I. Specific Aims In the recent years we have developed protocols and designed throughput processes for the production of large amounts of a diverse variety of membrane proteins with cell-free expression systems. A particular focus has been on the preparative scale production of larger polytopic membrane proteins. We have furthermore established different modes of cell-free expression of membrane proteins and we could identify parameters and approaches for the significant quality improvement of cell-free produced membrane proteins. We propose to further develop our methods for the direct expression of membrane proteins into artificial hydrophobic environments as a completely new way for the rapid generation of samples suitable fir structural and functional analysis. In particular we want to 1) Develop expression protocols for the direct expression of membrane proteins into defined lipid environments like liposomes, bicelles and nano discs. 2) Evaluate, document and improve the quality of the expressed proteins in view of structural homogeneity and functional folding. Specific guidelines will be defined II. Background and Significance One of the main obstacles in determining the three-dimensional structure of membrane proteins is the production of the required large amount of material. Both bacteria as well as eukaryotic cells (yeast, insect cells, mammalian cells) have been used for the expression of membrane proteins, however, often with limited success. In particular eukaryotic membrane proteins are difficult to obtain in the amounts necessary for structural studies, which is also reflected by the fact that only approximately 10 structures of eukaryotic membrane proteins have been determined so far. Expression of membrane proteins in cellular systems suffers from several problems: targeting and translocation of the synthesized protein to the correct membrane destination, overloading of the transport system and toxic effects upon insertion into the membrane. Cell-free (CF) expression systems offer a completely new principle for the preparative scale production of membrane proteins. These systems do not only overcome the above mentioned problems of cellular based expression systems, they also provide a considerable number of additional benefits. A highly valuable characteristic is the open nature of the reaction. This allows the addition of many different compounds, such as protease and RNAse inhibitors, ligands or chaperones directly into the reaction. For the production of membrane proteins for NMR-based structure determination cell-free expression systems offer even more advantages. Due to the lack of metabolic scrambling amino acid type specific labeling is possible in almost any combination, enabling the development of efficient labeling protocols for the assignment of the protein’s resonances despite the limited chemical shift dispersion that is characteristic for a-helical membrane proteins (Klammt et al., 2004; Trbovic et al., 2005; Reckel et al., 2008). Samples of membrane proteins for the structural analysis by NMR spectroscopy can therefore be generated in less than two days and this perspective offers an enormous potential for new NMR applications. A unique and fascinating option is the CF production of soluble membrane proteins into defined hydrophobic environments. Several detergents are tolerated by the system at concentrations above their critical micellar concentration (CMC) without significant decrease in protein yield. Addition of such detergents produces micelle solubilized membrane proteins directly. These membrane proteins have never formed a precipitate nor had to be extracted from a a membrane with harsh detergents. In particular detergents of the Brij family have proven to be very useful for the production of large amounts of micelle-solubilized membrane proteins. Unfortunately these detergents cannot be used for NMR investigations since the protein-micelle complex is too large, leading to very fast relaxation resulting in broad and overlapping peaks. Detergents, however, can be exchanged, for example by immobilizing the membrane protein to a column and washing it with a solution containing the detergent of choice. The experience with membrane proteins in different detergents and liposomes has suggested that their structure in micelles is less well defined than in lipid bilayers which could have consequences for their function. Liposomes would be the ideal “native-like” surrounding for membrane proteins since many membrane proteins – including membrane proteins expressed n cell-free expression systems - have proven to be functional in this environment. Unfortunately liposomes are too large for liquid state NMR spectroscopy, necessitating the search for alternative “native like environments”. Recently bicelles and nano discs have been suggested as hydrophobic environments that are small enough for liquid state NMR spectroscopy but at the same time mimic better