoccupied mode. 2. Supply fan is off and the outside air damper is closed. MINI-SPLIT SYSTEMS A. This unit is a constant volume cooling only unit with remote controls. B. Start/Stop: The supply fan and transfer air fan operation shall be interlock to operate simultaneously. The operation of the supply fan shall be determined by a fan switch on the thermostat that allows either manual or automatic control. When the fan switch is in the manual “on” position, the supply fan and transfer air fan shall run continuously. When the fan switch is in the automatic position, the supply fan and transfer air fan shall cycle on and off with the mini-split fan coil unit to maintain temperature set point. C. Cooling Mode: Upon a space temperature greater than the room set point temperature, the mini-split system refrigeration compressor shall cycle on and off to maintain the set point temperature. Upon a drop in room temperature below the set point temperature, the supplemental electric resistance heat will be energized to warm the space. The supplemental heaters have integral thermostat controls. PART 2 - PRODUCTS (Not Applicable) PART 3 - EXECUTION (Not Applicable) END OF SEQUENCE OF OPERATIONS FOR HVAC CONTROLS SECTION 230993 0230993 - 6 THIS PAGE INTENTIONALLY LEFT BLANK