1 VETERINARY INSPECTION OF FRESH EGGS, EGG PRODUCTS AND HONEY EGGS REGULATION (EC) No 853/2004 OF THE EUROPEAN PARLAIMENT AND OF THE COUNCIL of 29 April 2004 Laying down specific hygiene rules for food of animal origin TERMS Food of animal origin means food of animal origin, including honey and blood, live bivalve molluscs, live echinoderms, live tunicates, and live marine gastropods intended for human consumption, and other animals destined to be prepared with a view to being supplied live to the final consumer. Eggs means egg in shell (other than broken, incubated or cooked eggs) that are produced by farmed birds and are fit for direct human consumption or for the preparation of egg products. Liquid egg means unprocessed egg contents after removal of the shell. Cracked eggs means eggs with damaged shell and intact membranes. Packing centre means an establishment where eggs are graded by quality and weight. Egg products means processed products resulting from the processing of eggs, or various components or mixture of eggs, or from the further processing of such processed products. 2 EGGS 1. At the producer’s premises, and until sale to the consumer, eggs must be kept clean, dry, free of extraneous odour, effectively protected from shocks and out of direct sunshine. 2. Eggs must be stored and transported at a temperature, preferably constant, that is best suited to assure optimal conservation of their hygiene properties. 3. Eggs must be delieverd to the consumer within a maximum time limit of 21 days of laying. EGG PRODUCTS I. REQUIREMENTS FOR ESTABLISHMENTS Food business operators must ensure that establishments for the manufacture of egg products are constructed, laid out and equipped so as to ensure separation of the following operations: 1. washing, drying and disinfecting dirty eggs, where carried out 2. breaking eggs, collecting their contents and removing parts of shells and membranes, and 3. operations other than those referred to in points 1 and 2. II. RAW MATERIALS FOR THE MANUFACTURE OF EGG PRODUCTS Food business operators must ensure that raw materials used to manufacture egg products comply with the following requirements. 1. The shells of eggs used in the manufacture of egg products must be fully developed and contain no breaks. However, cracked eggs may be used for the manufacture of egg products if the establishment of production or a packing centre delivers them directly to a processing establishment, where they must be broken as soon as possible. 2. Liquid egg obtained in an establishment approved for that purpose may be used as raw material. Liquid egg must be obtained in accordance with the requirements of points 1,2,3,4 and 7 of Part III. 3 COMMISSION REGULATION (EC) No 2073/2005 Of 15 November 2005 On microbiological criteria for foodstuffs 1.14. Egg products, salmonella, excluding products where the manufacturing process or the composition of products will eliminate the salmonella risk. n = 5, c = 0, m and M: absence in 25 g (for products placed to the market during their shelf-life) 1.15. Ready-to-eat foods containing raw egg, salmonella, excluding products where the manufacturing process or the composition of the product will eliminate the salmonella risk. N = 5, c = 0, m and M: absence in 25 g or ml (for products placed to the market during their shelf-life) 2.3.1. Egg products, enterobacteriaceae N = 5, c = 2, m = 10 cfu/g or ml, M = 100 cfu/g or ml, the criterion applied at the end of the manufactureing process, In case of unsatisfactory result, checks on the efficiency of the heat treatment and prevention of recontamination. This is coupled with the program on the control of salmonella: REGULATION (EC) No 2160/2003 OF THE EUROPEAN PARLAIMENT AND OF THE COUNCIL of 17 November 2003, on the control of salmonella and other specified food-borne agents All salmonella serotypes with public health significance in laying hens of rearing flocks (sampling in day-old chicks and pullets 2 weeks before moving to laying phase or laying unit) and laying flocks (sampling at every 15 weeks during the laying phase), at stage of primary production. 4 EGG IN GENERAL Formation-developing of egg The yolk of the egg is the matured ovum that is formed in the left ovary of the poultry. When the ovum reaches the appropriate size, it is released from the follicle and is fallen into the funnel shaped diverticulum of the oviduct. The ovulation is 30-60 minutes after the laying of the previous one. The ovum is surrounded by the vitelline membrane. The ovum advances rotating in the lumen of oviduct. While advancing, from the secretum of closely located glands, the inner tenuous, the middle dense and the outer tenuous albumen layers and the chalaza that are between the middle layer and inner shell membrane are formed. In the isthmus and in the next part of oviduct, the double shell membrane and the calcareous shell are formed, respectively. The latter will be covered by the cuticle just before laying. The double shell membrane is separated at the blunted end of the egg after laying). Physico-chemical properties of egg The chemical composition of egg Water Egg protein Fat Carbohydrate Ash Whole egg 73. 6 12.8 11.8 1.0 0.8 Albumen 87.9 10.6 0.9 0.6 Yolk of egg 48. 7 16.6 32.6 1.0 1.0 The yolk contains significant quantities of vitamin A, pigment (carotinoids) and lecithin (12%). 5 UGF-s (unidentified growth factors) (Zoo-animals) The egg contains a significant quantity of enzymes (trypsine, erepsine, lipase). Their quantity however, is increased significantly at the beginning of development of the embryo. Special importance has the lisosyme located in the albumen layer. It inhibits the development of bacteria that penetrate through the pores into the egg. The inhibitory action of lisosyme is inactivated by the yolk (in eggs, in which the yolk and albumen is mixed together, bacteria can proliferate well). Albumen layers of egg precipitate at 57-60 C while the yolk at 6570 C. The pH of albumen layers of fresh egg is 7.6. Releasing the high carbon dioxide content in contact with air, the pH of egg is elevated up to 9.4-9.6. Thus, this is not the result of bacterial processes! The pH of the yolk is 6.0 in fresh egg. Elevated yolk pH indicates rotting. 