A System to Monitor Displacements of the Inner Tracking System T. Humanic, B. S. Nilsen, D. Truesdale The Ohio State University M. Cherney, J. Fujita, Y. Gorbunov, R. Thomen Creighton University June 12, 2007 Abstract The ALICE ITS Alignment Monitoring System, ITSAMS, is a simple geometrical optics system using off-the-shelf PC CCD cameras and USB communication protocols. The system consists of, a computer to monitor the signals, eight multi-mode fibers for signal transport, a CAT5 USB 1.1 bridge, motor control systems, four spherical mirrors each with a piezoelectric motor for remote angular adjustment, and four Active Sensors. Each Active Sensor contains a USB CCD camera, a 0.8 mW laser diode light source, a fiber optic collimator, an optical USB signal extender, an electronics driver board, and two piezoelectric motors for remote adjustment. The laser diode produces a light source which is then collimated into a beam and projected onto a spherical mirror mounted on the ITS SSD cone. The spherical mirror, having a focal point located on the CCD imager, then focuses the beam back onto the Active Sensor's CCD array. A movement of either the mirror or the Active Sensor causes the beam spot on the CCD array to move. This automatically produces a resolution of relative movement between the two pieces on the order of 1/ 12 of the CCD pixel size. Using the geometry of the placement of the four mirrors and Active Sensor pairs, it is possible to reconstruct the motion of the ITS, as a rigid body, in 3dimensional space to micron level accuracy. 1 Introduction The Inner Tracking System (ITS) of the ALICE relativistic heavy ion detector, pictured in Figure 1, is made up of 2198 silicon detectors arranged in six cylindrical layers, with resolutions approaching 20 micronsa. The ITS has been designed to greatly improve ALICE's momentum resolution, primary and secondary vertex resolution, measure event multiplicity, and to extend ALICE's particle identification and tracking capabilities beyond that attainable with the ALICE Time Projection Chamber aloneb. Figure 1: The ITS SDD and SSD ladders and support cones. The SSD ladders are shown in green and the SDD ladders are shown in orange. The SDD cone is in blue and the SSD cone is in light-blue. The SPD staves are mounted also on a carbon fiber support structure which is placed inside the SDD support cylinder, and is supported by a second set of cones outside of the SDD and SSD cones. The holes in these cones allow the necessary cabling and cooling services between the detectors and the rack of electronics. Note: The SSD central cylinder is not shown. The ITS silicone detectors are mechanically organized into a set of ladders †. With the exception of the Pixel Detector, these ladders hold a line, along the z-axis, of detectors which are staggered up and down, such that there is some overlap between † Called Staves for the SPD layers. each detector on the ladder. A series of ladders are arranged into one of six cylinders around the beam pipe, again staggered, up and down, so that there is some overlap between each detector around this cylinder. Each cylinder is at a different radius starting from nearly 4 cm out to nearly 44 cm. The ladders are supported by one of three carbon fiber/foam support cones. The outer two cones are mechanically attached and each is separated by a foam cylinder covered in two layers of carbon fiber. The Silicon Pixel ladders are attached to their own support cone which is attached to the outer most part of the outer Silicon Strip support cone, as shown in Figure 2. These ITS support structures are attached to three mounting brackets which match up with two support rings. These support rings are cantilevered off of the TPC support structure at the ends of the TPC. Figure 2: A cross section view of the ITS, RB 26 side, showing the layers of the ITS, the support cones, cabling and other services, and other detectors. Also shown is the Inner TPC cylinder and the ITS support structure. The ITS will hang on ``hooks'' attached to the ITS support structure and the outer, SSD, support cone. The mounting is only at three points to constrain the position of the ITS without inducing any possible stresses. The great spatial resolution of the ITS detectors makes it critical to have, for the proper operation of the ITS and the physics goals of ALICE, great knowledge of the positions of each of these detectors. There are three ways in which this will be accomplished. The first is through a series of surveys carried out through out all stages of the ITS construction, assembly, and