the environment of a lipid bilayer. In this grant we propose to establish protocols that enable us to directly express membrane proteins into such hydrophobic surroundings using our cell free expression system. III Preliminary work by this research group During the last 5 years we have optimized a cell-free expression system that is based on an E. coli S30 extract for the production of large amounts of membrane proteins and were the first to achieve the preparative scale production of functionally folded membrane proteins (Klammt et al., 2004). We further developed protocols for the cell-free production of membrane proteins in different modes (Fig. 1, Schwarz et al., 2006). In the P-CF mode, the proteins precipitate after translation. This precipitate, however, is very different from inclusion bodies formed in E. coli and the membrane proteins can be resolubilized by addition of detergent without prior denaturation and refolding steps (Klammt et al., 2004). The P-CF synthesis followed by subsequent solubilization and reconstitution can principally result in functionally folded MPs as shown by us and others with EmrE, the mechanosensitive channel MscL or the light harvesting protein LH1 (Elbaz et al., 2004; Klammt et al., 2004; Berrier et al., 2004; Shimada et al., 2004). In the D-CF mode, the membrane proteins are synthesized in the presence of detergents and remain soluble by insertion into micelles (Klammt et al., 2005). This approach is only possible with cell-free systems and avoids the denaturation and refolding of inclusion bodies or the extraction from a cellular membrane by harsh detergents. For this soluble expression of membrane proteins we have identified a diverse number of detergents that are tolerated by the cell-free systems (Berrier et al., 2005; Klammt et al., 2005). In addition, the cell-free synthesis of functionally folded MPs directly into defined preformed liposomes has recently been demonstrated for the first time (Kalmbach et al., 2007). However, the yield of this L-CF mode of cell-free synthesis is currently very low and needs significant further improvement. Fig. 1. CF expression modes for high level MP production. Schematic view of CF approaches for the production of MPs. P-CF: MPs are synthesized in absence of supplied hydrophobic compartments and precipitate after translation. D-CF: MPs are kept in soluble form by insertion into provided detergent micelles. L-CF: MPs can become inserted into preformed liposomes of defined composition. 1 Development of cell-free expression systems for the high-level production of functionally folded membrane proteins. We established in our group the high level expression of MPs in CF systems by modifying Escherichia coli S30 extract preparation protocols and by optimizing reaction processes (Klammt et al., 2004). Our most productive set-ups are continuous exchange cell-free (CECF) expression systems having a reaction mixture (RM) separated by a semipermeable membrane from a feeding mixture (FM) (Alakov et al., 1995). As reaction devices, we have developed specifically designed Plexiglas containers. We have further optimized essential reaction components like the energy system, concentrations of distinct ions and precursors and the supplementation of beneficial additives. Techniques for the preparation of key compounds like E. coli cell extracts and purified T7polymerase are established procedures in our lab (Schwarz et al., 2006). We can yield up to 6 mg of recombinant MP per ml RM in 12 hours of incubation and numerous MPs of prokaryotic and eukaryotic origin, with either -helical or ß-barrel type secondary structures and with up to 14 transmembrane segments (TMSs) have already successfully been produced. Most of those targets like the tellurite transporter TehA, the cysteine exporter YfiK or eukaryotic proteins like G-protein coupled receptors (GPCRs), aquaporins or the ion channels rOCT1 and rOCT2 could not be produced in significant amounts in conventional in vivo expression systems based on living cells. For P-CF expressions, we have screened detergents that are suitable for the efficient solubilization of the MP precipitates (Klammt et al., 2004; Klammt et al., 2005). Especially 1myristoyl-2-hydroxy-sn-glycero-3-[phospho-RAC-(1-glycerol)] (LMPG) and related derivatives from the detergent family of lyso-phospholipids were found to have optimal properties in the solubilization of structurally different MPs. LMPG solubilized MPs can then be transferred into other hydrophobic environments by buffer exchange. Spectroscopic analysis and reconstitution followed by transport assays demonstrated the folding in functional conformations of P-CF produced transporters (Elbaz et al., 2004; Klammt et al., 2004). In addition, our recorded NMR spectra of solubilized EmrE, SugE, TehA and YfiK further indicate structurally folded conformations of the proteins. We use the P-CF mode for rapid expression screening of new MP targets and for