5th International DAAAM Baltic Conference “INDUSTRIAL ENGINEERING – ADDING INNOVATION CAPACITY OF LABOUR FORCE AND ENTREPRENEURS” 20-22 April 2006, Tallinn, Estonia STABILITY OF THE SHAPE OF ANTICLASTIC COMPOSITE MATERIAL SHEET UNDER VARIABLE MOISTURE CONDITIONS Baikovs, A. & Rocēns, K. Abstract: Due to the influence of the environment, composite material sheets in operating conditions change their original shape, which often leads up to structural inadequacy regarding the standard requirements. Preservation of the initial shape of composite material sheets by using of reinforced plastic strengthening has been investigated. Calculation model is developed for determination of the thickness of anticlastic sheet rational strengthening, which provides changes of the original bending radius within the limits of preferable intervals under variable moisture conditions. The dependence of bending radii of sheets of layered timber composite material on the strengthening thickness of curved and concaved surfaces of the composite material sheets has been established. Keywords: layered composite material, anticlastic sheet, moisture deformations, strengthening. 1. INTRODUCTION Layered composite material sheets are widely used in the construction and transport machine-building industry, where the part of structural elements during the operating time and erection are under variable moisture conditions, which often leads up to the changes of the initial shape of these elements. Searching after structurally better and aesthetically more attractive solutions of the erection of various structures, non-standard anticlastic elements are more frequently used. If the anticlastic composite material sheets are used in cable roof structures as load bearing coverage elements or isolating elements in interior decoration, then due to variable moisture, undesirable changes of the shape of elements are caused, which can be partly prevented by using of reinforced plastic strengthening. The aim of the work is to develop and approbate methods of calculation for determination of the influence of initially anticlastic layered strengthening on the stability of sheets shape under variable moisture conditions. Changes of the sheet bending radii and longitudinal deformations in geometrical middle plane of the sheet are assumed to be the main characteristics of the shape stability. 2. METHOD OF CALCULATION Method of calculation is made for the element, which consists of orthotropic layers in the case of plane stress using statements of laminated material mechanics, discussed in the works [1-5]. The element layers are assumed to be tied together by a thin glue layer, as a result of which they deform together. Threshold of the orthogonal coordinate system is placed in the centre of geometrical middle plane. The case with identical moisture content for every element layer under any moisture changes will be considered. In the operating conditions the moisture distribution along the cross-section of the element is variable, but the considered case is more dangerous, because gives larger effect on the changes of radii. It is assumed that both radiuses of curvature of anticlastic sheet practically together become equal to . Reinforced plastic strengthening with equal thicknesses is assumed to be on the top and bottom planes of the composite sheet. The calculation of shape stability characteristics of the strengthened composite element under changing moisture is carried out in several stages. In the first stage it is defined how large the moisture change should be, to straighten out the anticlastic composite material sheet. The calculations are carried out by choosing the appropriate moisture change (reducing the moisture until the anticlastic composite material element straightens out) or else being aware of a definite moisture change, which has already provided the required curvature of a plane composite material sheet. At the beginning the longitudinal n , caused by moisture deformations changes W , are determined at distances z0 and zn from geometrical middle plane of an unstrengthened composite material sheet (see fig.1): x 0 kx x , where (1) 0 y y z n k y 0 k xy n xy xy - middle plane deformations of the layered element: x 0 Nx M x 0 (2) y A N y B M y 0 ~ N M xy xy xy - middle plane curvature of the layered element: kx Nx M x . k y B N y D M y k N M xy xy xy Internal forces caused by moisture: (3) Nx m Qij Ny N n 1 xy x y n xy W z n z n 1 , (4) n i,j = 1,2,6. Internal moments caused by moisture: M x m 1 Qij M y M n 1 2 xy x y n xy 2 2 W z n z n 1 n (5) Formulae used for construction of matrixes A, B, D : 1 (6) A A1 A1BD BA1B BA1 1 B A B ( D ) 1 D D BA1B , where (7) (8) - the member „ij” of an axial strength matrix for the whole element: m Aij (Qij ) n ( z n z n 1 ) , (9) n 1 (here and hereafter i,j=1,2,6) - the member „ij” of interacting strength matrix for the whole element: 1 m 2 2 Bij (Qij ) n ( z n z n 1 ) 2 n 1 (10) - the member „ij” of bending strength matrix for the whole element: 1 m 3 3 Dij (Qij ) n ( z n z n 1 ) . 