On the importance of knowledge and international exchange - how Sweden grew rich Author: Åsa Östling Norrman, the County Adminstration of Västmanland. Translation: John Jones, Mälardalen University. Introduction Bergslagen – the counties of Värmland, Västmanland, Närke and southern Dalecarlia – constitute Sweden’s industrial cradle. Here, as early as the 12th century, the beginnings of industrial development were to be found. Evidence of this is the discovery of a primitive blast furnace, the oldest in Europe, at Lapphyttan in Norberg. From these mining operations, there developed, over the centuries, an industry which has given birth to several large-scale international enterprises based on pioneering technology in addition to early-developed international sales organisations. The pioneers are to be found among descendants of the old master miners as well as among foreign technologists, financiers and tradesmen. Fundamental natural resources as the basis of industry The basis of industrial development in Bergslagen has been iron ore with its low phosphorus content, well suited for blast furnace operations. Here there was also copper, silver and even a little gold. The forest provided the fuel. Running water set into motion the mine pumps, the blast furnace bellows, the forgers’ tilt hammers and in due course the electrically-operated industrial machines. Thus, in the heart of Sweden, in Bergslagen, the foundation of an industrial and welfare nation was built. The Middle Ages In its oldest form, the iron industry did not mean mining. It was established on deposits of lake and mire ore, and was a subsidiary industry to agriculture. The production of iron from mire and lake ore occurred as early as prehistoric times and was still predominant during the early Middle Ages. As far as can be judged, even this iron was exported to some extent. The manufacturing of mire ore was eventually replaced by rock mining in quarries. How old this branch of the mining industry is cannot be stated with certainty, but the sources which name this process do not go further back than the 14th century and apply to the Norberg mining district in the north of Västmanland. The change that lay in the rise of a true mining industry was very great. Rock ore mining demanded a real organisation and therefore created a separate industry. A feature of this is that the world’s oldest company, Stora Kopparberg, was established in Falun. When, during the later centuries of the Middle Ages, Sweden had acquired a mining industry in no less than three metals (iron, copper and silver) and exports of at least two (iron and copper) the acquisition of capital and trading for these purposes created tasks that went beyond the abilities of the Swedes of that time. Those who were then called in were Northern Europe’s leading tradesmen, the Hanseatic League and next their incomparably most influential group, the Lübeckians. As early as in the 14th century Lübeckians are reported as part-owners of the Falun mine and later, the German influence can be traced over the whole of Bergslagen. Place names such as Garpenberg and Garphyttan indicate traces of Germans: Garp was a nickname for Germans. Saxhyttan and Saxåhyttan referred to Saxons. This was 1(7) the first foreign influence that had significant importance to Sweden’s economic development and this influence was not solely restricted to iron mining. The important role of immigrants as bearers of knowledge Apart from our natural resources, immigrants and the knowledge they brought with them have been a basic prerequisite for the development of the Swedish economy. Practically everything new that has occurred in this area has depended on initiatives from immigrants. Incomparably foremost in the areas where immigrants have had the greatest importance is the iron industry. Crown ”bruks” (works) – German hammersmiths Bergslagen was a theatre of war during Engelbrekt’s revolt against the Danes in the 15th century and during the continued fighting that did not cease until Gustav Vasa established himself as the country’s strong man and new King in the 1520s. Gustav Vasa had the first proper ironworks, the Crown works, built in order to improve, to a greater degree, Swedish iron within the country. The ”bruk” represented a special system, almost unique to Sweden, of organising production as well as social relationships. These bruks fulfilled their function right up to the beginnings of the modern welfare state in the 19th century. The bruk was both a company and a municipality, and was organised hierarchically. Families spent their whole lives in the community, which comprised the bruk. German hammersmiths were called in to build up a more organised production of hammered iron. They originated from Austria and south-eastern Germany. Previously the Swedish iron that had been exported had mostly had the form of osmund iron, an iron which has been forged and chopped into lumps, osmunds, of uniform weight and controlled quality. German forging means that the