Željko Stojanović, Katarina Jeremić, Slobodan Jovanović Faculty of Technology and Metallurgy. University of Belgrade, Belgrade, Yugoslavia Synthesis of Carboxymethyl Starch Carboxymethyl starch (CMS) was obtained under heterogeneous conditions as a product of the reaction of starch and monochloroacetic acid (MCA) in the presence of sodium hydroxide. The influence of the composition of the reaction mixture, the reaction time and temperature and the type of starch being carboxymethylated on the degree of substitution, DS. and limiting viscosity number, [η], was studied. The reaction temperature influenced the DS values, the highest values of the DS being obtained when the carboxymethylation was performed at 58 ˚C. Increase of the molar ratio of NaOH to an-hydroglycose units leads to an increase in DS, but only to certain extent. The values of the DS and [η] of CMS increased almost linearly with increasing MCA amount in the reaction mixture. The reaction mixture changes caused by adding water to ethanoi influenced the DS values of the obtained CMS samples, the maximum DS value being obtained for CMS sample synthesized in ethanol with 25% (v/v) water. Keywords: Carboxymethylation; Heterogeneous conditions; Limiting viscosity number 1 Introduction Awareness of the facts that existing quantities of fossil raw materials arc limited and that the environment must be protected has significantly contributed to the reinterest in renewable raw materials [1]. Consequently, there is an increasing number of papers dealing with the possibilities of modifying biodegradable macromolecular substances based on renewable raw materials. The goal of these modifications is to adjust the properties of macromolecular substances to different purposes and to increase their consumption [2-5]. Starch has a special place among these polymers and, among starch derivatives, car-boxymethyl starch (CMS) is of special interest. Carboxymethyl starch is a water-soluble polysaccharide which is widely employed as an additive in the paper industry [4], and as a thickener in the formulation of textile printing pastes [5]. The application of CMS in enhanced oil recovery [5] is also growing. CMS is obtained as a product of the reaction of starch, St-OH, and sodium monochloroacetate in the presence of sodium hydroxide. This is a two-step reaction, the first step being the alka-lization of starch [6]: In the second step etherification occurs: Correspondence: Katarina Jeremic. c/o Faculty of Technology and Meallurgy, University of Belgrade. Karnegijeva 4/IV. 11000 Belgrade, Yugoslavia. Phone: +381-11-3370-411, Fax: +38111-3370-387, e-mail: kjeremic@elab.tmf.bg.ac.yu Additionally, the following side reaction is possible: The carboxymethylation can be performed in water as a solvent [7-10] or in a water-miscible organic solvent containing small amounts of water [11-13]. Carboxymethyl starches are reported to have increased water solubility as the degree of substitution, DS, increases, so organic solvents are to be used when a granular product is desirable. The main reaction parameters which influence the carboxymethylation process are the solvent system, solvent composition, concentration of NaOH and monochloroacetic acid (MCA), temperature and duration of reaction [7-9,11,12]. In the present work, carboxymethylation was performed in an ethanol/water mixture and the influence of the composition of the reaction mixture, the reaction time and temperature and type of starch being carboxymethylated on the degree of substitution and limiting viscosity number, [TJ], was studied. 2 Materials and Methods 2.1 Chemicals The following types of starch were used for carboxymethylation: native starch, oxidized starch (Starch Industry, Zrenjanin, Serbia, starch oxidized by hypochlorite solution, content of carboxyl groups between 0.40-0.60 mass%) and starch enriched with amylose (BAGKF, Germany, 70% amylose). All the other chemicals used in this investigation (NaOH, CICH2COOH, CH3CH2OH, CuSO4, FeCI3, EDTA, CaCI2, NaCI, HCI. murexide) were produced either by Carlo Erba or Zorka (Šabac, Yugoslavia). 