TECHNIQUES FOR MINIMISING THE COST OF RURAL ROADS AND ACCESS TRACKS CONCEPTUAL 16:1 DRIFT CONSTRUCTION Climatic area: Seasonally wet Problem: Carriageway periodically submerged Waterlogged carriageway Solution : Construct drift / clear downstream vegetation 1. BACKGROUND Wherever water crosses a road, damage can occur (Figure 1). When that water is in flood, the fast flows can cause serious damage. Access can be lost in a matter of hours, and repair costs can be high. Even when the water is flowing slowly, damp soil is normally weaker than dry soil, and will rut rapidly. All such crossings must therefore be protected. Steep incline can erode and become slippery Damp soil beginning to rut Water causing erosion – increased during periods of flooding Figure 1: Drift site before construction The most common form of water crossing for small flows (a maximum flow of around 5 to 10 m 3 per second) is a culvert of one or more pipes. Water passes through the pipes; vehicles travel above the pipes; the two do not come into contact. However, culverts have some disadvantages and in certain situations, a drift (bed-level causeway) may be more appropriate. Box 1 provides guidance on making selection decisions between culverts and drifts. Disadvantages Advantages Box 1 Culverts Water and traffic not normally in contact Road is less prone to short term closure Where terrain permits, the crossing does not affect comfort of travel Drifts Easy to inspect Easy to maintain Drifts will rarely block Water will remain at ground level for easier onward disposal Are suitable for dispersed flows In flat terrain, road must be raised locally (expensive and unsafe?) or water must be lowered below ground level with the risk of siltation and blockage of the outlet Culverts tend to concentrate flows and may generate problems in doing so Takes longer to inspect and maintain Culverts can block easily A dry culvert may harbour snakes Undulation as road dips slightly through the drift Prone to short term closure Often prove unacceptable to authorities, contractors and users MINIMISING THE COST OF SUSTAINABLE BASIC RURAL ROAD ACCESS TECHNIQUES FOR MINIMISING THE COST OF RURAL ROADS AND ACCESS TRACKS CONCEPTUAL 16:1 DRIFT CONSTRUCTION 2. BEFORE CONSTRUCTION A drift normally consists of a strengthened base slab and two inclined approach slabs along the line of the road. The natural stream cross section should be disturbed as little as possible. Stone protection is often laid up- and down-stream of the slabs to prevent erosion and local plant species should be planted wherever possible. As with many steep slopes, and particularly as vehicles will carry water on their tyres, the higher slopes should be surfaced – normally with gravel. Guide posts at the corners (and along the slabs of long drifts) will guide vehicles when the water is flooding. Figure 2 identifies elements of the drift that require design attention. Figure 2. A generic drift Box 3 summarises the typical construction sequence that takes place in the building of a drift. The following boxes are typical proformas for the engineer to use / check before construction begins. Approvals checklist Tasks Approval Flow AP1 Diversion AP1.1 Bed level AP2.2 Cut-off walls AP3.4 Running Surface AP3 Concrete AP4 Reinforcement AP7.1 Reno matresses AP7.4 Gabions AP7.2 Apron AP3.3 Signage AP8 Vegetation AP7.8 Data required for costing Unit Unit costs Quantity Cost Gravel x (m3) Masonry x (m3) Concrete x (m3) Aggregate Gabion (2mx1mxm1) Gravelling unit Structures unit Skilled workers Unskilled workers x (m3) x cages x days x days x days x days MINIMISING THE COST OF SUSTAINABLE BASIC RURAL ROAD ACCESS Total cost TECHNIQUES FOR MINIMISING THE COST OF RURAL ROADS AND ACCESS TRACKS CONCEPTUAL 16:1 DRIFT CONSTRUCTION 3. DURING CONSTRUCTION The drift in Figure 3 has finished stage 4 (construction of cut-off walls); the soil is being compacted prior to the construction of a rock and concrete base. Water flow Water diversion Downstream cut-off wall Upstream cut-off wall Compacted soil prior to rock and concrete infill Figure 3: Drift during construction Box 3 – Construction stages of a drift Action Comment 1. Clear site 2. Dig a water diversion with access bridge If cannot be diverted build in two sections using sand bags or bunds and water either pumped or carried away 3. Establish level of upstream edge of slab Slightly above average existing stream bed 4. Construct cut off walls Impervious walls should have an upstream cut off wall 0.7m below the stream bed. To effectively key in the structure the downstream wall should be 1m below the bed level. 