Depth profile of UV-induced wood surface degradation V Jirous-Rajkovic,1 H Turkulin 1 and E R Miller 2 1 Faculty of Forestry, University of Zagreb, Svetosimunska 25, 10 000 Zagreb, Croatia 2 Miller Associates Ltd, 22 Hamilton Close, Bricket Wood, St Albans, AL2 3NA, UK Tel: *+385 1 235 2485 Fax: +*385 1 235 2531 Email:jirous@sumfak.hr Summaries The depth profile of weathering effects on wood was studied after the laboratory ultraviolet exposure of fir-wood. The ‘thin strip’ method (ie the measurement of changes in tensile properties of microtomed wood sections) was modified in terms of exposure of batches of strips packed in bundles and exposed in a QUV apparatus. The bundles of strips were exposed untreated, covered with surface strips that had been impregnated with chromium trioxide or Fe(III) nitrate, or protected with free films of clear stain with photostabilisers and without photostabilisers. It has been shown that ultraviolet (UV) light penetrates the wood surface to a depth greater than 70m, resulting in changes in the tensile strength of the strips to a depth of 70 to 140m. Strength changes in lower levels (down to 280m from the surface) could not be clearly attributed to a predominant effect of UV light, and were probably controlled by hydrolytic processes. 100 hours of exposure enabled the effectiveness of several treatments to be established. The clear stain, enriched with a UV absorber and a HALS compound type, was shown to offer the best protection. Impregnation with aqueous solutions of chromium (VI) trioxide and Fe(III) nitrate proved ineffective in photostabilising the wood surface. Keywords: clear wood stain, photostabilisers, thin strip method, UV exposure, wood surface degradation Introduction A long and functional service life of timber (wood building) components that have been designed for exterior applications may be ensured only by means of adequate protection against weathering agencies, particularly sunlight and water. Different finishes give varying degrees of protection from weather. Generally, the greater the pigment concentration (that is, the greater the opacity), the greater is the protective role of the coating.1 Clear coating systems have become popular due to their ability to enhance the aesthetic properties of the wood. However, unlike opaque paints, they are unable to provide protection from the ultraviolet 1 (UV) component of sunlight that penetrates through the coating to the wood surface, resulting in photodegradation and eventually delamination of the coating.2 Besides the UV portion of the solar spectrum, its violet/blue region significantly contributes to the degradation of wood.3 This means that two competitive demands are made on the optical characteristics of clear coatings because these finishing materials exhibit high levels of transmittance in the visible part of the spectrum in order to sustain the natural appearance of wood. This is the main reason for certain reservations about the efficacy of the transparent finishes in the outdoor applications, unless a greater degree of photochemical stability is imparted to the wood substrate. During the last two decades numerous research studies have been focused on the improvement of the photostability of wood. There is some evidence that treatment of wood with chromium salts and iron salts are effective in protecting wood against weathering.4–8 Unfortunately, the majority of these treatments alter the natural colour of wood. Penetrating treatments based on poly(ethylene glycol) and other organic compounds have been found to improve the colour stability of irradiated wood.9 Organic UV absorbers of the benzophenone type have also been shown to have a photostabilising effect on wood, especially when they are chemically bound to the wood substrate.10 The problem with UV absorbers is that their efficacy diminishes with time. Moreover, the level of their protection depends on the concentration in the finished formulation and on the film thickness, thus rendering them unsuitable for very thin clear coatings. Considerable effort has been given to extending the useful life of clear coatings on wood by the addition of organic UV absorbers and HALS compounds (hindered amine light stabilisers).11–14 Some success has been recorded. The aim of this work was to investigate the effectiveness of chemical treatments and clear wood coatings in preventing wood deterioration during weathering. This was assessed by monitoring the changes in the loss of zero-span tensile strength of treated thin wood strips. Changes in the tensile strength of thin wood strips have been used previously to assess the quantitative physical deterioration of untreated wood during artificial weathering.15–22 The principle of the method is based on the fact that chemical photodegradation (initially delignification, and eventually cellulose degradation) is rapidly reflected in changes of longitudinal tensile properties of wood. These changes may be precisely recorded if 50 to 80µm thin microtomed strips, representing the affected wood surface layer, are exposed to weathering and withdrawn at intervals for tensile testing. The rates of strength loss with time 2 of exposure may be calculated to yield various parameters for the interpretation of photodegradation phenomena.23 This technique has been used by Evans and Schmalzl7 to