the development of protocols for high yield production. If we observe aggregation or problems in the functional folding of P-CF expressed MPs, we switch to D-CF expression into defined detergent micelles. We have analyzed a representative variety of detergents including non-ionic detergents (alkyl-glycosides (-OG, DDM, DM), polyoxyethylene-alkyl-ethers (Brij derivatives, Thesit, Genapol), polyethyleneglycol derivatives (Triton, Tween, NP40), steroid-derivatives (CHAPS, Digitonin), zwitterionic detergents (DPC, DHPC, diC6PC, diC8PC), and long-chain ionic detergents (LMPG, LPPG) for their suitability for the production of soluble MPs (Klammt et al., 2005). In this screen, we identified the group of polyoxyethylene-alkyl-ethers to be best suited for soluble expression of MPs. In summary, P-CF and D-CF expression modes have been established in our group and we have already demonstrated the efficiency of these techniques for the high level production of functionally folded MPs in several cases. 2 Development of throughput processes for the optimization of cell-free expression protocols. Screening parameters in cellular-based throughput expression approaches is usually restricted to screening of only few variables due to the complex nature of cellular environments and degradation and conversion problems. In contrast, the open nature of cellfree systems enables the development of expression protocols for individual target proteins by screening of a large number of expression conditions. This strategy is optimal for robotic devices and we have established processes for the automatic cell-free throughput expression screening based on a Tecan freedom Evo200 platform (Fig. 2). Reactions are set up in microplate formats by high performance nanoscale pipetting roboters and all subsequent steps like incubation, centrifugation, purification and quantification can be operated as integrated processes in order to determine ideal expression conditions. In a first approach, we have analyzed the cell-free expression of a comprehensive subset of the E. coli inner membrane proteome containing C-terminal fusions of GFP for fast monitoring (Daley et al., 2005). In a subset of 128 different MPs, > 80 % of the targets could be synthesized after two optimization screens in D-CF and P-CF expression modes. Fig. 2. Throughput design for the optimization of cell-free membrane protein production. An integrated process for pipetting, incubation, separation, purification, quantification and parameter selection of CF MP expression conditions is shown. The expression screening is demonstrated with an example of Mg 2+/K+ ion concentration optimization. The class of electrochemical potential-dependent transporters of E. coli includes several hundred proteins belonging to at least 50 different families (www. tcdb.org). Exact numbers are impossible to define as many MPs cannot be functionally assigned so far. In our cell-free expression optimization screen, 39 transporters of this class belonging to 19 different families could already be successfully produced (Fig. 3, Table 1). Fig. 3: CF expression of EPD transporter. Samples containing CF produced transporter were separated by 17.5 % SDS-PAGE and stained with Coomassie-Blue. 2.5 µl of CF RM was analyzed. For most of them, we have optimized the expression protocols to achieve preparative scale amounts. This expression screen has demonstrated that we can produce electrochemical potentialdependent transporters ranging in size from 110 to 1041 amino acids with 4 to 14 TMSs, while those numbers do not define limits yet. These preliminary results indicate that (I) there is no evident bias in the size of CF synthesized MPs and even very large proteins can be synthesized in mg amounts. (II) Topologies and predicted number of TMSs do not seem to play a significant role in the expressability of MPs by CF systems at least in the P-CF and DCF modes. (III) For the majority of MPs, the optimization of basic screening parameters like the concentrations of ions, detergents and precursors are sufficient in order to obtain expression levels sufficient for structural analysis. Cell-free synthesis is not confined to prokaryotic targets. In cooperation with the group of Hermann Koepsell from the University of Würzburg we have analyzed the expression of the cation transporter rOCT1 and the anion transporter rOAT1 from rat. Both proteins have a molecular mass of approx. 60 kDa and 12 predicted TMSs. After protocol optimization, both proteins could be produced in levels of several mg per ml of RM in the PCF mode. With reconstituted CF produced rOCT1, the specific transport of methyl-phenyl phosphonium (MPP+) was measured with a KM (MPP+) of 35 µM and a minimal turnover rate of 19 sec-1 (Fig. 4). These results agree well with data previously obtained from rOCT1 isolated from insect cells with a KM (MPP+) of 30 µM and a minimal turnover rate of 20 sec-1 quinine inhibited MPP uptake [nmol MPP mg-1 sec-1] (Keller et al., 2005). Fig. 4. CF expression and functional analysis of eukaryotic electrochemical potential-dependent transporters. Transport activity of CF produced and reconstituted rOCT1. Reconstituted proteoliposomes were analyzed with radiolabeled MPP+. The measured transport activity could be inhibited by the specific inhibitor quinine. Figure is courtesy of T. Keller and H. Koepsell. 