2.2 Synthesis of carboxymethyl starch The synthesis of CMS was performed by a partially variant of the method for carboxymethylation of cellulose/ starch mixtures developed by Samer and Bochov[14]. The synthesis of CMS was carried out in two steps. In the first step, alkalization was performed by mixing starch, ethanol and aqueous 11.5M NaOH solution at room temperature. The reaction mixture was stirred for 20 min, then MCA. dissolved in 11.5 M NaOH solution (the molar ratio of MCA and NaOH was always equal to 6.83), was added and the reaction mixture heated up to the desired temperature and stirred at that temperature for a definite time. The synthesized CMS samples were purified by dissolving in water, neutralization of the solution with dilute NaOH or HCI solution and precipitation with ethanol. The precipitated CMS was filtered and dried under vacuum at 40 °C. 2.3 Determination of the degree of substitution The DS was defined as the molar ratio of CH2COONa groups to anhydroglycose units (AGU) of the starch molecule. The method developed by Kessel[15] was used for the DS determination. In this method of analysis, the CH2COONa groups of CMS are determined by precipitating them as copper salt and back titrating the excess copper in the filtrate with ethylenediaminetetraacetate (EDTA) using murexide as the indicator. 2.4 Limiting viscosity number determination An Ubbelohde dilution viscometer was used for determining the limiting viscosity number of starch in water and CMS in 1.0% (w/w) NaCI at 25 ˚C. The values of [η] were determined graphically in the usual way [16]. 3 Results Three types of starch were used for carboxymethylation. They were characterized by determining the values of their [η] and the obtained results are presented in Tab. 1 together with the abbreviations used for these starches. Tab. 1. Types, abbreviations and limiting viscosity numbers, [η], of the starches used for carboxymethylation. The optimization of the process of carboxymethylation was performed by varying the process parameters such as reaction medium, starch : liquor ratio, concentration of NaOH and MCA, temperature and duration of reaction. Each parameter was varied keeping other parameters constant as shown in different sets of experiments A-J in Tab. 2. The influence of these parameters on DS and [η] was followed experimentally. The reaction efficiency (RE) was also calculated as follows: 3.1 Influence of carboxymethylation time The duration of carboxymethylation was varied by performing the reaction for 50, 100. 150 and 200 min. The values of DS and [η] for the obtained products are given in Fig. 1. It can be seen that [η] and DS increase with reaction time to achieve an almost constant value after 50 min. An acceptable explanation for the data scattering at the longer reaction times could not be found. All the other reactions of carboxymethylation were carried out for 50 or 100 min. The reaction efficiency (see Tab. 2) changed in a similar way as the DS in this set of experiments. 3.2 Influence of the temperature of carboxymethylation The dependence of DS and [η] values on the reaction temperature for the samples obtained by carboxymethy-lating native starch (CMNS) and starch enriched with amylose (CMSA) are shown in Fig. 2 and for samples obtained by carboxymethylating oxidized starch (CMOS) in Fig. 3. Fig. 1. Dependence of [η] and DS on carboxymethylation time for CMNS samples at 58 °C. Other reaction conditions as shown in Tab. 2. Fig. 2. Dependence of [η] and DS on reaction temperature for CMNS and CMSA samples. Other reaction conditions as shown in Tab. 2. Fig. 3. Dependence of [η] and DS on reaction temperature for CMOS samples. Other reaction conditions as shown in Tab. 2. The DS of CMNS increases with reaction temperature, approaching an asymptotic value at 80 °C. The values of the DS of CMSA samples are higher than those of CMNS and CMOS samples and show a similar trend with reaction temperature as does the DS of CMNS. The lowest values of the DS were obtained for CMOS and they increased with temperature in the whole investigated range of reaction temperatures. The values of [η] change differently with reaction temperature for the investigated samples. This dependence is approximately the same for CMNS and CMSA, but it is quite different from the corresponding dependence for CMOS. The values of [η] for the first two samples abruptly decrease at a reaction temperature of about 58 °C. The values of [77] for CMOS increase with temperature. Interestingly, the value of [η] for all three samples is the same at a reaction temperature of 68 °C. An abrupt decrease in [η] might indicate some conformational change of the CMNS and CMSA macromolecules or their degradation, but no evidence for this is yet available. Further investigations of starch carboxymethylation were carried out at 58 °C since the highest DS value was obtained at this temperature for all the investigated samples under the stated experimental conditions. 