Crystalline silicon production space air purification solutions

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Customized Air Purification Solution Scheme
:Improving Solar-energy Crystalline Silicon Product Quality
Crystalline Silicon Production Workshop
Air Purification Solution Scheme
Company Profile
Beijing Dynamic Power Co., Ltd. with headquarter located in Beijing Zhongguancun Science &
Technology Zone Fengtai Park is a high-tech listed company (stock code:600405) dedicating to
power electronic technology and the research, development, sales and services of relative products;
Our company has passed certifications of ISO9001 quality system, ISO14004 Environmental
Management System and GB/T28001 Occupational Health and Safety Management System,
owning a complete quality management system.
DPC adopts diversification strategy, managing approximately one hundred products businesses as
follows: intelligent high-frequency switched-mode power supply, mono-crystal furnace heating
power supply, embedded-type power supply, ac/dc integrated power supply, marginal network
power supply, UPS, communication distribution product, communication lighting-protection
product, machine room ventilation heat-exchange system, storage battery intelligent detector, N+1
redundant inverter system, EPS, modular power supply, power and environment monitoring
system, high-voltage inverter, and electronic air cleaner, etc.
DPC is a leading company and main supplier of power products which has passed TL certificate .
Our telecom power series products have already been widely used in state public networks of
China Mobile, China Unicom, China Telecom, China Netcom, China Tietong, and China Satcom,
etc. as well as in private networks of electric power, army, railways, radio film and television,
public security, and water conservancy, etc. Our products are widely used in chinese and overseas
markets, we have more than 30 offices and 150 after-sale service engineers and we also have
specialized call center in Beijing headquater to provide the best service for all our customers.
Products of this series are mainly used for the ac power distribution of central apparatus room and
office buildings, etc. belonging to different industries of communication, electric power, railway,
military, and metro, etc., and it is especially applicable for situations requiring small power
distribution capacity and many output branches. It can manage power distribution for apparatuses,
air conditioners, and lights, etc., and can test the voltage, current, and working statuses as well as
primary feed power and electric degree of input/output branches. To prepare for power failure, an
oil engine fast access socket can be optionally fitted to the distribution box so that operators can
fast connect the oil engine to the power distribution box electrically and manually switch to the oil
engine for power supply; such convenience really makes this series especially suitable for ac
introduction of mobile database station; besides, operators can configure lighting protection device
and lighting counter according to instructions, so that the low voltage ac distribution box in
machine room can be enhanced in terms of lighting/surge protection ability while the construction
cost for machine room can be effectively reduced.
“Being broad-minded, specialized, simple and natural” as well as “benefiting society on the basis
of human oriented” is the core concept of our company. We Dynamic Power Company will always
regard power electronic technology as our cornerstone and perseveringly refine our products; we
also will use all our wisdom and spare no effort to make our company strong so as to repay our
country, our society, our customers, our stockholders and our employees.
High and New Tech Enterprises
Certificate
Enterprise Name: Beijing Dynamic Power Co., Ltd.
Issue time: December 18, 2008
Certificate Number:
Validity Period: 3 years
Approval Authority:
Higher Purity Required by Crystalline Silicon Production
The refinement, miniaturization and high performance of industrial products require higher quality
(like indexes of purity, reliability, etc) of raw materials. Mono-crystalline silicon used in the
production of integrated circuit is upgraded from high pure to super pure, so higher quality
crystalline silicon material is required for solar cells to improve the photoelectric conversion
efficiency.
The key factor of products is the cleanliness degree of production process. Taking integrated
circuit miniaturization for example, it requires that the controllable particles in air must be kept in
a diameter range of 0.3~0.5 micrometer or even smaller. So purification technology is gradually
becoming one of the most important technologies for the quality improvement of high-end
industrial products.
Challenges to Air Purification Technology
Usually, air filtration is adopted to ensure the air cleanliness degree of the workshop. Its general
means is to install an air filter in the air supply system, thus the suspended particles and
microorganisms can be removed from the fresh air and the air entering the workshop can be
cleaned.