assess the behaviour of treated wood during weathering, and by Kiguchi et al24 to assess whether grafting of UV absorbers to wood is effective in increasing the photostability of wood. The work presented here utilises for the first time multiple-strip exposure. This is an attempt to use a set of strips, packed and exposed in a bundle, for recording a depth profile of surface degradation induced by weathering. Experimental Materials Fir wood (Abies alba Mill.) was used in this work. The average density at 12% MC was 0.394g/cm3. The average growth ring width was 4.02mm with a latewood proportion of 25.8%. Wood blocks were microtomed in their tangential planes to give strips of wholly earlywood, known to be most sensitive to ultraviolet degradation. Turkulin22 has shown that earlywood possesses a lower initial strength than latewood, and also degrades at a faster rate. Using earlywood strips enabled the duration of the trials to be significantly shortened due to the faster degradation rates. Preparation of thin strips Material was selected to be straight-grained and free of all visible defects, and was converted into blocks 120mm (longitudinal) x 10mm (tangential) x 35mm (radial) in size. The blocks were smooth-planed. Tangential strips of earlywood approximately 70m thickness were cut from the tangential face of each block using a sliding microtome, after the wood had been vacuum-impregnated with distilled water. The clearance angle of the knife was 16 and the draw angle was 22. A mixture of 10% ethanol in distilled water was used to lubricate the surface of the block during cutting. The choice of position within a growth ring from which the characteristic earlywood strips are to be taken is very important in the preparation of tangential strips.22,25 In order to minimise variations in density in the earlywood strips, samples from the earlywood/latewood transition zone and from the zones at the borders of the ring were rejected. The earlywood strips were taken from the zone with a radial position of approximately 10 to 40% in the ring width. Strips were allowed to dry naturally overnight, stretched on polyethylene sheets, and were then checked for uniformity of thickness using a Mercer electronic thickness gauge which gave an accuracy 0.1m. The strips were pulled under the spherical gauge tip so that 3 the thickness was measured along the entire strip length. Any strip yielding a value outside the range of 68 to 74m was rejected. The values measured on five points of every tenth strip were recorded, and the average thickness of 70.44m and standard deviation =1.53 were calculated. Tensile strength measurements Tensile tests were carried out using a Pulmac short-span tensile testing unit (Pulmac Instruments International, USA)In zero-span tests, the jaws that clamp the specimen are initially set in contact, and the test is essentially a measurement of the tensile strength of the cellulose fibrils. This testing unit operates pneumatically using compressed air to provide the load and the clamping pressure. The failure load in Newtons is calculated from the pressure required to produce failure and from the known machine constant. In order to establish the variability of testing results, a group of 20 strips was randomly selected from the experimental material and tested in tension. This was designed to give the initial breaking load value. The usual coefficient of variance obtained on radial strips ranged between 8 and 14%.19 However, the variability of initial breaking loads of tangential, pure earlywood strips was much greater, regardless of the narrow thickness range of specimens. In order to avoid the effect of such variations on subsequent results, it proved necessary to measure the strength of end-portions of individual earlywood strips. All the strips were then grouped according to these initial breaking load values. The additional time that is consumed in the selection of the strips is obviously a shortcoming of the method. However, the reliability of the results increased in such a way that later proved advantageous. The conversion of ultimate breaking load to breaking stress is difficult for several reasons. Firstly, the load-bearing area of the cell walls of various thicknesses and the proportion of half-split cells on strip surfaces may differ significantly between strips of the same macroscopic cross-sectional dimensions. Secondly, the loss of wood substance during weathering causes thinning of the cell walls23 and irregular contractions in the strip crosssection. The authors, therefore, decided to express the tensile properties of strips in terms of ultimate break load and its proportional retention during exposure (%). Materials and suppliers Chemical treatments Aqueous solutions of chromium trioxide (CrO3) and Fe(III) nitrate (Fe (NO3) 3 x 9H2O were prepared to give a solution with 2.5% metal ion concentration. A solution of chromium trioxide was prepared by dissolving 26.3g of CrO3 in 500cm3 of distilled water. A solution of Fe(III) nitrate was prepared by dissolving 94g of Fe (NO3) 3 x 9H2O in 500cm3 of distilled 4 water. These agents were applied to the specimens by immersion of thin strips into their respective solutions for ten seconds. A brush was used to remove excess surface liquid. Chemical uptake was determined by weighing each batch of five strips before