Acidithiobacillus caldus, Leptospirillum spp, Ferroplasma spp and Sulphobacillus spp. for use in cobalt and copper removal from water. N.P. Dlamini1,2, A. F. Mulaba – Bafubiandi,1 B.B. Mamba2 1Minerals Processing and Technology Research Group, Department of Extraction Metallurgy, Faculty of Engineering and the Built Environment, University of Johannesburg, PO Box 526, Wits 2050, South Africa. 2Department of Chemical Technology, Faculty of Science, University of Johannesburg, P.O Box 17011, Johannesburg 2028, South Africa Tel (011)5596215 Fax (011)5596194 *Email amulaba@uj.ac.za Abstract Bacteria from the genus Acidithiobacillus, Leptospirillum, Ferroplasma, Sulphobacillus and Bacillus are often associated with water remediation (Rzhepishevska, 2008). In the present study a consortium of Acidithiobacillus caldus, Leptospirillum spp., Ferroplasma spp and Sulphobacillus spp was cultured and used to remove copper and cobalt from aqueous solution. Acidithiobacillus caldus, Leptospirillum spp, Ferroplasma spp and Sulphobacillus spp reclaim both copper and cobalt from their sulphate synthetic solutions. The bacteria have successfully removed up to 54 % of copper from 0.07M and 39 % from 0.66M copper sulphate solutions. They also removed up to 23 % and 21 % of cobalt from 0.07M and 0.66M cobalt, respectively from cobalt sulphate solutions. Introduction Recent progress in the use of microorganisms for industrial applications promotes not only the bacterial leaching in mineral bearing ores but also the microbial treatment of metal contaminated water (Brierley, 1982). Water contamination is a very serious problem which is increasing in magnitude. For example, with respect to ground water contamination, about 10 % of the population in South Africa uses ground water for drinking and a large number of industries and agricultural systems depend on clean and safe groundwater supplies (Botha, 2006). Contamination of ground water can come from garbage dumps, industrial waste dumps, mine dumps, septic tanks and many more(Vullo et al, 2008). Considerable effort is being expended to remediate this problem. Contamination of groundwater resources by heavy metals in South Africa is also on the increase, because of the large and small scale mining activities taking place in the country.( Mail & Guardian online newspaper, SA may face watercontamination crisis Feb 03 2008 10:38) 1 Heavy metals which contaminate water bodies include copper, cobalt, iron, manganese, chromium, nickel, gold, lead and many other metals. Although most of these metals have vital human bodily functions, their ingestion in high quantities can result in serious health implications which may be fatal. It is therefore evident that concentrations of these metals in drinking water have to be closely monitored. Table 1 shows the allowable concentrations of copper and cobalt in drinking water according to the South African National Standards (SANS), 2006 Determinant Copper Cobalt unit µg µg Recommended limit < 500 < 1000 Table 1: showing the allowable concentrations of copper and cobalt in drinking water according to SANS (dwarf, 2005, Botha 2006) Most commonly reported mechanisms for metal removal from solution are adsorption (biosorption, chemisorption or specific adsorption) and precipitation in the form of hydroxides (Fe3+, Cr3+, and Al3+), carbonates (Fe2+, Mn2+) or sulphides (Pb2+, Co2+, Cd2+, Cu2+, Ni2+, Fe2+, Zn2+) (Bojinova et al., 2006). While these methods have been successful in removing metal species from water, the challenge for research is the use of novel techniques that are less costly, more efficient and environmentally friendly for example convectional methods can be used for high grade ores effectively while for low grade ores these methods can be expensive. With respect to the environment, the removal of metals from solutions emanating from metallurgical and mining operations would serve to protect ground and surface water, especially when taking into consideration repercussions from acid mine drainage. The use of microorganisms for the removal of metals from metallurgical aqueous solutions has to the best of our knowledge not been reported largely. Recently a report has been published where bacterial species such as Pseudonomonas species have demonstrated capacity to remove significant amounts of heavy metals by biosorption (Donalkova et al., 2005; Vullo et al., 2008), In the present study, copper and cobalt removal has been performed using micro-organisms to ascertain their metal removal efficiency. What is unique about the study is that the microorganisms will be utilised in removing metal species not just from water but also from aqueous metallurgical solutions and a real leached ore where the possibility of interference by other metal ions present in such solutions may be possible. In investigating the efficiency of the use of microorganisms for the removal of cobalt and copper from metallurgical solutions, the preliminary results to be presented in this study have emanated from the removal of these metals from synthetic aqueous sulphate solutions. EXPERIMENTAL Methods A mixed strain culture of bacteria was sourced from Mintek-Randburg, South Africa. The culture contained four types of bacterial strains namely Acidithiobcillus caldus, Leptospirillum spp, Ferroplasma spp and Sulphobacillus spp. This was then grown in a culture media known as Postgate’s medium C (Postgate, 1984). This medium contained in (g/L) 1.0 (NH4)2SO4, 0.1 KCl, 0.5 K2HPO4, 0.5 MgSO4, 8.5 elemental Sulphur, 7.5 FeSO4.7H2O. That is, 20ml of culture (mixed strain sample) was mixed 2 with 100ml of nutrient medium and thoroughly shaken to mix in a 1000ml volumetric flask as illustrated in figure 3 below. This was kept at constant stirring using a magnetic stirrer and the temperature was maintained at 36oC and the pH constantly monitored to be between 1.5 and 2.0. 