300 200 100 0 0 50 100 150 200 250 MPP-conc. [µM] This approach demonstrates that even complex eukaryotic electrochemical potentialdependent transporters with 12 TMSs can be obtained in a functional conformation and at high levels by CF expression. It should further be mentioned that rOCT1 as well as rOAT1 samples of similar quality can be obtained from conventional insect cell expression systems only in µg amounts from several litres of culture after weeks of work and at several times higher costs. 3 CF expression and functional analysis of the human endothelin B receptor. We have shown that cell-free expression is an interesting and promising alternative for the production of G-protein coupled receptors (GPCRs) as well (Klammt et al., 2007a; Klammt et al., 2007b). The receptors for human endothelin B (ETB), human and porcine vasopressin type 2 and rat corticotropin releasing factor are synthesized in amounts of up to 6 mg per ml reaction mixture in P-CF and D-CF modes. Single particle analysis revealed homogenous dispersion of dimer particles in cell-free produced GPCR samples (Klammt et al., 2007b). By various complementary techniques, we have confined the dimer interface to the N-terminal end of ETB involving TMS 1 (Klammt et al., 2007a). 4 Development of labeling strategies for the structural investigation of membrane proteins by liquid state NMR spectroscopy. Cell-free expression solves a major problem for the structure determination of MPs by providing sufficient material, but further technical challenges remain. NMR spectra of helical MPs suffer from significant peak overlaps due to the limited 1H chemical shift dispersion and from fast relaxation. Consequently, only the most basic NMR experiments yield sufficient sensitivity for detailed investigations of larger MPs. We have developed NMR-based techniques that allow us to efficiently obtain backbone assignments of solubilized MPs as the first step in structural determinations (Trbovic et al., 2005; Koglin et al., 2006). Our methods take advantage of the high flexibility of CF systems in combination with almost completely suppressed metabolic scrambling of added isotope labeled compounds. Our assignment strategy is based on a two step approach in which we first use standard triple resonance experiments to obtain as many assignments as possible and then use a double labeling scheme to select amino acid pairs with a two-dimensional version of the HNCO experiment to identify sequence-specifically additional amino acids. CF expression allows obtaining amino acid type selective labeled samples in basically any combination of combinatorial labeling schemes. In addition, we have recently developed a new labeling protocol (TMS-labeling for transmembrane segment labeling) that takes advantage of the fact that roughly 60% of the transmembrane helices of MPs consist of the six amino acid types G, A, L, F, I and V. Producing MPs that are double labeled only with these six amino acid types significantly reduces peak overlap in HNCA and HNCOCA spectra, while providing many sequential connectivities due to the clustering of these six amino acid types in the TMSs. We have started to assign the backbone resonances and to investigate the structure of MPs. In particular we have focused on TehA, a 36 kDa transporter with 10 TMSs involved in detoxifying tellurite compounds in bacteria (Turner et al., 1997; Taylor, 1999). We have structurally analyzed a truncated derivative of TehA (∆TehA) that is still functionally active and covers the first seven TMSs (219 amino acids) (Fig. 5A). Following sequential assignments of more than 90% of the backbone resonances we have started to analyze the three-dimensional structure of the protein. Secondary structural analysis was mainly based on the 13 C and 13 Cß chemical shifts as well as on the pattern of sequential NOEs in the 15 N- edited [1H,1H]-NOESY spectrum. We have further started to use paramagnetic relaxation enhancement (PRE) to obtain distance constraints for the structure determination of ∆TehA. For this purpose we have mutated all three naturally occurring cysteines to alanines and have reintroduced a cysteine residue at specific locations. Due to the significant peak overlap in the [15N,1H]-TROSY spectrum we cannot use a fully 15 N-labeled sample for these investigations but have to rely on amino acid type selectively labeled samples. Using this approach we have obtained ~100 PRE constraints so far which we have combined with angle constraints derived from 13C-chemical shifts and sequential NOEs in structure