treatment and after treatment. The treated strips were placed in a conditioning room at 20 1 and 60 5% relative humidity for seven days. Subsequently, the strength tests were carried out using the Pulmac tester. Preparation of free films of coatings Two variants of a medium-build water-borne exterior wood transparent stain (Ecol DS, by Color Medvode, Slovenia) were used in the investigation. The binder of the stain was a modified acrylic co-polymer emulsion with a 45% solid content. The binder was combined with the polyurethane dispersion in order to improve the surface resistance and to reduce the effect of blocking. The coating was essentially a high-quality commercial product for exterior wood. The first type was a stain without photostabiliser (mark L), and the second type (mark F2L) was the same stain enriched with 1% of the Tinuvin 1130 UV absorber and 1% of the HALS Tinuvin 292 (weight proportions in respect to the final formulation). The photo-protective chemicals are commercially-available products from CIBA Specialities Ltd. The stains were spread over a firm, flat, smooth polyethylene plate and were left to dry in room conditions for 24 hours. Dry films of uniform thickness of approximately 100µm were peeled off the plates and stored in the dark before further handling. Composing the bundles of thin strips The strips were laid one over another to form packs of three or four strips (total pack thickness amounted to 200to 280µm). Each strip in the bundle was labelled and its initial strength was recorded. Strips were exposed in metal frames for a standard exposure in a QUV weathering machine, tightly packed between backing plates and front covers. Strips were backed with PE sheets laid over aluminium plates. Front covers were made of opaque, 0.6mm-thick thermostable PVC plastic sheets with rectangular openings at regular distances along the length of each pack of strips (see Figure 1). This procedure was intended to enable sampling of those portions of each strip bundle that were exposed to light, heat and condensation, and of those portions that were exposed under the same conditions, but were masked from the access of UV light. Two sets of three strip packs were assembled for each treatment, one set for 100 hours of artificial weathering and another set for 500 hours of exposure (see Table 1). 5 Artificial weathering Exposure of testing materials was performed in a QUV artificial weathering tester with Solar Eye Irradiance Control (The Q-Panel Company, Clevelend Ohio, 44145 U.S.A.). Eight fluorescent lamps served as the source of ultraviolet radiation with little output in the visible region. In these investigations, the lamps used were Type 340 A, having a spectral output between 300 and 400nm with a peak intensity at 340nm. The Solar Eye system of continuous irradiance controll of the QUV cabinet maintained the recommended irradiation dose of 0.77 W/m2 /nm at black panel temperature of 60 °C. The 24 hours of exposure consisted of two periods of eight-hour intervals of UV radiation, followed by four hours of condensation. During UV radiation, the conditions within the chamber were 30 + 5% relative humidity and 60 +2°C. During the condensation cycle the lamps go off. The temperature drops to 50°C and the relative humidity increases to >90%. This cycle causes intensive condensation on the surfaces of specimens. Duration of exposure, as mentioned later in this paper, encompasses the duration of complete cycles. Figure 1: Assembly of the packs of thin wood strips for exposure. Bundles of strips were tightly packed between backing plates and covered with small frames for localised irradiation of specimens. Cutting of strips (or preparing the test specimens) After weathering, the bundles of thin strips were removed from the frames. Twelve test specimens were cut from irradiated parts of the strip and three test specimens were cut from masked parts of the strip (see Figure 2). Figure 2: Scheme of the sampling of zero-span tensile specimen from 120mm-long thin wood strips. Results and Discussion Figure 3 presents the breaking load values for thin wood strips after 100 hours and 500 hours of artificial UV exposure respectively. The depth profile of deterioration can be seen from the strength values for particular positions of strips in the pack (strip no 1 at the surface, no 4 at the bottom). Each point in a diagram represents an average of 36 readings for exposed portions of the strips and of nine readings for masked (covered) portions. 100 hours of exposure did not show clear evidence that light had affected the strength properties of the fourth strip in each pack. However, after 500 hours of exposure, all of the specimens exhibited a drop in initial strength of the lowermost strips. 