6 DISORDERS OF THE FRESH EGG Disorders due to abnormal development of egg and to external factors The disorders of the fresh egg are present already at the moment of laying. Though, these eggs are fit for human consumption but are excluded from distribution. The disorders of the shell are hollows, protrusions, disjunctions up to distorted forms. The “candle-broken” egg is formed during the development of the egg. Upon a mechanical effect, the developing egg is ruptured, later further calciferous layers will cover this injury. The disorder can be detected only by translumination. The calcification of the shell is often disturbed due to the illness of the oviduct or systemic disorder. It is not a disorder but severe hygienic insufficiency if the shell of egg is contaminated with faeces or blood. Disorders of the yolk are the complete absence of yolk, the presence of two or more yolks, the ovum may be separated in different measure. Sometimes spots can be seen on the vitelline that mostly is derived from water closed under the vitelline membrane during development. Sometimes, for unexplained reason, the yolk is greenish and is called: grass egg. On the surface of yolk often red spots can be observed deriving mainly from the oviduct. This is the blood spotted egg. The meat spots are lighter in colour and are related to tissue fragments derived from the oviduct and this is qualified similarly to the blood spotted egg. Certain parasites may be found in the egg. Though, they are not harmful but degustating. 7 Disorders developing during storage The vitelline membrane is thinning and might be ruptured during storage. The result is the egg with mixtured yolk and albumen that is not suitable for consumption. The dense part of albumen is diluted and after a certain time only thin albumen is present (sticked yolkegg). The water loss is gradually developing through the pores leading to the enlargement of air space. This process, at 37 C and 50 % relative humidity can reach the “air-dry” condition. An intermediate state of the process is the swimming egg. During storage, enzymes generate H2S, NH3 and volatile fatty acids. The changes of pH were discussed earlier. The egg is frozen at - 0.5 C and it becomes unsuitable for further storage. Avoid the big differences in temperature during storage, because the egg is “sweated," promoting the proliferation of bacteria. Sometimes the egg is spoiled during storage. The green rotting (in basic medium) is caused by Pseudomonas species that are penetrated into the egg from faeces. They cause also red rotting (in acidic medium). The yolk becomes black and hard (black rotting), the albumen is evil-smelling upon the effect of Proteus spp. (e.g. vulgaris). Yeasts can also penetrate into the egg during storage. In the fertilised egg, the germ may start developing at low storage temperature of 37-38 C. Under this condition after a certain time the embryo dies and the blood-ring egg develop that is unsuitable for human consumption. 8 The examination of the egg (BATCH examination) Methods: Translumination Observation Breaking up (Each 10th of sample is broken up) Most of the disorders of eggs can be seen only if the egg is candled (transluminated). This can be carried out individually or in industrial scale. In the individual procedure, the egg is kept between the thumb and forefinger of left hand in horizontal position and is transluminated by light coming from a light source having slit. During transluminating, the egg is turned around its horizontal and vertical axises. In the industry, the transluminator is built in a defined point of the belt-conveyor of classification. Approximately 100 eggs are examined simultaneously and the work requires to have good experience. Under normal conditions, the yolk and albumen parts are closely homogenous materials, the yolk might be slightly darker. The air space has a size described in the Standard. The inside of the egg can also be examined after breaking it. By opening the egg, it is possible to observe its organoleptic condition, the arrangement of parts of yolk and albumen and determine the so called indices. Rotting can be identified by translumination while bacterial examination can be carried out only after breaking the egg. In case of abnormality, the further inspection is individual. Rotting is caused by micrococci, coliforms, aerobe sporular bacteria, Clostridia and Flavobacteria. The spoilage of egg stored in storage houses often is induced by moulds (penicillium, cladosporium, mucor and aspergillus species). 9 The egg of the hen may be infected with salmonella. The widespread infection of our poultry stocks is well known and it is maintained by the feed. Though, the juice-egg can be prepared in a special way to avoid the contamination of the shell by faeces, yet the contamination with some salmonellas may occur. Such a small number of microbes usually do not cause food intoxication because of the lisosyme content of the cuticle and albumen, furthermore the disinfection of the shell before breaking and the storage at an appropriate low temperature inhibit the proliferation of salmonellas. A completely different issue is the non-fresh egg removed by translumination on day 7 of hatching. It must not use for direct consumption only for the preparation of juice-egg. 10 Principles Of Judgement Of Eggs And Egg-Products Former judgements Egg Condemned for human consumption Infertile hen’s egg if it is withdrawn from the hatchery after the th 7 day of incubation. At withdrawal of hatched egg of other poultry-species disregarding the day of withdrawal. Broken and organoleptically disordered eggs, those that are mould-spotted, rotted or having mixed yolk and albumen, blood-ring, parasites or otherwise degusting. Eggs infected with pathogen bacteria or the number of facultative pathogen or saprophyte bacteria or the residue level is over the predetermined value laid down in regulations or contaminated with other foreign material. Approved for human consumption (after heat-treatment) If the egg or its shell is contaminated, ruptured or depressed, or having reduced, swimming, floating yolk, or blood spotted or meat spotted, or frozen. Egg product Condemned for human consumption If the egg-preparation is prepared from water-bird’s egg or it was treated with a prohibited compound (or it is added to the preparation). Principles At Trading With Egg Or Egg Products Prohibited to sell of hatched, broken, washed or dry-cleaned eggs in market place or at farm. Eggs originated from different poultry species must not be mixed during marketing. Disinfected and unwashed eggs must not be mixed or marketed as preserved egg. The fact of preservation must be labelled on the collective-package. Marketing non-hen’s egg, the name of the given species must be written in an attention drawing manner at place of selling. In case of duck or geese egg, the following massage board must be constructed and exhibited (it is written with letter size of at least 20 mm): ‘’The egg can be consumed only following 10 minutes of boiling or after well-baking’’