pig iron is wrought directly in connection with a single forge of glowing coal. The finished bar steel had a wide field of application, from nails and building materials to horseshoes, tools etc. In Bergslagen there were at the most 400 blast furnaces. The whole of Bergslagen resembled, for a period, a large industrial area, inhabited by master miners, charcoal-burners, mining- and foundry-workers and proprietors. The National Board of Mining and Metal Works In the 17th century, the fear that the country would be affected by a shortage of forests resulted in the introduction by the Crown of special mining legislation, and in 1637 the National Board of Mining and Metal Works was established with the task of controlling regional development with regard to the works and foundries. The Swedish Steel Producers Association In 1747 the Swedish Steel Producers Association was established in order to work for reasonable prices for iron of different kinds and to facilitate the financing of the iron trade. The Swedish Steel Producers Association was later granted the right to run their own loan business together with consultancy and research. The Swedish Steel Producers Association became the trade organisation of the Swedish works. 2(7) An export industry From the very beginning, mining in Bergslagen was a typical export industry. During the Middle Ages and the 16th century Swedish iron was shipped mainly via the Hanseatic League to the Baltic harbours such as Lübeck and Danzig. Above all it was osmund iron. As the works expanded and hammered iron increased in proportions, exports were directed towards more western European markets. During the first half of the 17th century Holland was predominant and during the 1660s England became definitely the largest market for Swedish iron. Swedish copper dominated the European market completely during the 17th century. Copper and iron created the basis of the Swedish Great Power period. They were strategic metals which, among other things, were used for the manufacture of cannon. The country that provided, without comparison, the most important leaders of Swedish industry during the Great Power period was the Netherlands. The De Geer Group The mining industry grew quickly and by the end of the 17th century there were 334 works in Sweden. The new proprietors came primarily from three different groups: wealthy foreigners, the nobility and the merchants in the cities. At an early stage the Walloon and Amsterdam banker Louis De Geer, with roots in the industrialised Liège area, predominated. For a time the De Geer Group included, among others, the Dannemora mine with Österby Bruk and the works in Leufsta, Forsmark, Gimo, Kroppa, Finnåker and Finspång. Here there are interests in the Copper Mine in Falun, and cannon foundries, weapon factories, brassworks, blast furnaces and German forges. Louis De Geer co-operated closely with the de Besche brothers who were responsible for the technical and industrial development. Louis De Geer himself was primarily in charge of financing and marketing. From the point of view of those in power, Louis De Geer’s most important contribution was the constantly troublesome financing of the Swedish Crown. In that way he also became the merchant who, more than any, came to trade in Swedish copper as well as being the foremost supplier of cannon and weapons. De Geer was also the greatest industrialist in the country and above all the initiator in the reform of the Swedish iron industry. He ran all kinds of manufacturing processes, brassworks, steel production, tin shops, wireworks, papermills, clothes factories, had a large shipping and shipbuilding company and undertook two large projects to equip the Navy during the Danish war of 1644-1645. For his growing claims against the Crown he was largely remunerated in the form of so-called estate purchases and thereby became a landed proprietor of great stature. De Geer’s behaviour was not particularly considerate, which did not make him very popular, not even among those in power. On the other hand, this did not have such great significance as many were dependent on his knowledge, for example as a man of ideas and as economic adviser. Although he became a Swedish nobleman it is doubtful if he thought of himself as a 3(7) Swede. He had kept his trading house in Amsterdam and also died there. All indications suggest that he never learnt Swedish. His letters to Royalty and Privy Councillors were always written in Dutch, German or French. Walloons With the families of Louis De Geer and de Besche followed a large-scale immigration of Walloons during the 17th century, bringing with them their forging skills to Sweden. They came from parts of today’s Belgium and northern France, which had at times suffered from production problems during the Dutch war of freedom (1579-1648). The Walloon works produced their crude iron themselves with ore from the Dannemo mine, containing elements of minerals which gave an iron of extraordinary quality. The Walloonian iron became