PRESSURE Mass and Weight: Mass (m) is the amount of matter in an object (SI unit = kg, British unit = slug) As long as the amount of matter remains the same, the mass is constant. Weight () is the force of gravity on an object (SI unit = N, British unit = lb) An astronaut’s body weight on the moon is only about 1/6 of that on earth. His mass is unchanged but the force of gravity is different and so his weight is not constant. m = 1 slug m = 1 kg a = 1 m/s2 F = 1N a = 1 ft/s2 F = 1 lb(f) g = 9.81 N/Kg w = 9.81 N g = 32.2 lb/slug w = 32.2 lb a = 9.81 m/s2 = 32.2 ft/s2 a = 9.81 m/s2 = 32.2 ft/s2 Units of Force: SI: A Newton (N) is a force which will cause a 1 kg mass to accelerate at 1 m/s2. The force of gravity on earth (g) is 9.8 N/kg. Gravity causes a 1 kg mass to accelerate (fall) at a rate of 9.81 m/s2. British: A pound of force (lbf) will cause a mass of 1 slug to accelerate at 1 ft/s2. The force of gravity on earth (g) is 32.2 lb/slug. Gravity causes a 1 slug mass to accelerate (fall) at a rate of 32.2 ft/s2. cgs: A dyne of force (dyn) will cause a mass of 1 g to accelerate at 1 cm/s2. The force of gravity on earth (g) is 981 dyn/g. Gravity causes a 1 g mass to accelerate (fall) at a rate of 981 cm/s2. Conversions: 1 N = 1 kgm/s2 1 lb = 1 slugft/s2 1 dyn = 1 gcm/s2 force-force: 1 lb = 4.45 N 1 N = 105 dynes mass-mass: 1 slug = 14.6 kg 1 kg = 103 g mass-weight: 1 kg = 9.807 N 1 kg = 2.205 lb Pressure 1 slug = 32.17 lb 454 g = 1 lb 1 There are 2 definitions for density: a) Mass Density and b) Weight Density a) Mass Density ( - pronounced “rho”) is mass per unit volume = m v kg m3 units: or g cm3 slugs ft 3 or b) Weight Density (D) is weight (gravitational force) per unit volume. D v units : N m or 3 lb ft 3 or dyn cm 3 Note: D Complete the following table: * g/cm3 H2 O 1.00 (= s.g.) Hg 13.596 (= s.g.) air 0.0013 kg/m3 v m g g v 1 m = 3.2808 ft g/L dyn/cm3 N/m3 lb/ft3 slug/ft3 *H2O at 3.98C, Hg at 20C, air at STP Convert the mass density of water in kg/m3 to various units of weight density Pressure 2 Gravitational Acceleration The “constant” acceleration due to gravity varies due to several factors. One of these factors is the latitude of the observer. Another is the altitude. Latitude Acceleration due to gravity decreases as the inverse of the square of the distance from the center of mass of the body imparting gravitational acceleration; g = k/x2, where x = centre to centre distance. Because the earth is not perfectly spherical, the distance from the center of the earth for any person standing on the surface depends upon the latitude, L. The center-to-surface distance is less at the poles than at the equator. As a result, gravitational acceleration varies from 9.8322 m/s2 at the poles to 9.7803 m/s2 at the equator. The acceleration due to gravity at any latitude, L, (at sea level) is given by the following equation: g = 9.780327 [1 + 0.0053024 sin2(L) – 0.0000058 sin2(2L)] For example, g at sea level at 42° north latitude (Windsor and Rome, Italy) is 9.8035 m/s2. N Earth is an ellipsoid. It is flattened at its poles. r = 6,378,140 m g = 9.7803 m/s2 r = 6,356,755 m g = 9.8322 m/s2 Altitude The equatorial radius of the earth is approximately 6,378,140 meters. The polar radius is approximately 6,356,755 meters Modeling the earth as an ellipsoid, the radius, R, of the earth at any latitude, L, is given by the following equation: R = 6,356,755 sqrt [1 + 0.0067396 cos2(L)] At the 42nd parallel R is calculated to be 6,368,574 meters at sea level. A person at an altitude of H meters above sea level experiences an acceleration due to gravity of: a = g R2 / (R + H)2 For example, Windsor, Ontario is ca. 581 ft (177 m) above sea level. This gives