6 Such units could indicate that in moist conditions the UV light is able to initiate reactions at greater depths than 200µm under the wood surface. On the other hand, it is unlikely that the fourth strip may have been influenced by light. This finding is supported by other researchers who have recorded a depth of light penetration below 200m.26,27 The strength reductions of covered portions of these lowest strips (diagrams in the right column) were nearly identical to those of samples in the exposed portions (left column). Because the colour of the masked portions was not significantly altered, it seems more probable that the strength reduction in the fourth strips was caused by hydrolytic reactions at elevated temperatures. This is in accordance with the findings of Banks and Evans16 who measured a 20% tensile strength loss in pine strips and lime strips after five days of exposure in the dark, immersed in water at 50 to 65C. These hydrolytic processes acted more intensively on wood that was impregnated with Fe(III) nitrate than in other cases (see Figure 3c). The third strips in the packs also failed to show noticeable differences between masked regions and directly UV-exposed portions. Reductions in tensile strength were more obvious in the third layer (ie at a depth of 140 to 200µm) than in the fourth layer. However, these changes were not consistent for all treatments and cannot be attributed to the dominant action of light. Only the second layer of strips (70 to 140m from the surface of wood) exhibited marked differences in strength of masked and exposed portions. This shows that UV light directly influences the photochemical reactions at depths that are greater than 70µm, previously believed to be the limit of UV light penetration into the wood surface.28 The first exposed strips markedly lost their strength after 100 hours, whether in direct exposure or behind a film of transparent stain (see Figure 3d). The actual depth of UV light penetration was not measured directly; it is estimated that direct UV penetration amounts to 70 μm26. However, some other results indicate that the depth of light-induced photooxidative reactions stretches deeper than 200 μm. The interest of this research was the record of the depth of light-induced changes in wood surface. The character of light spectrum at certain penetration depths, as well as the intensities of irradiation and changes in various wood species, will be the object of further investigations. The absence of changes (see Figure 3e) shows that the incorporation of a UV absorber (UVA) and HALS into the stain formulation significantly blocked reactions with light, even after 500 hours. 7 The effect of a chemical treatment on the tensile strength of thin strips initially and during UV exposure is presented in Table 2. Both treatments reduced the initial strength of strips, but to a significantly lesser extent than has previously been reported.7 The strength of treated strips during exposure changed at very similar rates to those of the untreated strips. This would suggest that both chromium salt and Fe(III) ion treatments are not distinctively effective in their light protection of wood pulp cellulose. Their efficiency in lignin protection in early stages of photodegradation could be eventually checked by parallel zero and 10mm-span tensile testing.20,21 Brent et al.29 recorded unexpected changes in carbonyl bands of FTIR spectra at the beginning of UV exposures, and postulated that the initial degradation may not be dominated by a single process, but that competing mechanisms are involved. Turkulin and Sell30 also showed that the increase in mechanical integrity of surface at the beginning of exposures may explain the initial increase in stability. Further investigations should focus on the character of light spectrum at certain depths from the surface and consequent chemical changes, particularly in initial weathering stages. Figure 3: Breaking load values for strips exposed in packs during 100 and 500 hours of UV radiation. Strength changes for directly exposed portions of strips (left diagrams) and masked portions (right) are presented for each treatment. 1 to 4 are positions of strips in a pack, number 1 being a surface strip. Conclusions The application of the thin strip technique to packs of 70m-thick microtomed wood strips has enabled the depth profile of UV-induced changes during artificial weathering to be analysed. Strips wholly from earlywood reacted readily to light exposure and showed very sensitively the effects of photodegradation. Such samples require additional care on the part of the operator during testing. It has been shown that UV light penetrated wood surfaces deeper than 70µm, causing distinctive changes in the tensile strength of strips at the depth of 70 to 140m. Strength changes in the lower levels (down to 280m from the surface) could not be clearly attributed to the predominant effect of UV light, and were probably controlled by hydrolytic processes. Impregnation with weak aqueous solutions of chromium trioxide and Fe(III) nitrate proved ineffective in photostabilising the wood surface, in much the same way as the film of clear stain offered no protection from UV light. The addition of UV absorber and HALS compound 8 of Tinuvin type to a clear stain film effectively protected wood from photodegradation during 500 hours of UV radiation. References 1. Feist W C, Role of pigment concentration in the weathering of semi-transparent stains’, Forest Prod J, 38, (2), 41–44, 1988 2. MacLeod I T, A D Scully, K P Ghiggino, P J A Ritchie, O M Paravagna and B Leary, ‘Photodegradation at the wood-clearcoat interface’, Wood Sci Technol, 29, (3), 183–9, 1995 3. Derbyshire H and E R Miller,The photodegradation of wood during irradiation. Part I: Effects on structural integrity of thin wood strips’, Holz als Roh-und Werkstoff, 39, 341–50, 1981 4. 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