However, the factors caused air pollution of workshop shown as follows: 1. Dust and bacteria
existed in atmosphere as well as dust particles and microorganism coming in along with the fresh
air of air cleaning system; 2. Dust brought by operators; 3. Dust coming from several parts of the
building envelop, e.g. wall, ceiling, ground and some exposed pipelines; 4. Dust generated during
the production process of equipment or product.
So the air filtration can only guarantee the cleanliness degree of the entered air, and still can’t
eliminate the air pollution caused by other factors. In actual production, this single means can
hardly meet the requirements for cleanliness in general situations.
Being a leading manufacturer in air purification field, DPC launched a set of feasible and practical
solution schemes for these problems.
DPC Air Purification Technology
In order to meet the air purification requirements of crystalline silicon workshop products, we can
provide customized, complete and thorough workshop air purification solutions according to
different application conditions and all these solutions are based on our own mature electronic air
purification technology
Technical features
● Adopt international popular two-stage electronic dust collector and current-type PWM
high-frequency conversion technology to ensure the peak efficiency even under dust loading
condition.
● The filtration efficiency of KJF electronic dust collector is equal to medium effect of F8 grade,
superior to other medium effect filter and the traditional fiber-type medium effect filtering screen.
● Small wind resistance (≦25Pa), large dust collection amount and low energy consumption;
● More than 10 years lifespan, without frequent renewal requiring only periodic maintenance.
Install DPC’s electronic air purifier beside the refining furnace to maximum reduce the dustiness
and effectively enhance the air quality in the production environment, therefore the production
system operation reliability and the product quality can be improved.
Working Principle
KJF series electronic air purifier is composed of metal screen, high-voltage ionizer, dust collecting
sector and granular active carbon filtering screen. When airflow passes through the electronic air
purifier, most of the heavy particles are trapped by the metal screen while smaller ones are brought
to the ionizing zone (where the PWM current-type high-frequency conversion technology can
realize a stable output of dc high voltage and therefore a strong electric field) along with the air
current where the smaller particles are de-ionized by high voltage, losing its electrons and
showing an electro-positive characteristic. When these positive particles go through the negative
dust collecting plates, they are absorbed on them, the strong electric field there breaks through the
cell walls of bacteria, viruses and microorganism sticking on these particles and thus kill them;
now is the final stage, the gaseous pollutants remained in air (such as harmful gases of
formaldehyde, hydrogen sulfide and ammonia gas, etc.) are absorbed by the granular active carbon
filtering screen when arriving there and the air finally enters the room after this whole purification.
金属过滤网 metal filtering screen
过滤网 filtering screen
颗粒物 particles
电子集尘器 electronic dust collector
电离器 ionizer
集尘器 dust collector
高压离化线 high-voltage ionization line
集尘板 dust collecting plate 颗粒活性炭过滤网 granular active carbon filtering screen
Test report/Certification
●Test report on KJF electronic air cleaner of Stage Air Conditioner Quality Supervision and
Inspection Center (production approval letter No. GZA133 is given by State Air Conditioner
Quality Inspection Bureau in 2005) : one-time particle elimination efficiency ≥ 95%,wind
resistance<25pa.
●Test report on KJF mixed-type electronic air cleaner of Chinese people's liberation army
academy of military medical sciences disinfection test center which is an authoritative disinfection
inspection organization recognized by state ministry of health (production approval letter No.056
is obtained in 2005) :staphylococcus albus killing rate of air reaches 99.9%; natural bacteria
killing rate of air reaches 95% and even above; ozone concentration<0.08mg/m3.
●Disinfection Qualification Approval Letter by Ministry of Health (approval letter No.0073 for
the production of hygiene and disinfection product is obtained too); disinfection effect
(≤200cfu/m3) meeting Ⅱ-class environment requirements for hospitals.
●Test report on KJF mixed-type electronic air cleaner of Stage Air Conditioner Quality
Supervision and Inspection Center (production approval letter No. A110 is given by State Air
Conditioner Quality Inspection Bureau in 2006): decoration pollutants four-hour eliminate rate:
formaldehyde≥87%, ammonia≥90%, benzene≥92%; total volatile organic compound (TVOC)
≥95%.
● EMC and CQC safety certificate.