3 n 1 (11) Fig. 1. Calculable elements of the anticlastic sheet: a.) before moisture changes; b.) after moisture changes. ~ ~ ~ kx Nx M x ~ ~ ~ ~ ~ . k y B N y D M y ~ ~ k~ N M xy xy xy (19) The reduced strength matrix of nth layer in the direction of main axes: (12) Qij n [T 1 ]n [Qij ]n [T ]n , where - the reduced strength matrix in the directions of local main axes of nth layer: Internal forces caused by moisture: ~ x Nx ~ ~ m N y Qij y W z n z n 1 ~ n 1 n N xy xy (20) Q11 Q12 0 [Qij ]nˆ Q12 Q22 0 , 0 0 Q66 n or using characteristics: (13) technical E1 1 12 21 21E1 [Qij ]nˆ 1 21 12 0 12 E2 1 12 21 E2 1 21 12 0 deformative 0 0 G12 n n Internal moments caused by moisture: ~ M x ~ m 1 M y Qij ~ n 1 2 M xy x y n xy ~ 2 2 W z n z n 1 n (21) (14) - transformation matrixes: cos [T 1 ]n sin sin cos cos sin cos sin cos [T ]n sin sin cos cos sin cos sin 2 sin cos 2 sin cos (cos 2 sin 2 ) n 2 sin cos 2 sin cos (cos 2 sin 2 ) n (15) (16) To calculate the longitudinal deformations n of strengthened sheet, which occur due ~ to the moisture changes W W W established in the first stage, in the second stage theoretically is inspected the strengthened sheet without any beginning curvature subjected to moisture changes (fig.2). Longitudinal deformations ~n , caused by ~ moisture changes W : ~ kx ~x ~x 0 ~ , where (17) ~ ~0 y y z n k y ~ ~ 0 k~ xy xy n xy - middle plane deformations of the layered element: ~ ~ ~x 0 Nx M x ~~ ~ ~ ~0 (18) y A N y B M y ~ ~ 0 ~ N M xy xy xy - middle plane curvature of the layered element: Fig.2. Calculable element strengthened with reinforced plastic sheet: a.) before moisture changes; b.) after moisture changes. Matrixes A’, B’, D’, Qij n are established analogically like the relevancies (6) – (16), but the index „ n ” has to be replaced with index „ n ”. In the third stage the resultant longitudinal deformations n of anticlastic element, which has been subjected to the moisture action and changed moisture content by W are calculated using relevance: n 1 n ~n 1 (22) To define the bending radii on the top and bottom planes of the sheet, an equation system (23) is constructed basing on the relationship of right-angled triangle between the angle and the sides, from which the bending radius Rx Zn 1 (24) of the bottom plane is figured out (see fig.3). The difference between the bending radii R x Zn 1 and Rx of the sheet characterizes Zn the strengthening influence at definite moisture changes. Analogical relevancies are used to calculate the bending radius . Ry Zn 1 h tg x lx Zn 1 lx Z 1 Rx Zn 1 (23) tg x b lx Zn 1 2 b h ( l x Zn 1 ) 2 , where (24) R x Zn 1 l x Zn 1 l x Z 1 l x Zn x Zn b 2 (25) Fig.3. Calculation scheme of bending radius of the strengthened element in xz plane. 3. EXAMPLE In operating time under variable moisture conditions the composite timber element is subjected to undesirable changes of shape, the prevention of which by applying a glass fibre sheet is analytically approbated. Cases of orthotropic composite element with unsymmetrical structure consisting of five glued together timber layers are considered. The longitudinal fibers of the layer are turned at 90 angles towards the longitudinal fibers of adjacent layers (90˚/0˚/90˚/0˚/90˚). The layer thicknesses are t1 t2 t3 t4 1.6mm , t5 1.7mm . Moisture change W 7% is the final and initial moisture difference of the timber layer, for example, for moisture changes in the timber within the limits of 10% to 17% if relative humidity of the air changes from 53 to 82% with the air temperature of 20C (see [6] table 3-4). Moisture expansion factors of layers are found in [7]. Glass fibre sheet with in two directions oriented fibres, with epoxy binder is used as the strengthening (henceforth GFRP). Characteristic values of the GFRP strengthening rigidity are found in [8], see table 1. Cases of strengthening thickness 0.025, 0.050, 0.250, 0.640 and 1.77 mm have been analytically considered. Timber GFRP layer E1 [MPa] 10000 42000 E2 [MPa] 400 42000 G12 [MPa] 500 15555 12 0.50 0.35 21 0.02 0.35 1 0 0 2 0.0021 0 12 0.0010 0 Table 1. Deformative characteristics of layer properties. Characteristic Index 1 in the table 1 indicates the direction of the property parallely to the direction of fibres, index 2 indicates the property transversly to the fibers. For the Poissons