installation. The second is by track reconstructionc. Finally, the third is by a system of monitors. It is this ITS Alignment Monitoring System (ITSAMS) which is described here. 2 Concept The ITS Alignment Monitoring System (ITSAMS) is intended to monitor the ITS for any distortions that may occur during operations, and down times‡. It is not practical to monitor most of the components, therefore the system will monitor a few accessible and strategic points on the ITS, TPC, and various support structures. Any changes detected at these positions will indicate that some distortions in the positions of the different ITS elements will have occurred. Most of these elements will be operational during installation and de-installation of the ITS so that any distortions can be detected and, hopefully, compensated for. A conceptual diagram of this system is shown in Figure 3. Figure 3: A conceptual drawing of the ITSAMS Active Sensor and spherical mirror. On the left, mounted to the TPC end plate is the Active Sensor, which includes a CCD array and the collimated beam source. On the right is a spherical mirror mounted to the SSD cone. The optical path is shown in red. 2.1 Design Theory The ITSAMS is based on the properties of a spherical mirror. The key feature being that parallel light rays striking the surface will be focused to a single point called the focal point. Thus, any movement of the vertex of the mirror will result in an identical movement of the focal point. By designing the mirrors to focus the beam directly on the CCD imager, the movement of the focal point can be measured. Thus, the motion of the spherical mirror relative to the CCD imager can be determined. As the ITSAMS system utilizes a CCD camera with pixels measuring 7.4 microns, pixel averaging should yield an absolute movement precision of 2-3 microns. Given the slight incline of the optical path away from the SSD cone toward the TPC, it becomes possible to calculate the translational motion in 3-dimensions and the rotational motion about all three axises using only three mirror-sensor pairs. As the mirror-sensor pairs will be placed at 90° increments starting from 45° off vertical, the formula for all six forms of relative motion in terms of the first three mirror-sensor pair coordinates are: ‡ Including installation and de-installation. x y z X B X C 2 X B X A 2 Y A C 2 Sin 360 X B X A YC YB 4R Sin 360 X B X C YB YA y 4R Sin 360 X A X C z 4r Sin These equations use only sensors A, B, and C. Other iterations exist for any other three sensor combination. Assuming that the angle between the beam axis and the optical beam is 3.86 , we can approximate that δx and δy can be resolved to 2-3 microns, δz to 30-45 microns, δθx and δθy to 0.68-1.01 millidegrees§, and δθz to 2.54.0 millidegrees**. x Figure 4: A diagram of the four Active Sensors as seen from the center of the ITS. The dotted lines indicate the coordinate axises of each CCD.} § R=2536 mm, the distance from the center of the ITS to the plane of the TPC end plate. r=645 mm, the distance from the beam path to the CCD imagers. ** 2.2 Data Transmission The ITSAMS uses the USB 1.1†† protocold standard for data transmission. This allows the use of off-the-self, digital web-cameras, which are small and cheap. In order to overcome the five meter distance barrier inherent in USB, it is necessary to use an active repeating extender. USB fiber bridges are being used to carry the image data out from the Active Sensor located on the TPC and to send camera configuration data and triggers from the computer back to the Active Sensor. This reduces cable thickness, the likelihood of signal corruption, and grounding issues at the expense of powering the Active Sensor locally. The fiber bridges carry the ITSAMS signals from the TPC end plate to a rack located in the pit near the detector. Once in the rack space, the data is converted back into a standard USB 1.1 signal and combined with USB signals from other Active Sensors into a single signal. That combined signal is then sent through a CAT 5 bridge up to a PC in one of the counting houses. This is conceptually shown in Figure 5. There, the signal is analyzed by the computer which also commands all cameras and interfaces with the ALICE slow controls signaling if and when some distortion has been detected. This PC will also allow for on-line direct monitoring of this system. Figure 5: A conceptual drawing of the data path for ITSAMS. Note that data, commands, and triggers can flow in both directions along this path. 2.3 Optical Circuits The light beams needed for the ITSAMS