calculations. Figure 5B shows the current structural model of TehA. This model will be refined with additional NOEs and PREs in the future. A B Fig. 5. Structural evaluation of ∆TehA. A: [15N, 1H]-TROSY spectrum of 15N/2H labeled ∆TehA containing the first seven TMSs. B Structural model of ∆TehA. All seven predicted helices are present, however, several of them are still distorted. IV Research Plan 1) Development of expression protocols for the direct expression of membrane proteins into liposomes, bicelles and nano discs. Based on our established P-CF and D-CF expression protocols we want to develop procedures to directly express membrane proteins into liposomes, bicelles and nano discs. Expression into liposomes is of interest for functional studies, in particular for transporters that need two different compartments that are separated by a membrane for the any functional studies. Liposomes are however not suitable for high resolution studies such as liquid state NMR spectroscopy or x-ray crystallography. To be able to investigate the structures of membrane proteins in hydrophobic environments that mimic the natural environment better than detergent micelles we will develop protocols for the direct incorporation into bicelles and nano discs. 1.1 Incorporation into liposomes. Direct incorporation of a membrane protein into a lipid bilayer is significantly more difficult than incorporation into detergent micelles but can be achieved by destabilizing the liposomes with detergents. We will use different types of lipids such as DMPC, DMPG and E. coli total lipid mixtures. If available we will use ether-linked versions of these lipids which are not sensitive to hydrolization. Before using these lipids in cell-free reactions we will determine the amount of detergent necessary to destabilize the liposomes without completely dissolving them. This can best be achieved by measuring the optical density at 580 nm. Dissolving the liposomes results in a decreased optical density and we will determine the detergent concentration of the mid-point of this transition. We will use lipid : detergent ratios around this mid-point concentration in the cell-free expression experiments. These expression experiments will be carried out with our robotic platform in a 96 well plate format by changing in addition to the detergent and lipid concentrations the concentrations of different salts and amino acids. Liposomes will be created with a diameter of 4 m by dissolving the lipids in a suitable buffer and using an extruder to create a homogeneous particle size. At the beginning we will use those detergents that are well tolerated by the cell-free system. However, since destabilization of the liposomes can be achieved at concentrations lower than the CMC of the detergent we can use some detergents that decrease the expression yield when added at concentrations above their CMC. The effect of low concentrations of such detergents will be tested in expression experiments without added lipids. After the cell-free expression experiments, the liposomes will be harvested by centrifugation as the insoluble fraction. SDS-PAGE and western blot analysis will be used to test if this fraction contains the expressed protein. The successful incorporation into liposomes will be tested by obtaining freeze-fracture images by electron microscopy. The necessary equipment and expertise for these types to obtain these images is available at the Max-Planck Institute for Biophysics that is located next to our institute on the campus of the University of Frankfurt and we have frequently used this MPI facility in the past. If incorportation into liposomes can be confirmed in these images the liposomes will be purified from other components of the insoluble fraction by sucrose density gradient centrifugation. 1.2 Soluble expression into bicelles Bicelles are formed by mixing long-chain and short-chain lipids. If the lipid : detergent ratio is smaller than 1, isotropic bicelles can form that are small enough to allow high resolution liquid state NMR spectroscopy but provide at the same time a disk-shaped form that mimics better the natural flat bilayer of membranes than the curved detergent micelles. Above a ratio of 1, also depending on the temperature as well as ionic strength and presence of additional charged detergent molecules, the solution will form a lyotropic liquid crystal in the presence of strong magnetic fields that have been used for the measurement of residual dipolar couplings. For the structural investigation of membrane proteins, however, incorporation into isotropic tumbling bicelles is required and we will, therefore keep the ratio in a range that allows the creation of such bicelles. Incorporation into bicelles can in principle be achieved in different ways: 1) by reconstituting the membrane proteins in DMPC liposomes and subsequent formation of bicelles by adding detergent (DHPC), 2) by solubilizing the membrane protein