ratio the first index indicates the direction of load, the other the direction of transverse deformations. Figure 4 shows the bending radii values depending on the changes of the moisture when the moisture in the composite material decreases from 17% to 10%. The 40000 Rx, Ry [cm] 20000 0 0 1 2 3 4 5 6 W [%] 7 -20000 -40000 tGFRP=0; Rx0 -60000 tGFRP=0.025mm; Rx tGFRP=0.05mm; Rx tGFRP=0.25mm; Rx -80000 tGFRP=0.64mm; Rx tGFRP=1.77mm; Rx -100000 tGFRP=1.77mm; Ry tGFRP=0.64mm; Ry -120000 tGFRP=0.25mm; Ry tGFRP=0.05mm; Ry -140000 tGFRP=0.025mm; Ry tGFRP=0; Ry0 -160000 Fig. 4. Changes of strengthened layered anticlastic composite material sheet bending radii changes depending on the changes of material moisture. bending radii „ Rx 0 ( W ) ” and „ Ry 0 ( W ) ” of the unstrengthened sheet element decreases most of all, if the moisture difference increases. The remaining curves show the changes of bending radii for the sheets strengthened with different thickness of reinforced plastic if the moisture difference decreases. If the sheet is strengthened with 1.770 mm thick strengthening sheets (ratio of strengthening area to all strengthened composite material area =0.302%), then the change of bending radius of the element in the direction of x axis is 5%, but in that of y axis - 1.2% (see table 2). Therefore, it may be presumed that in this case the invariability of shape of the element at moisture changes W 7% has been provided with the precision of admissible engineering calculations. If thickness of the element is 0.640 mm ( = 0.135%), then changes of bending radius of the element in the direction of x axis is 5%, but in that of y axis 20.2% here only invariability of bending radius in the direction of x axis is provided. tGFRP Rx , [%] Ry , [%] [mm] 0.000 0.000 0.025 0.006 218.4 639.8 0.050 0.012 105.0 323.5 0.250 0.058 16.8 61.3 0.640 0.135 5.0 20.2 1.770 0.302 1.2 5.0 Table 2. Changes of bending radii depending on the strengthening thickness if material moisture changes by 7% for the timber composite element strengthened from the both sides. - ratio of strengthening area to all strengthened composite material area; tGFRP – thickness of the strengthening layer on the one side of the sheet. In other cases the strengthening thickness is chosen too thin, and invariability of the shape is not provided because changes of the bending radii exceed 5%. 4. CONCLUSIONS Calculation methods for determination of bending radii of initially anticlastic layered sheets under variable moisture conditions has been developed on condition that reinforced plastic strengthening has been used for preservation of its original shape. Influence of the thickness of reinforced strengthening layers on changes of bending radii of initially anticlastic composite material sheet due to moisture action has been defined. An opportunity to provide the original shape of anticlastic timber composite material sheets by using of reinforced glass plastic strengthening under variable moisture conditions and not exceeding the difference of 5% has been demonstrated. This work has been partly supported by the European Social Fund within the National Programme “Support for the carrying out doctoral study programm’s and postdoctoral researches” project “Support for the development of doctoral studies at Riga Technical University”. 5. REFERENCES 1. Skudra A.M and Skudra A.A. Introduction in the laminated material and construction mechanics. Riga Technical University 2002, Printed in Latvian 2. Ashton I.E., Halphin I.C., Petit P.H. Primer on composite materials analysis. Stamford, Technomik Publ. Co., 1969, 134 3. Tsai S.W. and Pegano N.I. Invariant properties of composite materials. Stamford, Technomic Publ. Co., 1968 4. Reissner E. and Stavsky I. Bending and stretching of certain types of heterogenous aelotropic elastic plates. Trans. ASME. Ser. E, 1961, 28, N3, 402-408 5. Rocens K.A. and Steinerts K. Estimation of the compliance and stiffness of unbalanced monoclinic compositions. Polymer mechanics, 1976, 6, 1030-1035. Printed in Russian 6. Wood handbook. Wood as engineering material. Forest Products Laboratory USDA Forest Service, Madison, Wisconsin 1999 7. Structural Glued Laminated Timber. Load and resistance factor design. Manual for engineered wood construction. APA The Engineered Wood Association 1996. http://www.awc.org/pdf/ LRFD_Glulam.pdf, 62-63, Last visited in 2006.03.03, 8. Kelly A., Cahn R.W., Bever M.B.. Concise encyclopaedia of composite materials. Revised edition. Elsevier Science 1995 6. CORRESPONDING AUTHOR M.sc. Andris Baikovs Riga Technical University Address: Azenes street 16, LV 1048 Riga, Latvia Phone: +371 9832031, E-mail: abpasts@inbox.lv