are produced in a 0.8 mW laser diode module mounted onto a power board located on the Active Sensor mount. The laser light is transmitted to a collimator via a flexible single mode optical fiber. A beam is created with the collimator and is then sent out of the Active Sensor. In order to bend around the TPC onto which the Active Sensor is mounted, the beam reflects off a mirror suspended from the ITSAMS TPC mount. The beam then traverses the distance to the spherical mirror and back again impacting on the sensor's CCD array. This necessitates a clear optical path between the inner edge of the TPC end plate and the SSD cone wings on the RB24 side of the detector. †† This is a limit of the protocol version supported by the USB Optical extender system. 2.4 Dynamic Range A key issue dealing with the mounting of both the Active Sensors and the mirrors is the system's projected dynamic range. The chief limits of the system's dynamic range are the physical sizes of the mirror and the ¼ inch CCD imager. The mirror must be aimed to focus perfectly on the center of the CCD to within an angular divergence of 0.0454° and a linear divergence of 1.58 mm. The Active Sensor must also be aimed at the center of the mirror to within an angular divergence of 0.2728° and a linear divergence of 1.58 mm. Since the system will be inaccessible after the ITS and TPC have been installed, a method the system is capable of remote adjustment of the mounting system. 2.5 Design The design of the ITSAMS focused on six design priorities: high precision, small physical size, low thermal output, low weight, relatively large dynamic range, and low cost. Since the optical geometry already provides for high precision, provided the physical pixel size is small, the actual design centered primarily about the latter five priorities. The optics board requires only slightly more space than the camera board and optical extender board, so it is also used as the board mounts to save space yielding a final design size of no more than 70×33×40 mm3 for the Active Sensor. In order to reduce power consumption in the thermally sensitive areas of the detector, all of the optical components, except for the CCD array, USB optical extender, and laser diode are passive. The imager is a CCD, which is inherently radiation tolerant. The camera and optical extender are both off-the-shelf commercial technology. 2.6 Mounting System The ITSAMS is, by design, extremely sensitive to extraneous motion. Therefore, each Active Sensor and spherical mirror must be mounted securely to the objects they are to monitor. To that end, wings have been added to the ITS support cones to act as mounting locations for the ITSAMS. The wings, pictured in Figure 6, will serve as mounts for both spherical mirrors on the ITS. In addition, both the TPC and SSD cone mounts are made from aluminum and have multiple attachment points to their respective detectors. Figure 6: A preliminary drawing of the ITS support cones with an emphasized view of the mounting wings. The limited dynamic range of the system further requires that some form of remote adjustment be built into the mounting system. To accomplish this, the spherical mirror mount is hinged. The angle of the hinge is determined by rotating a threaded linear piezoelectric motor, allowing the mirror's angle with respect to the beam axis to be adjusted. In addition, the TPC mount incorporates two piezoelectric motors. One can drive the Active Sensor up to 15 mm in either direction angularly around the TPC. The other can change the orientation of the mirror used to bend the optical path. All three motors for each mirror-sensor pair are being controlled from the counting house where the computer is located‡‡. 2.7 Electrical Systems and Power Requirements The ITSAMS has powered components in three different locations. The counting house contains a PC with a USB port and connections to the ALICE slow controls and on-line monitoring. It also contains the drive and power electronics to control the remote adjustment motors. The ITSAMS also a CAT 5 USB bridge unit located in the rack space down in the pit. It requires a DC current supplied at +5 V. Each Active Sensor on the ITS also requires a DC current supplied at +9 V. Each Active Sensor has an electronics power board attached to the TPC mount. This board supplies power to the USB driven electronics in the Active Sensor and drives the laser diode module. Table 1 gives a more detailed list of the power requirements of the ITSAMS components. Table 1: Detailed Power Requirements of ITSAMS Components. Component Current [mA] Voltage [V] Power [mW] Personal Computer Line voltage 450000 CAT 5 USB 1.1 Bridge 400 (max) +5 DcV 200 (max) CCD Imager 100ξ +5 DcV 500ξ ξ USB Fiber Bridge 50-70 +5 DcV 250-350ξ ‡‡ Computer control of the motor drive systems will be attempted. Laser Diode Module ξ Value per Active Sensor. 