CHEE 470 Course Notes Thermodynamics Notes 1. SINGLE STAGE CONCEPTS 1 1.1 K Value- the vapour liquid equilibrium ratio 1 1.2 Relative Volatility 1 1.3 Bubble Point 1 1.4 Dew Point 2 2. FLASH CALCULATIONS 2 3. NON IDEALITY 3 4. THERMODYNAMIC DATA 4 4.1 K Values 4 4.2 Gamma Values 7 4.3 Equations of State 9 SUMMARY 13 PAST EXAM QUESTIONS 14 Lecture Notes: Selecting Thermodynamic Methods CHEE 470 Course Notes VAPOUR / LIQUID EQUILIBRIA Review: Pages 497 to 502 of Turton, Bailie, Whiting, Shaeiwitz An excellent review can be found in Section 7.2 - 7.6 , Beigler, Grossmann and Westerberg Systematic Methods of Process Design (‘97 text) Today's Objectives: A Review of Thermodynamic methods 1. SINGLE STAGE CONCEPTS 1.1 K Value- the vapour liquid equilibrium ratio The vapour liquid equilibrium ratio (K value) is defined as: Ki = yi /xI where y and x are the vapour and liquid mole fractions of component i. For a system where Raoult’s Law applies (an ideal system): Ki = pi / Where pi is the vapour pressure of component i and is the system pressure. 1.2 Relative Volatility The relative volatility of components i and j is defined as: ij = Pi/Pj (1) = Ki/Kj This only applies for ideal systems. 1.3 Bubble Point This is the temperature at which a liquid first begins to boil. yi = Ki xi = 1.0 Lecture Notes: Selecting Thermodynamic Methods 1 CHEE 470 Course Notes 1.4 Dew Point This is the temperature at which a vapour begins to condense. xi = (yi/Ki) = 1.0 2. Flash Calculations Refer to Figure1, a typical flash. We can assume that we have a liquid feed of known composition at a temperature and pressure such that the mixture is below its bubble point. If we hold the pressure constant and gradually increase the temperature, we will move in a horizontal fashion across the diagram. At first, the Kixi will be less than 1.0. The mixture is subcooled. As we continue to increase the temperature this summation becomes precisely unity and the mixture will be at its bubble point. As we continue to further increase the temperature, the mixture will vaporize and we will be in the two-phase region. In this zone, both Kixi and (yi/Ki) are greater than 1.0, but the former will be increasing while the latter will be decreasing. When the temperature reaches the point where all the mixture has vaporized we have now reached the dew point. At this point (yi/Ki) = 1.0, and any further increase in temperature will cause this summation to become less than 1.0. The system is said to be superheated. Figure 1. A TYPICAL FLASH DIAGRAM In a flash calculation, the composition of the feed mixture is known (this could be a two-phase mixture) however the composition of the product is not known. There are basically two types of flash calculations, isothermal and adiabatic. In an isothermal flash, the final temperature and pressure are known. An example is passing a feed of known composition through a heat Lecture Notes: Selecting Thermodynamic Methods 2 CHEE 470 Course Notes exchanger to a new temperature and pressure. For this situation, as for any single or multistage operation at steady state, we can write a molal balance. i = Lxi + Vyi where: i Lxi Vyi is the feed rate in moles per unit time of component i is the Liquid rate in moles per unit time times vapour mole fraction of component i, and is the vapour rate in moles per unit time times vapour mole fraction of component i. From this relationship, and from the definition of a K value, we can arrive at the following general equation for an isothermal flash: L = Lxi = fi/ (1 + V/L Ki) = fi/(1+fi) The second type of flash is an adiabatic flash, in which there is no change in total enthalpy. These are significantly more difficult to solve than the isothermal. For this type of flash, the final pressure and initial heat content are known, the final temperature and phase compositions are not known. The usual method used is to assume a final temperature and calculate an isothermal flash, then compare the heat content of the feed and products. An iterative calculation is required to converge on a heat balance. In general, when solving either type of flash a numerical method (such as Newton’s method) is used to achieve more rapid convergence than a simple substitution procedure. 3. NON IDEALITY One of the most basic process engineering issues is the question of non-ideality. In the Chemical Process Industries and related fields such as Oil Refining and Waste treatment, the Process Engineer deals mainly with liquid solutions and mixtures. Crude oil is a mixture of an enormous number of compounds. Crude Ethanol from a fermentation process contains a surprising number of compounds in addition to ethanol and water. Separation and purification of these streams is of paramount importance. It really doesn’t matter whether one is dealing with a classic distillation or extraction processes, or one of the more exotic processes such as biochemical separations, supercritical extraction, reactive distillation and so on, the understanding of liquid/liquid and