in DHPC micelles and subsequent formation of bicelles by addition of lipids (DMPC) or 3) by dissolving the membrane protein in organic solvents followed by adding both bicelles components and removal of the organic solvent. All three different ways to produce membrane proteins incorporated into bicelles can in principle be used for the creation of bicelles samples based on membrane proteins expressed in a cell-free system with the third option most likely being restricted to only a few smaller membrane proteins. Obtaining micelle solubilized membrane proteins, however, is an established technique in our laboratory and detergents can be routinely exchanged to obtain a sample dissolved in a suitable detergent for bicelles formation (DHPC). As mentioned before, direct incorporation into liposomes has been shown to be in principle possible and protocols for obtaining preparative amounts of liposome incorporated membrane proteins will be developed in specific aim 1.2 (see above). The open nature of the cell-free reaction, however, opens an alternative avenue towards obtaining bicelle-solubilized membrane proteins by formation of bicelles in the reaction mixture and direct expression into these bicelles. Since the size and the behavior of the bicelles depend on many parameters (lipid : detergent ratio, salt concentration, additional detergent components) we will screen many different parameters using our robotic platform. One advantage of bicelles is the possibility to purify the protein / bicelles complex by ion chelate chromatography when the membrane proteins contain a His-tag. If reaction conditions can be identified that suggest that a large percentage of the expressed protein is contained in the soluble phase we will purify the protein. To investigate if the protein is incorporated in a bicelles (in contrast to a micelle formed by the detergent component) we will measure 31P NMR spectra. If these spectra indicate the existence of bicelles we will use the cell-free expression system to label the protein with 15N-labeled amino acids. At the beginning we will use the amino acids glycine, alanine, serine and tryptophan since they cover a wide chemical shift range and are useful to investigate the homogeneity of the sample. The homogeneity and stability of the bicelles can be improved by doping the bicelles with negatively charged dihexanoyl- / dimyristoylphosphatidylserine or other components. After optimization of the spectral quality based on the use of a limited number of amino acids we will prepare a triple labeled sample 13C/15N/2H by using the adequate amino acid mixtures (in deuterated extract to avoid back exchange of deuterated a-positions) and investigate the possibility to measure multi-dimensional triple resonance experiments. Depending on the protein we will also investigate the biological function by performing binding assays if binding partners / inhibitors are known and available. 1.3 Soluble expression into nano discs The recently developed nano disc technology allows the in vitro generation of preformed planar membranes of defined shapes and sizes that are suitable to accommodate only defined numbers of membrane proteins (Bayburt et al., 2002). Nanoparticulate phospholipid bilayer disks can be assembled from phospholipids and specific membrane scaffold proteins. The scaffold proteins can be overproduced by conventional expression systems in E. coli cells and detailed protocols for the in vitro nano disc formation have been published (Bayburt et al., 2002). We have established the expression of membrane scaffold proteins in our lab and they will be used in mixtures with different lipids to produced a variety of nano discs in vitro. The nano discs will be analysed for the insertion of a representative selection of membrane proteins. Protocols will be established for the efficient insertion of membrane proteins produced in the P-CF mode. Alternatively, nano discs will be supplied directly into CF reactions for the co-translationally insertion of membrane proteins. This technology would provide the advantage of uniform membrane protein samples inserted into a natural membrane-like environment. The geometry of nano discs can be manipulated as such that only a single protein can be accommodated in one nano disc, resulting in a homogenous sample probably also suitable for structural approaches even by NMR spectroscopy. This approach would therefore provide a further alternative option for the incorporation of membrane proteins into a hydrophobic environment. Recent reports have already demonstrated that CF expression in presence of supplied preformed nano discs can be a promising tool for the soluble expression of complex membrane proteins including GPCRs (Katzen et al., 2008). Optimization of expression conditions and fine-tuning of protocols will make use of our robotic platform and build on the experience obtained with the expression into micelles, liposomes and bicelles.