3.3 Influence of NaOH Native and oxidized starch were used to investigate the influence of the amount of NaOH on the carboxymethylation reaction. The values of the DS and [η] of car-boxymethylated samples of native starch are shown as a function of the molar ratio of NaOH to AGU of tho starch samples, n(NaOH)/n(AGU), in Fig. 4 and of car-boxymethylated samples of oxidized starch in Fig. 5. As shown in Fig. 4, during the carboxymethylation of native starch the dependence of the DS and [77] on tho n(NaOH)/n(AGU) ratio in the reaction mixture is present- Fig. 4. Dependence of [η] and DS on the n(NaOH)/ n(AGU) ratio for CMNS samples at 58 °C. Other reaction conditions as shown in Tab. 2. Fig. 5. Dependence of [η] and DS on the n(NaOH)/ n(AGU) ratio for CMOS samples at 58 °C. Other reaction conditions as shown in Tab. 2. Tab. 2. Reaction parameters used in the crboxymethylation of starch and the reaction efficiency (RE). ed by a curve which goes through a maximum. A similar change of the DS during the carboxymethylation of native starch was obtained by Khalil et al. [8]. They explained the obtained result by assuming that the side reaction between NaOH and sodium monochloracetate (Eq. 3) became more significant with increasing NaOH content in the reaction mixture, decreasing in that way the concentration of sodium monochloracetate in the reaction mixture. Consequently, lower values of the DS of the synthesized samples were obtained. It can also be seen from Fig. 4 that the highest value for the DS was obtained for an n(NaOH)/n(AGU) ratio of 2, for the highest value of [η] this ration was 1.2. These results indicate that during the carboxymethylation of native starch with increasing n(NaOH)/n(AGU) ratio, a significant degradation of the amylose and amylopectin macromolecules occurs, and even intramolecular crosslinking might take place causing a decrease of the [η] values. The values of the DS for ox- idized starch increase with increasing n(NaOH)/n(AGU) ratio, while the [rj] values decrease (Fig. 5). The DS values increase more slowly than for native starch (Fig. 4) and do not go through a maximum. This might be caused by partial neutralization of the added NaOH by acidic groups in the oxidized sample. The difference in the dependency of [η] on the n(NaOH)/n(AGU) ratio obtained during the carboxymethylation of oxidized compared to native starch is most probably due to the fact that the primary structure of oxidized starch has already been destroyed and that the depoiymerization reaction occurs much more rapidly from the very beginning of carboxymethylation. The reaction efficiency for the carboxymethylation of NS (see Tab. 2) also goes through a maximum and the explanation for decreasing values at the higher n(NaOH)/ n(AGU) ratio is the same as for DS behaviour. 3.4 Influence of MCA content Native starch was used for the investigation of the influence of the MCA content in the reaction mixture on the DS and [η] values of synthesized CMS samples. In these experiments the molar ratio of MCA to AGU. n(MCA)/ n(AGU), was varied from 0.5 to 3.0. The obtained results are shown in Fig. 6. The values of the DS and [r]] of CMNS increase almost linearly with the MCA content in the reaction mixture. The results from Fig. 6 also show that the DS values of carboxymethylated native starch increase more rapidly than the [η] values. By comparing the values of [η] shown in Fig. 6 with the values shown in Fig. 2 it may be concluded that significant CMNS degradation occurs with increasing MCA content, at a high concentration of NaOH in the reaction mixture. The reaction efficiency for this set of experiments (see Tab. 2) is relatively low, which is probably also due to the high concentration of NaOH, favoring the side reaction (Eq. 3). 3.5 Influence of reactant concentration and reaction mixture The results obtained by investigating the influence of reactant concentration on the values of the DS and [η] of the synthesized CMNS are shown in Fig. 7. The amount of reactant during these experiments of the carboxymethylation of native starch was constant, but the concentration of the reactants was decreased by increasing the amount of solvent - ethanol. As may be seen in Fig. 7, the largest degree of substitution of native starch was obtained when 3.0 cm3 ethanol was used per 1.0 g of starch. It was attempted to investigate even higher concentrations of starch, but the reaction mixture became one sticky piece after some time and