liquid/vapour behaviour is most important. Vapour liquid equilibria considerations often enter into the design of thermosiphon reboilers, a further example of the need for the understanding of these concepts in a related field. Prior to the universal availability of computers, many systems were assumed to be ideal since the mathematics of non-ideal systems were often just too complex to handle by less sophisticated methods. (Unfortunately, the ideal state only seems to exist in the minds of some politicians.) In the field of chemical engineering separations, there are few if any cases where a truly ideal system can be assumed. The degree of non- ideality will vary from a very modest (and in some cases hardly observable) situation when the components are very similar, such as a mixture of normal paraffins of differing molecular weight, to systems containing polar and non-polar species which are extremely non-ideal. If one cannot deal with this latter situation in a satisfactory manner, it is simply impossible to ‘design’ any separation equipment to handle Lecture Notes: Selecting Thermodynamic Methods 3 CHEE 470 Course Notes these systems. Azeotropic and extractive distillations are examples of where we have taken advantage of this non-ideality to either design systems to carry out separations which otherwise would be impossible, or to improve the economics of some separations by a great degree. For example, it would be essentially impossible to produce pure ethanol by fractionation without the use of an azeotropic dehydration step, which takes advantage of a ternary heterogeneous azeotrope. These notes will recap some of the thermodynamics relating to non- ideal systems that have been introduced in previous courses. In plant operation, design or rating of systems where nonideality is a significant consideration, it will become obvious that this is not some abstract idea to confuse students but it is very much a part of the real world. 4. THERMODYNAMIC DATA Thermodynamic data can be defined as the methods used to calculate vapour/liquid equilibrium constants (K values), liquid/liquid equilibrium constants, enthalpies (H values), entropies (S values), and the transport properties. The Gibb’s Free Energy can be a most important number as well. K values and Enthalpy values are required for practically any problem where mass and energy balances are required. Entropy is generally not required unless compressor or expander calculations are carried out, or for certain reaction calculations. 4.1 K Values There are generally three approaches to the calculation of K values. The first is the many general-purpose data generators, which are usually restricted to mixtures of non-polar hydrocarbons. They fall into several distinct categories - Equations of State, methods based on Corresponding states and Empirical methods. The second procedure is the assumption of ideal behaviour. This is a reasonable assumption for mixtures of a limited number of similar compounds at low pressure. For example, a mixture of higher olefins oligomers could be assumed an ideal mixture, particularly if being processed at low pressure. Another example would be fractionation under vacuum, provided no water was present. For this assumption, accurate vapour pressure is all that is required for a reasonable estimate of the K values. PRO/II™ or any of the comparable programs have the option of assuming Ideal behaviour. As an alternative, the user may provide specific K value, Enthalpy and Entropy data, provided it is available in either tabular form or can be correlated by one of the many methods available. Probably one of the most significant areas where the separation technology applicable to the manufacture of chemicals deviates from the separation of hydrocarbons in the oil refining processes is in the area of highly non-ideal polar liquid mixtures. When a system contains a mixture of oxygenated hydrocarbons such as ketones, alcohols and water, none of the generalized methods such as equations of state or assumption of ideal behaviour are usually suitable for estimating K values. To handle these systems a third approach, the concepts of fugacity and liquid phase activity coefficients, is introduced. As a rule, the use of an Equation of State or Equivalent method is recommended, rather than activity coefficients, when the following statement applies. The Lecture Notes: Selecting Thermodynamic Methods 4 CHEE 470 Course Notes Equation of State attempts to estimate K values at high pressure for a limited number of compounds. The Activity Coefficient method estimates equilibria for a wider spectrum of compounds at relatively low pressures. In order to re-examine the concepts used in the Activity Coefficient approach, Chapters 11, 12 and 13 in Smith and Van Ness Introduction to Chemical Engineering Thermodynamics cover this subject in considerable detail, and accordingly only the basic rules will be highlighted. The general equation for Equilibrium K values is as follows. Ki = i i0i/ i Where I = component i liquid phase activity coefficient i0i = component i standard state fugacity = system pressure i= component i vapour fugacity coefficient For the purpose of this particular treatment it is assumed that i0i is equal to the component i vapour pressure. In PRO/II the more rigorous approach, where the standard state fugacity is calculated, is applied. The liquid phase activity coefficient or gamma value is a function of temperature, pressure and composition of the mixture. In practical terms, it is a multiplier that is applied to the fugacity (or in a simplified case vapour pressure) to represent the ‘activity’ of the component in the mixture. Sometimes the gamma value has been described as the ‘Escaping Tendency’ or a measure of just how desperately a particular molecular species wants to get out of the liquid solution. The determination of the appropriate activity coefficients to correctly represent the degree of nonideality of mixtures is regarded by many as arcane art. Let’s take a look at the various elements of the above equation. Fugacity is a concept that was developed to represent chemical potential or free energy in equilibrium calculations. It is a term with units of pressure. By definition for two phases which are at equilibrium with respect to one another: Tv = TI Pv = PI jv = il In other words, at equilibrium the temperature and pressure of the two phases must be equal, and the fugacities of each component must be the same in both phases. In addition by definition fi p0i = yi as 0 that is , the fugacity of a component approaches the partial pressure of that component as the pressure of the system approaches zero. There are several methods to calculate fugacities, Reid and Sherwood cover quite a few. PRO/II uses an Equation of State to calculate fugacities . The standard state fugacity for component i is calculated using the following formula. 01 i pi Vi l p i exp RT PoyntingCorrection 0 i Lecture Notes: Selecting Thermodynamic Methods 5 CHEE 470 Course Notes where Pi = component vapour pressure or Henry’s Constant I = pure component fugacity coefficient at Pi and the system temperature = system pressure Vil = liquid molar volume of component i R = Gas constant T = system temperature It is important that the pure component fugacity coefficient i and the component vapour fugacity coefficient i be calculated using the same equation of state. For lower pressures it is often appropriate to assume the component vapour pressure will adequately represent the standard state fugacity. From the above, it can be seen that a simple relationship such as Raoult’s Law can get complicated when we try to “massage” the concept to represent the real world. All sorts of weird and wonderful terms emerge, standard state fugacities, gamma values and so on. In the relationship immediately above, it can be seen that rather than use a simple vapour pressure in the already complicated equation, a better representation can be attained by expanding it to represent a fugacity. This is where computers have been a mixed blessing. Since they are "immune" to number crunching fatigue, these more sophisticated relationships can be applied. All that is necessary is the appropriate coding and data, the algorithm does the rest. However, this is where the ‘Black Box’ syndrome can take over. As these systems get more involved and incorporate more and more sophisticated procedures, it becomes more and more difficult for the average process engineer to understand what the algorithms are about all the time and to be able to interpret the data and the solutions correctly. A second issue is a question of simplifying assumptions and ‘short- cut’ back of the envelope calculations. There will be many occasions where a quick and dirty estimate is all that is justified, and there are many occasions where one can simplify an otherwise very complex system by making the appropriate assumptions, as has been done here where it is agreed to assume that vapour pressures are adequate rather than calculating the fugacities by the preceding equation. There are really only two realistic choices, the simplistic back of the envelope approaches, and the full blown rigorous simulation, modified where experience has indicated that simplifying assumptions can be made. In either case, you MUST understand what you are doing. ‘Black Boxes’ are not the answer and could represent a real trap if the user is not careful. Even the ‘lowly slide rule’ was not much use to someone who did not know how to use it. Returning to the question of Activity Coefficients, since the component vapour fugacity coefficient i in the first expression is calculated by an Equation of State, it can be assumed that in the lower temperature and pressure ranges that this fugacity can be assumed to be unity. Referring to the Lee and Kesler charts (on pages 336 through 339 in Smith and Van Ness), it can be seen that this assumption is reasonable. Lecture Notes: Selecting Thermodynamic Methods 6 CHEE 470 Course