an acceleration due to gravity of 9.8029 m/s2. Not withstanding the foregoing calculation, we will use a standard value for g of 9.80665 m/s2, rounding to 4 sig figs = 9.807 m/s2, (32.17 ft/s2) and 9.807 N/kg (32.17 lb/slug). Pressure 3 There are 2 definitions for density: a) Mass Density and b) Weight Density c) Mass Density ( - pronounced “rho”) is mass per unit volume = m v kg m3 units: or g cm3 slugs ft 3 or d) Weight Density (D) is weight (gravitational force) per unit volume. D v N units : m 3 or lb ft 3 or dyn cm Note: D 3 v m g g v * g/cm3 kg/m3 g/L dyn/cm3 N/m3 lb/ft3 slug/ft3 H2 O 1.00 (= s.g.) 103 103 980.7 9807 62.43 1.9404 Hg 13.596 (= s.g.) 13,600 13,600 13,300 133,000 849 26.3 air 0.00129 1.29 1.29 1.27 12.7 0.0805 0.00250 *H2O at 3.98C, Hg at 20C, air at STP The values in the table are accurate to 3 sig figs using the factors listed below * USING THE FOLLOWING CONSTANTS/FACTORS 2 2 2 g = 9.80665 m/s or N/kg = 980.7 cm/s or dyn/g = 32.174 ft/s or lb/slug 1 lb = 4.4482 N = 453.592 g 1 kg = 2.20462 lb 1 slug = 14.594 kg = 32.174 lb 1 m = 3.28083 ft 1 m3 = 35.3143 ft3 H2O @ 4º = 1000 kg/m3 = 62.429 lb/ft3 = 1.94035 slug/ft3 Although the gravitational constant in Windsor, Ontario is accurately calculated as 9.803 N/kg, the standard conversions between are based on a value of 9.80665 N/kg. The values in the table use the standard value of g rather than the local value. Pressure 4 Specific Gravity (sg) = sg = weight of a given volume of substance weight of an equal volume of water Ds s = Dw w The standard density for water is 1.00 g/cm3 which occurs at 3.98 ºC. Water is densest at this temperature and is less dense at all other temperatures, above and below this temperature. D4º = 62.4 lb/ft3 = 9810 N/m3 and 4º = 1.00 g/cm3 = 1000 kg/m3 = 1.94 slug/ft3 Note that for sg all units cancel so sg has no units. 13.6 g / cm3 13600 kg / m3 e.g. Hg s.g. = SI and cgs: s.g. = = 13.6 1.0 g / cm3 1000 kg / m3 10 . g / cm3 British: s.g. = Ds 62.4 lb / ft 3 e.g. Hg s.g. = 849 lb/ft 3 62.4 lb/ft 3 13.6 Note that the density of a substance in the cgs system is numerically the same as its s.g., however the density of a substance in the British or SI system is different than s.g. What about gases? The discussion of density and specific gravity above applies to liquids and solids. Since gases are much less dense than liquids or solids, the density of gases is usually reported in units of grams per litre (gpL) rather than g/mL or g/cm3 For example, Cl2 gas has a density of 3.17 gpL, while air is 1.29 gpL. The s.g. of a gas is the ratio of the density of the gas to the density of air at standard conditions called "STP", i.e., at 0 ºC and 1.00 atmosphere pressure. s.g.= density of gas density of air @ STP = density of gas (g / L) 1.29 g / L s.g. Cl 2 = 3.17 gpL 1.29 gpL = 2.46 Carbon dioxide has a specific gravity (relative vapor density) of 1.53 at STP. Calculate its density. (ans = 1.97 g/L). Is it heavier or lighter than air? Hydrogen, the lightest gas, has a density of 0.089 g/L. What is its relative vapor density? ( ans = 0.069) Pressure 5 Pressure Measurement: A fluid at rest exerts a force and pressure on the walls of its container. The force is perpendicular to the container walls. Pressure (p) = force per unit area: p F A units : N lb Paschal (Pa) or 2 (psf) 2 m ft A = r2 or lb (psi) in 2 h1 Within a fluid, pressure increases with the depth where there is greater force per unit area. h2 h3 V = Axh = r2 x h = d2/4 x h To describe the pressure at various depths, consider the height (h) of a column of the liquid above an area (A). The mass of fluid in a column is obtained from: = m/V p = m = V = (Ah) ( A h) g F m g = = = = gh = Dh A A A A