30ξ +2.2 DcV 250-350ξ 2.8 Components The components of the ITSAMS and their power requirements are listed in Table 2. The camera selected for the system is a Panasonic GP-KR651 US web-camera with a ¼ inch CCD imager. These cameras are no longer made by Panasonic. Consequently thirty cameras have been purchased for testing and development, production, and replacement uses. The Optics Fiber Optic USB Extender and the fiber optic collimator are still being produced; consequently there are no supply problems for these components. Since these are the three most critical items about which the Active Sensor is designed and built. This Active Sensor optics board and the spherical mirror are specially manufactured to required specifications as needed. Table 2: List of active components. Component Quantity Power Location Requirement Active Sensor 16 750-850 [mW] On TPC ζ Eliptec X15G Pizo 1 per Sensor [mW] On TPC motor Laser Diode 1 per Sensor On TPC Spherical Mirror 1 per Sensor On ITS SSD cone wing Siggle Pizo Motors [mW]ζ On ITS SSD cone wing e Icron Ranger 410 1 2000 [mW] max Rack Space Personal Computer 1 450 [W] Counting House ζ Powered on only during initial calibration/alignment. Table 3: Active Sensor Subcomponents. Component GP-KR651 US PC Web-camera, Panasonic M2-100 USB Extender, Opticisf CFS-T-2-VIS Fiber Collimator, Optics for Resarch Power Requirement 500 [mW] 250-350 [mW] - 2.9 Supporting Software The ITSAMS is controlled by a personal computer running ITSAMS comparison software that triggers each camera at regular intervals and compares images received with earlier images in order to determine any differences. A preliminary version is pictured in Figure 7. This is done by subtracting pixel intensity values of the previous image from the newly received image. The computer will also interface with the ALICE slow controls in a manner that has not yet been determined. The software can compute relative motion of any of the spherical mirrors via a subtraction algorithm. The software application, written in Windows using .net and Windows 7 C++ compiler, can also take advantage of interference fringes to vastly increase resolution in the plane perpendicular to the optical path. A simple mean of the image intensities gives the shift of the mirror, as can be seen in Figure 8, or a Gaussian fit to the spot shape-intensity can be implemented. In addition, a direct interface between this software and the USB camera has yet to be developed. At present, a second piece of software must take an image and write it to a file for processing by this application. Figure 7: A preliminary version of the comparison software. In the Subtraction Image, pixels with positive intensity values are red and negative values are green. Figure 8: This plot shows the tests done in the plane perpendicular to the optical path. The average slope (Red) compares well, especially over short distances, with the theoretical slope (Green). 3 Tests Figure 9: Here is an old active sensor module with the CCD camera mounted on it and the fiber optic collimator, beam splitter, and adjustable flat mirror mounted on it. Not shown is the Optical fiber USB extender card which can be mounted behind the camera board. Figure 10: This is the test set up used, showing the active module and a 2 inch high quality spherical mirror. This mirror will be replaced with one specially made to our specification, which will include focal length size shape, and material. In this test set up, the mirror can be moved, using micrometer screws horizontally (x) or along the beam direction (z). 4 Radiation Testing The radiation environment at different places inside the ALICE experimental cavity an around the ALICE detectors has been the subject of extensive simulation and study. There are basically 4 different scenarios under which the radiation levels have been estimated. 1) Continues running. 2) Beam miss-injection producing a grazing injection energy beam. 3) Beam miss-injection producing an injection energy beam sweep of the cavity. 4) Full energy beam dump into the ALICE detector system. Since no ALICE sub system is expected to survive this last scenario, it will not be considered any further. 