Notes 4.2 Gamma Values Gamma values, or liquid phase activity coefficients - the correct thermodynamic relationship is given on page 345 of Smith and Van Ness. Most of the activity coefficient data is available from regression of experimental VLE data. Unfortunately, there isn’t a great deal of data available. The number of possible binary combinations of compounds is, in effect, infinite. Very often in industrial practice one finds that the appropriate data for the specific systems of interest may be available in-house, and if not available, one must determine it by regression of experimental data. There is a reference given in Smith and Van Ness (J. Gmehling, U. Onken and W. Arlt ‘Vapour-Liquid Equilibrium Data Collection Chemistry Data Series, vol. 1, Parts 1-8, DECHEMA, Frankfurt/Main 1977-1984) which provides many published data. This reference is available in the library. Gamma values are a function of composition and much effort has been expended in attempts to represent this dependence on composition by an appropriate mathematical expression. The earlier expressions were in essence empirical, however some of the more recent procedures do have some theoretical basis. One of the more exciting developments to come along is the development of ‘Group Counting’ methods, which are remarkably good estimates for systems where actual binary data is not available. We will spend some time on these. Several methods that are most satisfactorily used to estimate the activity coefficients for the various components at. various compositions, temperatures and pressures are given in PRO/II These are as follows: Wilson Equation Margules Equation Non-random Two Liquid (Renon-NRTL) Regular Solution Equation (Scatchard-Hildebrand) UNIQUAC Equation van Laar Modified van Laar UNIFAC With the exception of the Regular Solution Equation, it is necessary in all cases above to provide some form of binary interaction coefficients, for all the possible binaries in the mixtures. UNIFAC is a Group Contribution Method, which was mentioned briefly above. All of these equations and a detailed description of the UNIFAC system are given in the PRO/II manual. Note that the form given in PRO/II is the multicomponent form rather than the binary. The binary equation is slightly different. As a general rule, when dealing with chemical mixtures, particularly where it is known that polar compounds are present, the more rigorous methods requiring binary interaction coefficients are to be preferred. However, if these coefficients simply are not available or if there is a time constraint, the Group Contribution method UNIFAC most certainly should be used rather than trying to rely on an Equation of State. In no circumstances should one assume an ideal system unless there is most valid reason for doing so. As pointed out earlier, mixtures of very similar compounds at low pressure could be assumed to be ideal, such as a mixture of n-paraffins; provided the system was anhydrous. Unfortunately there are no foolproof "EXPERT SYSTEMS’ yet available for the estimation of activity coefficients and a good deal of judgement is often required. This is most important when dealing with a system for which there may be no previous studies which established some form Lecture Notes: Selecting Thermodynamic Methods 7 CHEE 470 Course Notes of confidence level in the approach taken. An examination of the system by someone experienced in this field may very likely lead to a judgement call which could eliminate many of the binaries from consideration as not being significant for the separation desired. If that is the case, these binaries could be assumed to be ideal should there be no data available. The fill option in PRO/II™ allows estimation of data by the UNIFAQ method. When one considers the enormous amount of calculation involved in solving a multistage multicomponent non-ideal system (It has been estimated that some 50 to 90 % of the computation time in a rigorous process simulation is taken up in computing the phase relationships) it can be appreciated that before the advent of the computer these rigorous solutions were more or less impossible by straight-forward desk calculations. Although most of the concepts and in many instances the algorithms have been available for some time, before the availability of machines the short-cut methods had to be relied upon. Even today with the enormous amount of machine power available, considering the fact that the bulk of the number-crunching is simply recalculating K values for each stage for all components every time there is a temperature or composition change, there is considerable interest in methods that will approach the solution using simplified estimation of the K values. The rigorous methods are often not invoked until the problem has approached a solution to within a certain level of tolerance. Even though there is a great deal of effort required to put together the data for a rigorous calculation, in most instances it nearly always proves to be worthwhile as compared to a short-cut method solution for final design purposes’ The capital cost involved in plant construction and the long term grief that a poorly designed separation unit can cause, generally can justify the best solution possible. Among the many forms of liquid activity procedures, the following three are most often applied. The Wilson Equation The NRTL Equation The UNIQUAC Equation Please refer to the literature for the form of these equations (The Properties of Gases and Liquids by Reid, Prausnitz and Sherwood). We will examine more closely one of the equations, the Wilson Equation, which is as follows. 