5. Provide stable / level base for the drift Compact sub-base to 96% AASHTO T180 The drift will be either be reinforced concrete 0.25m deep or a masonry, concrete or handpacked stone deck 0.3m. A concrete with a ratio of 1:2:4 with crack inducers 7. Pour concrete slab ramps and approach slab every 5m is suitable for this application. Additional protection upstream will improve the drifts 8. Place apron or gabions downstream durability. For details on gabion construction refer to Section 15.9 Warning signs placed 50m away from approach ramps 9. Place necessary signage and marker posts and observable from another 60m 10. Re-vegetate surrounding site / Close water diversion / Allow traffic over drift 6. Construct drift MINIMISING THE COST OF SUSTAINABLE BASIC RURAL ROAD ACCESS TECHNIQUES FOR MINIMISING THE COST OF RURAL ROADS AND ACCESS TRACKS CONCEPTUAL 16:1 DRIFT CONSTRUCTION 4. AFTER CONSTRUCTION Gravelled incline Loose rip-rap upstream Planted vegetation Gabion mattresses downstream Guide posts on all four corners Figure 4: Completed drift 5. MAINTENANCE OF DRIFTS In addition to routine maintenance, drifts will often require repair after periods of flooding. Maintenance will include: Structure - repair / replacement of any plucked gravel / masonry Warning signs, marker posts, and depth indicators - cleaned and or replaced Carriageway - clear silt, regrading where necessary Silt can be discouraged from settling by having a step 0.3m down to the apron. Aprons if not installed, can lead to erosion downstream and so should always be fitted. Some drifts will have culverts, which if not large or steep enough will cause silt to build upstream. These will need regular checking and improvement if necessary. For detailed information on these techniques refer to box 4. Box 4 Maintenance guidance can be found in the following sections: 14.9 Bioremediation 15.9 Gabion and Reno mattress construction 17.8 Culvert improvement 6. REFERENCE DATA Box 5 gives typical dimensions for the parts necessary for the construction of a drift. Box 5 – Typical design dimensions Maximum flow (m3/s) 2 5 5 10 Deck Pitched stone ORN9 / MRP 1992 Concrete ORN9 / MRP 1992 Concrete and Stone ORN9 / MRP 1992 Crossfall (%) 2 2 Thickness 0.3m 0.3m Cutoff wall Downstream Masonry 0.5m thick 1m deep Concrete 0.2m thick 1.2m deep Concrete 0.2m thick 0.6m deep 2 0.15m concrete 0.25 to 0.3m hand packed stone Gabion curtain 1m thick 1m deep Gabion curtain 1m thick 1m deep Reinforced concrete ORN 16 / MRP 1992 5 Cutoff wall Upstream Apron Reinforcement for concrete Gradient of approaches Not necessary Rip rap ORN9 Table 6.1 4m paved Reno mattress 230mm thick 0.25m thick Gabion curtain 1m thick 1m deep RE-concrete 0.7m deep 0.25m thick Rip rap ORN9 Table 6.1 Slab – top/bottom – T10@ 200 EW Edge beams – Links – R10 @ 200 Edge beams - Longitudinal reinforcement – 6 No T10 1 in 12 (8%) if the drift is less than 10m long and 1 in 7 (15%) if longer. The approaches should be of the same construction as the deck. MINIMISING THE COST OF SUSTAINABLE BASIC RURAL ROAD ACCESS TECHNIQUES FOR MINIMISING THE COST OF RURAL ROADS AND ACCESS TRACKS CONCEPTUAL 16:1 DRIFT CONSTRUCTION 7. USEFUL SOURCES OF INFORMATION The following titles provide guidance in the construction and maintenance of drifts. Overseas Road Note 1,2,7,9,16 Government of Zimbabwe, Road Design for Low Volume Roads International Road Maintenance Handbook, PIARC Volume 1 Earth Roads Their Construction and Maintenance, Jack Hinds, IT Publications Engineering In Emergencies – Jan Davis and Robert Lambert, IT Publications MINIMISING THE COST OF SUSTAINABLE BASIC RURAL ROAD ACCESS