the ”alloy steel” of its time and was exported principally to the Sheffield area in England to be used for tools, saws, scissors etc. Walloonian forging is a method of decarburisation in the open hearth furnace for the production of forgeable steel from crude iron. The hearth on which the iron was decarburised was designed with only one tuyère (opening for blast air). The crude iron was melted down and not decarburised straight away, as for example in German forging and the Lancashire process, but a long pig iron ingot, as it is called, was fed in from the back of the hearth and allowed to melt away during the whole process. Walloonian forging was carried out chiefly at the Uppland works, for example Lövsta, Forsmark and Österby which were owned by Louis De Geer. Industrial knowledge in the sphere of bar iron manufacturing was kept almost completely a secret by the Walloons and their descendants. Of the total number of Walloons, the smiths and foremen at the blast furnaces accounted for around 25 per cent. The remainder were woodcutters and charcoal burners together with craftsmen at the works who repaired and maintained the industrial plants. Financing The immigrants also played important parts as financiers on behalf of the Crown. Before the appearance of the commercial banks during the later part of the 19th century, international credit granting was maintained chiefly through personal connections between the various trading towns. These connections had as a rule their basis in family ties. In order to provide the states with foreign credit it was therefore almost necessary to have family connections in the main European trading cities. Louis De Geer worked together with Dutch relatives, in particular the Trip family. The state threw its doors wide open to all foreigners. Golden age The 18th century was a golden age for the works in Bergslagen. At the middle of the 18th century Sweden accounted for three quarters of England’s import of iron. Sweden accounted for a total of one third of Europe’s entire iron production. 4(7) Master miners get competition – the puddle process During the second half of the 18th century, iron production i Russia increased greatly. Russian iron eventually took over the leading role of iron in England. At the beginning of the 19th century the English learnt how to produce forgeable iron from coke pig iron using coal as fuel, in the puddle process, as it is called. The industrial revolution that occurred in England in the 18th and 19th century had great after-effects in Bergslagen. Henry Cort created, by his puddle process, the conditions for a strong rise in the domestic production of iron in England. Swedes and Russians were in principle obliged to seek new markets, in among others the USA. The Swedish iron exporters also succeeded in keeping their traditional markets such as Germany, France and Portugal and the East Indies. Innovative crisis – English influence As early as the 1840s the puddle process became a success in the USA too and the import of Swedish iron declined. At the same time there came an unexpected recovery of exports to England and above all to the Sheffield area, the greatest stronghold of Swedish iron. What was in demand was iron for springs for railway carriages and machine parts, an iron that the Swedish works produced by the Lancashire process. This method originated in Lancashire in England and was brought to Sweden during the 1830s. The last manufacturing in Sweden by the Lancashire process was done in Ramnäs, in the County of Västmanland, in 1964. The introduction of the Lancashire process meant a substantial restructuring of the Swedish works. Many old German forges were superseded by Lancashire foundries. The Swedish iron industry acquired an entirely new structure and product mix. Every works with the ambition of expanding acquired a rolling mill. The smaller works found it increasingly more difficult to keep up with the competition. In the middle of the 1870s the first great works crises began to hit Bergslagen. Here begins the growth period of industry. Here new dynasties such as Wallenberg and Ax:son Johnson are established. Bessemer and Göransson Right up to the introduction of the Lancashire process, the quarry works had been applying the principles that had been established as early as the Middle Ages. Pig iron had been produced in the master miners’ blast furnaces with a carbon content of about 4%. The pig iron had then been heated up again, decarburised in the works’ foundries after which was obtained a soft forgeable iron of which the carbon content was 0.1%. What the market was demanding more and more, concurrently with the industrial revolution, was a somewhat harder iron that could be used for, among other things, details in steam engines and other machine equipment. The ideal was an iron of which the carbon content was about 1%, in other words steel. The ingot steel methods had great importance for the production of this type of steel. Its pioneer was the British engineer Henry Bessemer (1813-1898) whose method, the Bessemer process, came to revolutionise the steel industry. The method was patented in 1855 and was epochmaking for the development of the iron industry and was the first of the ingot steel processes, that is, processes whereby steel is produced directly from crude iron into a castable product. The Bessemer process is a steel production process by which the carbon content in molten crude iron is decreased through oxidation by means of air blown in through the iron bath in a tilting furnace. 