12 21 ln 1 ln x1 x2 12 x2 x1 x2 12 x2 x1 21 12 21 ln 2 ln x2 x1 21 x1 x1 x2 12 x2 x1 21 where ij j exp 12 i RT The constants i and j are the molar volumes of the pure liquids i and j and the constants ij are independent of composition and temperature and are specific to the binary in question. Lecture Notes: Selecting Thermodynamic Methods 8 CHEE 470 Course Notes The gamma values for Isopropanol and water using the coefficients given in Example 12.1 on page 388 of Smith and Van Ness. The limiting values or the gammas at infinite dilution are very important numbers and this data is often available where the full range VLE data is not. These values can be used to determine the values for the lamdas from the following equations. ln 1 ln 12 1 21 ln 2 ln 21 1 12 The UNIFAC group contribution procedure is available in PRO/II . As has been pointed out before there are many systems where the binary data simply is not available in order to use one of the liquid phase activity coefficient (gamma value) methods. The UNIFAC procedure (there are other similar methods) will give a quite reasonable estimate for the gamma value provided the system is non-electrolytic, temperatures are between 300 and 450 Kelvin, and pressure is up to a few atmospheres. The basic method cannot be used for polymers (there is a specialised package for these systems) and is restricted to compounds with less than ten structural groups. The database in PRO/II™ contains sufficient data on the compounds in the mixture to use the UNIFAC method without the user being required to supply additional information. This data is as follows: Component Structural Descriptions van der Waals area and volume parameters Group Interaction Parameters 4.3 Equations of State The concept of non-ideality and the use of liquid-phase activity coefficients for well-defined systems at low to moderate pressure levels have been introduced. Systems where we have assumed that Raoult's Law applied (ideal solutions) have also been discussed. The third approach is the use of more general methods such as the concept of Corresponding States, completely empirical methods or an Equation of State. A review of chapter # 3 and 14 in Smith and Van Ness will be helpful. Equations of state are useful, but mainly we will concentrate on their use for the generation of K values. The Equations of State, methods of Corresponding States and some empirical methods, which are available in PRO/II, are used mainly when one is dealing with mixtures of hydrocarbons, particularly at elevated pressures. They are used most extensively in the Gas Processing and Petroleum Refining industries. As mentioned previously, they very often fall apart when one has to deal with polar compounds. A great deal of work in recent years has resulted in a convergence of Activity Coefficient methods and Equations of State. Many equations of state can be modified by applying binary coefficients in order to enhance their ability to estimate K values, for broader range of components, and for broader regions of temperature and pressure. Lecture Notes: Selecting Thermodynamic Methods 9 CHEE 470 Course Notes An Equation of State is an analytical formulation of the relationships between P, V, and T. The simplest Equation of State is the Ideal Gas Law (PV = nRT). There are very few instances where the Ideal Gas Law is applicable, and consequently the many expansions to this equation were formulated in order to better represent real behaviour. Figure 2 is a familiar one, being a typical textbook example showing the liquid/vapour dome and the subcritical isotherm for a pure fluid. Before further discussing the Equations of State, the method of corresponding states will be reviewed. The basis of the corresponding state correlations is the observation of graphs of P versus V, with isotherms that are qualitatively similar for all gases. The graphs for many substances can be made quantitatively similar by superimposing the critical points and properly modifying the P and V scales of ordinate and abscissa. Most of the graphical relationships allow one to estimate the compressibility factor Z as a function of reduced temperature and pressure. There are many of these generalised methods available in PRO/II. An extensive list of the various correlations available in this program is given in the keyword input manual. Again we must emphasizes that