4.1 The radiation environment Scenarios 2 and 3 are covered by the ALICE internal note “Radiation in ALICE from a misinjected beam to LHC” by Paolo Giubellino, Andreas Morsch, Lars Leistam from CERN, Geneva Switzerland, and Blahoslav Pastirčák from the Institute of Experimental Physics SAS, Košice, Slovak republic h. The first case is covered by “To be found”. Parts of the ITSAMS are located in one of 3 different regions. 1) On the wings of the RB24 side SSD cone. Here are mounted passive first surface mirrors. These mirrors can be adjusted by two pizo-electric motors (New Scale Technologies, SQL100-N) so that the beam from the camera subsystem will be focused and returned to the camera for detection. 2) At the inner support ring of the TPC is mounted the laser light source, USB camera, USB to fiber optic converter, and 2 pizo-electric motors (Elliptic, X15G) to adjust the camera position on this TPC inner ring, and some power regulation. 3) in rack number A12g, is located the power supplies for this system (same as the SDD for low voltage power supplies), the fiber back to USB converters, a USB 4 port hub and cat-5 long distance bridge, and a patch panel to bring these signals up to the DCS computer for real time analysis. In Table 4 is listed an estimate of the radiation dose for a given miss-injection and for continues running for the 3 different regions. These values were taken from figures 5, 7, and 8 and table 2 from the paper by Giubellino, Morsch, Leistam, and Pastirčákh. Table 4: Energy deposition (rad) in the 3 different regions where the ITSAMS subsystem will be located for the 3 different scenarios. Continues Miss-injection Miss-injection running grazing sweep SSD cone (mirrors) 10.0-1.0 1.0-0.1 TPC end plate (camera) 1.0-0.1 0.1-0.01 ITS-SDD Rack 10.0-1.0 10.0-0.1 4.2 Exposure of Components During November 2004, an ITS test beam was conducted during which the ITSAMS camera and its USB to fiber optics board were placed in the beam. The beam consisted of 120 GeV pion beam. This beam consisted of 214.2857 spills/hour, 2.57E6 particles/spill, and lasted from 15:00 Nov. 14 2007 to 08:01 Nov. 15 2007 with 8 minutes of down time. This is 9.30E9 minimum ionizing particles in total. Since a 120 GeV pion deposits about 2.1 MeV cm^2/g of energy in Si this is 1.95E10 MeV cm^2/g of energy depositedi. Recalling that 100Rad=6.24E12 MeV/kg (or 1 Rad = 6.24E7 MeV/g)j. This gives a radiation level applied to these components of 313 Rad cm^2§§. §§ Beam size is of the order of 1cm2. During this test, there were no malfunctions with the exception of 8 bad CCD pixels being found. After a time powered off, none of the bad pixels could be found. 5 Conclusions The ITSAMS currently under development can yield high precision monitoring of the relative motion of various strategic points on and around the ITS to a 10-6 order of magnitude resolution in the plane perpendicular to the optical path and a 10-5 order of magnitude resolution in the plane parallel to the optical path. The entire system is inexpensive and physically small for space issues near the ITS. It also has mostly passive components, which limits grounding and thermal issues, and requires power at only one of only two locations per strategically monitored point. In these regards, the ITSAMS is a better option then comparable systems currently available for alignment monitoring purposes, and is ideal for the alignment monitoring requirements of the ALICE ITS. 6 References: The ALICE Collaboration, “Inner Tracking System”, CERN/LHCC 99-12, ALICE TDR 4, 18 June 1999, Table 1.3 a The ALICE Collaboration, “Inner Tracking System”, CERN/LHCC 99-12, ALICE TDR 4, 18 June 1999, Chapter 1.2.3 b The ALICE Collaboration, “Inner Tracking System”, CERN/LHCC 99-12, ALICE TDR 4, 18 June 1999, Chapters 6.2 and 6.3. c “Universal Serial Bus Specification”. Compaq Computer Corporation, Intel Corporation, Microsoft Corporation, NEC Corporation. 1998 d Icron Systems Inc. “USB Ranger Models 110 and 410 User Guide”. Burnaby, British Columbia Canada: Icron Systems Inc, 2000. e Opticis Co. “M2-100/210/10S/21S Data Sheet”. Richmond Hill, Ontario Canada: Opticis North America Inc, 2002. f Flavio Tosello, Private communications, To Bjorn S. Nilsen, e-mail Subject “Re: Chassis for Rack in Cave (quick question)”, January 22 2007. g Paolo Giubellino, Andreas Morsch, Lars Leistam, and Blahoslav Pastirčák, “Radiation in ALICE from a misinjected beam to LHC”, ALICE Internal Note # ALICE-INT2001-03 v.1, January 11 2001. h The Particle Data Group, “Review of Particle Physics”, Journal of Physics G. V 33 2006, figure 27.3 i The Particle Data Group, “Review of Particle Physics”, Journal of Physics G. V 33 2006 Section 29. j