Safety precautions
●Operation protection: power-off protection for case cover opened; power device security
protection: power supply automatic protection at both instantaneous and long-term short circuit of
dust collecting piece, and the power supply revert to work automatically after short circuit.
●Safeguards: ac input surge protection, ac over-voltage protection, ac short-circuit protection,
high-voltage power supply over-temperature protection, ionizer power supply over-current and
short circuit protection; dust collecting sector power supply short circuit protection, enclosure
grounding protection;
Technical parameters:
① Input voltage: AC220V±15%,
(187V~253V)
; 50Hz±10%,
(45 Hz~55 Hz)
;
② Ionizer operating voltage: DC8200V,±1.5%; Ionizer power supply: current-type PWM
high-frequency conversion technology, working at constant voltage and constant current;
③ Dust collecting sector operating voltage: DC4100V,±1.5%; Electronic dust collector power
supply: working at constant current;
④ Operation environment temperature range: -20℃~55℃;
⑤ Relative humidity of operating environment: :<90% RH(55℃)
;
⑥ Storage temperature: :-40℃~+70℃;
⑦ Locking control voltage: AC25V~AC300V;
⑧ Standby power loss (at synchronous control state): <0.4W.
Product Series
Central air conditioning system series
风柜式: Air-supply cabinet type
风道式: Air-dust type
风口式: Air-vent type
Independent space (self-circulation) series
柜机:Floor-standing type
嵌入式:Embedded type
落地支架式:Support type
Solution Cases
Air purification solution for one solar-energy mono-crystalline silicon production workshop
Workshop Situation Overview
The mono-crystalline silicon production workshop is 1000 square meter and 8 meters high, 40 sets
of mono-crystalline silicon refining furnace are installed, the dustiness in the workshop during
actual measurement exceeds the range of the particle counter which is caused by a
mono-crystalline silicon refining furnace and due to the chimney effect caused by thermal current,
dust concentration in the middle and upper parts of the workshop is higher than that in the lower
part while particles having a diameter of less than one micrometer is in relatively large and very
unstable concentration; during the furnace cleaning process, relative large particles (visible) floats
in air because of the heat effect; and a 60 square meters, 4 meters high materials preparing room is
also included in the workshop.
Solution Scheme
In order to improve the use function and the total cleanliness degree of the refining workshop
mentioned above as well as to guarantee the product quality, DPC provides a customized solution
according to the specific conditions of the refining workshop, greatly improving the workshop
cleanliness degree, and realizing a 300,000 grade cleanliness degree in the area near the refining
furnace and a million grade cleanliness degree for the whole workshop.
Key of this solution is to adopt its own mature in-door self-circulation electronic air cleaner which
is capable of purifying air in circulation, and also an air humidifier which is capable of
centrifugally humidifying air with the intention to improve the air purification efficiency.
1. Distribute a number of movable KJFQ800 electronic air cleaners around the job site when
cleaning the graphite of the furnace so that the purification of pollutant source can be strengthened
especially when the furnace is opened and cleaned.
2. Install a number of movable KJFQ800-1102 wall-mounted electronic air cleaners in the workshop
and the height is 1.7~2 m. The wind disposal quantity is 800m³/h for each KJFQ800-1102
electronic air cleaner and the air circulation rate is 8 times per hour which effectively improving
the air purification for parts of the workshop.
3. A number of wind-blowing air atomizer are installed on the upper roof workshop at its central
axis to accelerate the dust condensation and settling process in the workshop, so that the diffuse
path of the dust particles can be controlled. The device adopts siphon-type automatic water feed
with stable and reliable working status. The relative humidity of the workshop can be kept within
50%~60% and can excellently control the dust diffusion inside workshop.
4. Install a number of movable KJFQ800 electronic air cleaner in the materials preparing room to
purify the air therein and also distribute them reasonably according to the arrangement of
materials preparing operation.
DPC’s Service Network over China
Company’s Offices in different Cities of China
Beijing Dynamic Power Co.,Ltd
Address: 8#, Xinghuo Road, Fengtai Science Park, Beijing
Postcode: 100070
Tel: 010-83682266-570
Fax: 010-63783088
Website: www.dpc.com.cn
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