although we refer to PRO/II, these comments apply to most if not all Flowsheet Simulators. There are eleven Generalised Correlation methods in the PRO/II Reference Manual, and at least as many Equations of State. A set of guidelines is provided in the PRO/II manual as to the limitations for each of the above methods. In general the three commonly used equations of state, B-W-R, Peng Robinson, and the Soave Redlich-Kwong may be applied over the full temperature and pressure range, however the other methods have temperature and pressure ranges beyond which they are not specifically recommended. Once an Equation of State has adequately described the PvT behaviour of a system, additional physical and thermodynamic properties of the system can be calculated for the apparent phases, such as: 1. Enthalpy 2. Entropy 3. Isochoric Heat Capacity 4. Isobaric Heat Capacity 5. Isothermal Coefficient of Bulk Compressibility 6. Adiabatic Coefficient of Bulk Compressibility 7. Thermal Pressure Coefficient 8. Coefficient of Thermal Expansion 9. Equilibrium Sound Velocity 10. Joule Thomson Coefficient For an EOS to have significant engineering utility it should adequately represent three features of the isotherm. (See Figure 2 below.) Lecture Notes: Selecting Thermodynamic Methods 10 CHEE 470 Course Notes Figure 2 Isotherms as given by a cubic equation of state. (from Smith and Van Ness, p. 81) 1. It must adequately represent the "Steepness" of the isotherm as v approaches some small non-zero value. 2. It must adequately represent multiple values at the saturation pressure. 3. It must approach the ideal gas law as v approaches infinity. For the understanding of how an Equation of State is used to calculate K values, let’s select the first one in the list above, the Redlich-Kwong method, which has been extensively used in industry with generally good results. To be precise, when the Redlich-Kwong equation is used it is most likely used in one of its modified forms, very often the Soave modification. Experience has proven this one of the better relationships. The Peng-Robinson method, a more recent development, has also performed very well. With the RK EOS, the general expression for the K value is: Ki li iv The Vapour Liquid Equilibrium K value for component i is the ratio of the fugacity coefficient of component i in the liquid to the fugacity coefficient of component i in the vapour. For the definition of the fugacity coefficient of species i in solution refer to page 333 of Smith and Van Ness. We are going to calculate the fugacity coefficient using an Equation of State, the RedlichKwong Soave. The following is the generic form of the Redlich Kwong Equation, Lecture Notes: Selecting Thermodynamic Methods 11 CHEE 470 Course Notes a 0.5 RT T p V b V V b) For the Soave modification, the term a/T0.5 is replaced by a temperature dependent term srk (Page 491 Smith and Van Ness). When we are dealing with VLE considerations, in essentially all cases we are dealing with mixtures. There are generally two problems associated with the use of an Equation of State. The first problem is related to mixing rules. As pointed out earlier, an Equation of State can be used to calculate a considerable number of derived thermodynamic properties. When one uses an Equation of State to calculate Vapour Liquid Equilibria (K values) one of course is dealing with more than a single component. It is necessary to apply mixing rules to arrive at values for the various parameters that can be used for mixtures. The mixing rules recommended in the original Soave paper are relatively simple, as follows. a = ( xiai0.5)2 b = Xebio On the other hand, the Peng Robinson mixing rules are somewhat more complex and an empirically determined binary interaction coefficient, which characterizes the ij binary, is taken into consideration. a = i j xixjaij b = ixibi aij = 1 - ij ai0.5aj0.5 The reference manual has PRO/II™ for introduction of Binary Interaction Data for both the Peng Robinson and Soave Redlich-Kwong equations. We will not pursue the issue any further at this time. To summarize, there are occasions when one is preparing a final design when it is appropriate to introduce these binary coefficients to improve the accuracy of the calculation. This situation arises most often when non-hydrocarbons such as N2, C02, and or H2S are present in a hydrocarbon mixture. High-pressure gas processing units will often have this situation. The second major problem with the use of an Equation of State is the determination of the correct values for the compressibility factor for the liquid and vapour phases. If you refer to page 80 of Smith and Van Ness, there is a discussion of Cubic Equations of State. The significance of this form of equation is that there can be three roots. If the temperature and pressure being considered, results in the two phase region, the only region where VLE has any meaning, one root should represent the saturated liquid, another the saturated vapour and the third root is imaginary