stirring became impossible. Interestingly, the decrease of DS with the increasing amount of solvent is not linear, it becomes less steep at higher dilution. This might indicate that the dilution effect is partly compensated for by a higher selectivity with respect to the desired reaction. Fig. 6. Dependence of [η] and DS on the n(MCA)/n(AGU) ratio for CMNS samples at 58 °C. Other reaction conditions as shown in Tab. 2. Fig. 7. Dependence of [η] and DS on the V(ethanol)/ m{starch) ratio for CMNS samples at 58 °C. Other reaction conditions as shown in Tab. 2. Ethanol was chosen as the reaction medium for the carboxymethylation of starch since under these conditions the granular structure of starch is sustained and CMS is obtained as a fine powder. It was considered worthwile to investigate the influence of water content on the DS since water aids in the swelling of starch granules, thus facilitating entry of the etherifying agent into the starch granules. Thus, four syntheses of CMS were performed keeping the concentration of all the reactants constant and only changing the reaction medium. In one case the reaction medium was pure water, in the second pure ethanol and in the third and fourth the water content in the reaction Fig. 8. Dependence of [η] and DS on the reaction mixture (water/ethanol) ratio. Other reaction conditions as shown in Tab. 2. mixture was 25 and 50% (v/v), respectively. The values of the DS and [r;] were determined for the obtained samples and are presented in Fig. 8. The results show that the DS and [η] values of the CMNS samples go through a maximum when the water content is increased. The maximum value of the DS is located at approximately 25% (v/v) of water. A similar result was obtained for CMS synthesized in a mixture of water and other organic solvents [11]. Granular structure of CMS was obtained in all cases except for pure water. Besides native starch, oxidized starch (CMOS) and starch enriched with amylose (CMSA) were carboxymethylated in pure water and undiluted ethanol. The obtained samples were characterized and the results are listed in Tab. 3. As can be seen the starch type and its previous history have practically no influence on the DS values when carboxymethylation is carried out in water as the reaction medium. This is most probably the consequence of the fact that all the used starch types transform into the same gel state already during aikalization in water and the carboxymethylation reaction slows down in Tab. 3. Values of [η] and DS of different carboxymethyl-starches obtained in ethanol and in water as reaction medium. Other reaction conditions as shown in Tab. 2. the same way. When carboxymethylation is performed in ethanol, starch maintains its globular structure during the whole reaction. The globular structure depends on the starch type and its previous history thus influencing carboxymethylation. Consequently, different DS values are obtained for different starch types, although the reaction conditions are the same. 4 Conclusion Carboxymethyl starch was obtained under heterogeneous conditions as a product of the reaction of starch and monochloroacetic acid, MCA. in the presence of sodium hydroxide. In the present work, carboxymethylation was performed in an ethanol/water mixture and the influence of solvent composition, concentration of NaOH and MCA, temperature and duration of reaction and the type of starch being carboxymethylated on the degree of substitution, DS, and limiting viscosity number, [η], was studied. Three types of starch were carboxymethylated: native starch, starch enriched with amylose and oxidized starch. The increase of reaction temperature increased the DS values for the samples obtained by carboxymethylation of all starch types, the values of [η] for samples obtained by carboxymethyiation of native starch (CMNS) and starch enriched with amylose (CMSA) decreased abruptly at a reaction temperature of 58 °C, while for the samples obtained by carboxymethylation of oxidized starch (CMOS) values of [η] increased with the reaction temperature. An abrupt decrease in [η] might indicate some conformation-al change of CMNS and CMSA macromolecules or their degradation, but no evidence for this is still available. Increase of the molar ratio of NaOH to anhydroglycose units leads to a DS increase, but only to a certain extent, the values of the DS and [η] of CMS incrased almost linearly with increasing MCA amount in the reaction mixture. 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