20ml of the mixed strain bacteria were inoculated into Cobalt and Copper sulphate solutions and extraction was allowed to take place at 36oC. Analysis was done using the atomic absorption spectrophotometer (AAS) before and after removal. Identification and distribution Analysis The microorganisms were viewed under the fluorescent microscope to verify if the mixed strain culture really contained the microorganisms that were thought to be present. This was done by diluting the bacteria with nutrient medium (1: 90) and increasing the magnification of the microscope to view closely single bacterial cells.To observe their distribution and to note the most abundant species, the culture medium was diluted with the nutrient medium 5X (1ml bacteria: 20ml nutrient media), 10X (1ml bacteria: 40ml nutrient media) and 20X (1ml bacteria: 80ml nutrient media) for clarity under the microscope since it was dense i.e. the populations were high. Slurry Analysis The mixed strain also had slurry at the bottom of the culture flask. To ensure that the composition of the slurry did not alter the results, this was studied using the scanning electron microscope (SEM). The slurry was dried and then coated with gold before analysis. SEM images and composition of slurry were obtained. Copper and Cobalt removal Copper and cobalt sulphate solutions (0.07M, 0.33M and 0.66M) were prepared in the laboratory. The mixed strain bacteria (20 mL) were then inoculated into the prepared cobalt and copper sulphate solutions and the removal of the metals from solutions was allowed to take place at room temperature. Analysis of the solutions after Co(II) and Cu(II) removal was done using the Atomic Absorption Spectrophotometer after 1, 3,7 and 12 days respectively. RESULTS AND DISCUSSION Identification and distribution Analysis The fluorescence microscopy results could only identify four out of the five bacterial strains believed to be in the mixed culture and these are Acidithiobcillus caldus, Leptospirillum spp, Ferroplasma spp and Sulphobacillus spp as shown below. 3 IDENTIFIED SHAPE MICROORGANISM Sulphobacillus spp Leptospirillum spp Ferroplasma spp Acidithiobacillus caldus SIZE rod GRAM positive and GRAM negative Negative 0.3-0.8 µm wide and0.62.0 µm long spiral 0.3-0.5 µm Negative wide and 0.93.0 µm long pleomorphic Varying width Negative and 0.4-0.9 µm long rod extremely short Positive AUTOTROPHIC OR CHEMOLITROPHIC Strictly chemolithotrophic and stricly autotrophic. Strictly chemolithotrophic and strictly autotrophic. Strictly chemolithotrophic and strictly autotrophic. Partially chemolithotrophic Table 2: Characteristics of identified microorganisms Figure 1: Micrograph of the identified microorganisms (10X magnification;1cm=80 µm.) 4 Distribution Analysis Figure 2: Micrograph of the identified microorganisms (5X magnification; 1cm=200 µm.) This micrograph shows a 5X dilution i.e. the bacterial strains suspended in five times more of the required amount of nutrient medium. In this micrograph the bacteria are clumped together and it is not easy to identify the various strains present. The scale of this micrograph is 1:200µm. Figure 3: Figure 2: Micrograph of the identified microorganisms (10X magnification; 1cm=80 µm.) This micrograph shows a 10X dilution i.e. the bacterial strains suspended in ten times more of the required amount of nutrient medium. In this micrograph the bacteria are quite manageable with a few clusters though. The scale of this micrograph is1: 80 µm. 5 Figure 4: Micrograph of the identified microorganisms (20X magnification; 1cm=35 µm.) This micrograph shows a 20X dilution i.e. the bacterial strains suspended in twenty times more of the required amount of nutrient medium. In this micrograph the bacteria are perfectly spaced with none adhearing to the other to an extent that makes identification difficult. The scale of this micrograph is 1: 35µm. From the micrographs above it is evident that the most abundant of all four microbes is Ferroplasma spp which are mostly pleomorphic cells and Sulphobacillus spp which are rod shaped a few Leptospirillum spp and Acidithiobacillus caldus were also observed. Slurry analysis X 300 Magnification X2 300 Magnification Figure 5: SEM images of slurry The slurry SEM images show some crevices which probably are due to burrowing of the microorganisms. 