and has no real meaning. It is feasible to solve for these roots analytically although in most instances numerical methods are used to converge on the roots. The cubic form of the SRK Equation expressed in compressibility Z is as follows. Z3 - Z2 + Z(A - B - B2 ) - AB = 0 The equivalent form of the Peng-Robinson Equation is as follows. Lecture Notes: Selecting Thermodynamic Methods 12 CHEE 470 Course Notes Z3 - (1-B)Z2 + (A-3B2 - 2B)Z - ( AB-B2-B3 ) = 0 To review; before we calculate the fugacity coefficients for the liquid and vapour in equilibrium, required to evaluate the K value, it is necessary to solve the above equations for the liquid and vapour compressibility’s Z. Analytical solutions for cubic equations can be found in the literature. For example, Perry's Chemical Engineering Handbook discusses solutions to equations of this type in the section on Algebra. Example 3.3 in "Applied Numerical Methods” by Carnahan, Luther and Wilkes describes a solution of the Beattie-Bridgeman EOS using Newton’s method. We have not discussed the other common Equation of State that is available, the BenedictWebb-Rubin. This is probably the Cadillac of Equations of State, however it is significantly more complex than either of the two other, the SRK and PR. The equation expressed in terms of molal density is as follows. P = RTp + (B0RT - A0 - C0/T2 ) 2 + (bRT-a) 3 + a 6 + c 3/T2 (1+ 2) e(- 2) This is an extremely useful equation for correlating data for light hydrocarbons and their mixtures. The major problem of course is the complexity of the relationship and the necessity of the appropriate constants. It is in no way as suitable for general application as the SRK and PR, however should the data be available, by all means use this equation provided it is supported by the program being used such as PRO/II™ . The results are in most instances superior to any other procedure when the data is available. There is a section in the Keyword Input Manual on Applications Guidelines. This reference presents some simple heuristic rules for selecting for selecting an appropriate thermodynamic method for calculating the required properties as a function of various systems and environments. SUMMARY Although this lecture is intended to be a simple review of material covered previously, there is one particularly good reference that one could review in order to better understand some of the issues and techniques of EOS construction. The reference is an article that appeared in Chemical Engineering Progress in February 1989 entitled "Thirteen Ways of Looking at the van der Waals Equation". This article begins on page 25. Other articles are referenced on the course description. Lecture Notes: Selecting Thermodynamic Methods 13 CHEE 470 Course Notes Past Exam Questions 1996 An understanding of vapour liquid equilibria is essential for any process engineer working in the design or analysis of chemical process units. The following systems are among the more common methods of estimating vapour/liquid equilibria. BenedictWebb-Rubin, Peng-Robinson, and Ideal. Briefly describe these methods and give an indication of which you would choose for the system that you have been working with this past term. UNIFAC is a special case of one of the above. Describe this method and when it would be most appropriate. 1997 One of the most critical issues when attempting to simulate a separation, distillation in particular, is phase equilibria. Phase equilibrium is determined when the Gibb’s Free Energy of the overall system is at a minimum. a) Describe the issues involved in the above two statements (phase equilibrium and Gibb’s Free Energy) and give an example of the three categories of thermodynamic methods for determining phase equilibria. (12 pts.) b) Why are there three approaches? (8 pts.) 1997 (supplemental) We have the three following situations: 1. Separation of an alcohol, a ketone and a paraffin from an aqueous mixture 2. Separation of a mixture of C8 to C12 linear alpha olefins 3. Separation of a natural gas mixture at high pressure but below the pseudo-critical point of the mixture. What would be an appropriate method of estimating the K values for each of the three scenarios, and give us your reasons for selecting the method chosen. (20 pts) 1998 Describe equations of state, liquid phase activity methods and generalized correlation methods. Give an example for each and describe the appropriate conditions for their application. (15 marks) Lecture Notes: Selecting Thermodynamic Methods 14 CHEE 470 Course Notes Today’s Question “What thermodynamic system (or systems) should we use to model the methanol process” In addressing this issue keep in mind that the main components are: Methane Water Hydrogen Carbon monoxide Carbon Dioxide Methanol and higher alcohols Acetone Also, there are two other facts to consider The process operates at moderate temperature and pressure Chemists found the SRK method worked best in lab reaction studies Lecture Notes: Selecting Thermodynamic Methods 15