5(7) Bessemer himself did not succeed in producing ingots of satisfactory quality. The founder of Sandvikens Jernverk (Ironworks), Göran Fredrik Göransson (1819-1900), was the first to succeed in carrying out the process with technologically and financially good results. Göransson’s development of the Bessemer method made possible the extension of railway networks on a large scale over the entire world. Through his efforts in Edsken and Högbo he lay the foundation for the global combine that is today called Sandvik. More ingot steel processes In the same way that the lancashire process, two decades earlier, had begun to spread over Bergslagen, new Bessemer works were now growing there at, among other places, the large steelworks in Domnarfvet, which is started up in the war year of 1878. Hardly had the Bessemer method completed its triumphal procession over the world when another ingot steel process is discovered. Whereas the bessemer affected the process in the steel furnace by blowing air through, other inventors were working to find methods to obtain a sufficiently high temperature for the smelting of steel in a furnace. One such method was the Martin method which was developed by the brothers Emile and Pierre Martin in conjunction with Wilhelm Siemens in the 1880s. By the Martin process, even scrap metal could be used as raw material, which marked a breakthrough in the Swedish iron industry. A new technical method which was called the Thomas process, after its English inventor, made it also possible to exploit the metalliferous mountain rock in northern Sweden. By this method, high quality steel could be produced from phosphorous ores. The ingot steel methods led to a concentration of production to large units. The major companies led the way and during the later part of the 19th century, operations were concentrated at Stora Kopparbergs Bergslags new works, Domnarvet and at Uddeholms works in Hagfors and also Munkfors. Many smaller works were closed down. During the 20th century the oxygen gas steel process and the electrical steel process have had great importance in the steel industry. Swedish inventions pave the way för the expansion of the engineering industry The engineering industry began early in Sweden. One of the forerunners was Motala works, which was established in the 1820s and which later came to build railway engines. In the 1870s great changes occurred in the engineering industry. These changes were connected with the mechanisation of agriculture, the building of railways and steamships and the need of industry for special machines. A period of great expansion in the engineering industry took place around the turn of the 20th century. At this time a large number of specialised companies, based on Swedish inventions, were formed: Alfred Nobel’s explosives which contributed towards creating the modern Bofors. Gustav de Laval who constructed the cream separator which was taken over by the company Separator. 6(7) Gustav de Laval also developed the steam turbine which became the most widely-used source of steam power in the world. Gustav Daléns invention of the gas accumulator lay the foundation for the company AGA’s work which revolutionised the beacon system all over the world. Jonas Wenström’s invention of a dynamo machine, which made it possible to transmit high-voltage alternating current over long distances. It was upon this invention that ASEA lay the foundation for its worldwide activity. Lars Magnus Eriksson constructed a telephone apparatus which achieved worldwide distribution through the company L M Eriksson. Sven Wingquist invented a self-generating ball bearing, which in 1907 formed the basis of Svenska Kullagerfabriken, SKF (the Swedish Ball Bearing Company). Information technology Sweden has recently been recognised as the European centre of IT, information technology, particularly in wireless communications. Sources: Blomé Göran, Rydberg Sven. Bergslagen Sveriges Hjärta. Gullers Förlag AB. Örebro 1992. Hagstrom Jerry. To Be, Not To Be Seen - The Mystery of Swedish Business. The George Washington University School of Business and Public Management. SkanAtlantic Press. Middleburg 2001. Heckscher Eli F. Svenskt arbete och liv. Albert Bonniers förlag AB. Stockholm 1985. Hildingson Lars, Kjellin Gunnar, Norman Torbjörn, Westin Gunnar T, Åberg Alf. Två sekler. Natur och kultur. Örebro 1978. Nationalencyklopedin. Tynderfeldt Bo, red. Västmanland. Utbildningsförlaget Brevskolan. Stockholm 1993. 7(7)