6 Composition of slurry Figure 6: SEM result for slurry composition From the SEM analysis it appears that the slurry is made up of clayey material. This indicates the living milieu of the above bacterium. The EDX results indicate that A contained 68% silicon, 26 % aluminum 8% potassium and some traces of iron and magnesium, B on the other hand had 82 % silicon 9% aluminum and traces of Iron, magnesium and molybdenum. It did not contain any copper or cobalt thus is wouldn’t alter the concentrations thereof. Copper and cobalt removal Results The kinetics of Cu and Co removal is expressed in Figure 7 and Figure 8 below. Concentration (M) 0.07 0.33 0.66 % removal after 1 day Cu Co 18 16 20 13 16 11 % removal after 3 days Cu Co 34 21 30 18 32 18 % removal after 7 days Cu Co 54 23 43 21 38 21 % removal after 12 days Cu Co 54 23 44 20 39 22 Table 3: Percentage of Cu and Co removal As illustrated in Table 3 above, the table removal is highest with the low concentrated solutions for both copper and cobalt. This can be shown graphically as shown in the figures below. 7 Figure 7: Graph showing Cu % removal using mixed strains at room temperature Figure 8: Graph showing Co % removal using mixed strains at room temperature Kinetics Removal rate = ∆x ∆T = ∆% ∆days After day 1 for 0.07M Cu = 18% /day 8 Concentration (M) 0.07 0.33 0.66 Removal rate after 1 day Cu Co 18 16 20 13 16 11 Removal rate after 3 days Cu Co 8 2.5 5 2.5 16 3.5 Removal rate after 7 days Cu Co 5 2 3.25 0.75 2 0.75 Removal rate after 12 days Cu Co 0 0 0.2 -0.2 0.2 0.2 Table 4: removal rates of Cu and Co in %/day As presented in table 3, Cu removal is higher (54%) for lower concentrations (0.07M). Cobalt also shows higher removal (23 %) in the low concentration (0.07M). Cobalt in general has shown less removal by the mixed strain of Acidithiobcillus caldus, Leptospirillum spp, Ferroplasma spp and Sulphobacillus spp. There is need to mix the Cu and Co as it appears in the natural to observe the effect each one has on the other. This is also confirmed by the removal rates as shown in Table 4. This table shows that after a day the removal rate is high and it increases until a certain point where it gradually decreases and then eventually stops. From the obtained results above one can conclude that the mixed strain bacteria can extract both copper and cobalt metals. This trend continues until after 7days and the extraction rate becomes almost insignificant or drops. This can be explained using the bacterial growth curve shown in below; Figure 9: Bacterial growth factories.com/content/4/1/13) curve 9 (http//www.microbial cell The curve illustrates the fact that the transfer of bacteria from one medium to another, where there exist chemical differences between the two media, typically results in a lag in cell division. This lag in division is associated with a physiological adaptation to the new environment, by the cells, prior to their resumption of division. Lag phase is followed by log phase during which binary fission occurs. Stationary phase is a steady-state equilibrium where the rate of cell growth (division) is exactly balanced by the rate of cell death. Stationary phase, in a standard bacterial growth curve, is followed by a “die-off” of cells. Cell death in bacteria cultures means that the cells are unable to resume division following their transfer to new environments. Typically this die-off occurs exponentially, i.e., such that cell number graphed against time, using a semi-log scale for cell number, results in a straight line. This can be interpreted as follows; after a day, the microorganisms were still in the log phase and cell division was rapid while after 7 days the bacterial cells were passing the stationary phase into the decline phase, resulting in a few being able to absorb the metals thus the stagnancy or drop in the rate at which the metals are removed. CONCLUSIONS From the preliminary results obtained thus far, it can be concluded that microorganisms tend to remove or extract more metal ions at low concentrations and shorter periods. . From the results generated thus far, it is evident that the mixed strain of Acidithiobcillus caldus, Leptospirillum spp, Ferroplasma spp and Sulphobacillus spp reclaim both copper and cobalt from their sulphate synthetic solutions. The bacteria have successfully removed up to 54 % of copper from 0.07M and 39% from a 0.66M copper sulphate solutions. They also removed up to 23% and 22% from 0.07M and 0.66M cobalt, respectively from cobalt sulphate solutions. ACKNOWLEDGEMENTS The authors wish to thank Mintek (South Africa) for providing the bacteria. Funding from the National Research Foundation (NRF) and the University of Johannesburg is gratefully acknowledged. REFERENCES Acharya, R (1990) Bacterial leaching: a potential for developing countries, Genetic Engineering and Biotechnology Monitor, 27, 57-58 Brierley Corale L., Scientific Amerian Journal, 247, 42-50, 1982 Bojinova, D.Y; Velkovar. R.G (2006) Bioleaching of metals from mineral waste product. Acta Biotechnologica, 21, 275-282 Botha F.S. (2006) Groundwater in South Africa, where to from here Department of water affairs and forestry. 10 Donalkova A, M.J. Marshal, D.W. Kennedy, Y.A. Gorby, L. Shi, A. Beliaev, R. Apkarian and J. K. 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