This is called the pressure-depth equation: p = gh = Dh Using the pressure depth equation, calculate the pressure exerted by a column of H2O 251 cm high in both Pa and psf, then interconvert the two values as a check. (ans. = 2.46 104 Pa, 514 psf) Pressure 6 Pressure Exerted by a Fluid: low air pressure air pressure is exerted equally in all directions high air pressure 1. Pressure is proportional to height of a fluid, e.g., air pressure is less in Mexico City or in Denver Colorado compared to sea level. Mexico City and Denver are both about 1 mile above sea level. 2. Pressure is equal in all directions. Paschal’s Principle states that external pressure applied to an enclosed fluid is transmitted undiminished throughout the fluid. This is true for static fluids (fluids at rest). We will later see that when fluids move (flow) they lose pressure due to friction. 3. The slope of a container has no influence on pressure at a given depth in a fluid. h P1 P2 P3 P4 P1 = P2 = P3 = P4 Pressure 7 4. The total pressure in a fluid is the sum of the pressure of the liquid plus atmospheric pressure above the fluid. Total pressure is called “absolute pressure”. atmospheric pressure atmospheric pressure + fluid pressure = fluid pressure total pressure or ‘absolute pressure’ absolute (total) pressure = fluid pressure + atmospheric pressure pabs = gh + patm or pabs = Dh + patm Without the aid of scuba tanks, pearl divers are know to dive to a depth of 50 ft. Calculate the fluid pressure and absolute pressure in psi on a diver at a 50.0 ft depth of sea water. Assume the density of sea water is 1.027 g/cm3. Atmospheric pressure at sea level is 14.7 psi. (ans. 22.3 and 37.0 psi) Pressure 8 Atmospheric Pressure results from the weight of air above us. Air, like water, is a fluid and has mass. We live at the bottom of a sea of air. Standard atmospheric pressure is 1.0 atm. (14.7 psi) Atmospheric pressure is the same pressure as exerted by 33.9 ft. of fresh water (33 ft. sea water). Water is much denser than air so the depth of water is much less than the depth of air for a given pressure. Air pressure at the earth’s surface is due to the weight of all the air above that point. ca. 80 km to the top of the stratosphere A column of Hg 76cm (29.92 in) exerts the same pressure as atmospheric pressure. Mercury is 13.6 times denser than water. Mercury exerts a pressure 13.6 times greater than water for the same height of fluid… 0.76 m Hg 13.6 = 33.9 ft H2O What height of water in meters equals atmospheric press? Standard Atmospheric Pressure at sea level is: 2 5 2 6 2 14.696 lb/in2 = 2116 lb/ft = 1.01325 10 N/m (Pa) = 1.01325 10 dyn/cm = 101.325 kPa = 1 atm = 760 mmHg. (Torr) = 76 cm Hg = 29.9213 inHg = 33.90 ft fresh water (~33 ft. sea water) = 1.01325 bar = 1013.25 mb 3 Note: 5 2 6 2 1 dyn/cm = 1 bar = 1 barye Also: P 2 10 mb = 1 bar = 10 N/m = 10 dyn/cm 1 bar = 105 Pa F F x work energy (pressure can be calculated as energy/volume) A A x volume volume Convert 14.696 psi to kg/cm2. Convert 101325 Pa to kg/cm2 Do problems 1a) through e) Pressure 9 A student measures a pressure of 61.5” water on the flow table in the lab. Convert this to units of Paschals. (ans = 1.53 104 Pa) Atmospheric Pressure and Weather Forecasting: ‘Standard’ atmospheric pressure is a physical constant defined as 1.0 atm (760 mmHg, 29.92 in Hg, 101.325 kPa). However, the actual atmospheric pressure is not constant. It varies with geographic location, height above sea level, temperature, weather patterns, seasons, and time. glass column, sealed at the top and open at the bottom Atmospheric Pressure vacuum height of Hg column h = 76 cm Atmospheric pressure is measured by means of a Cistern barometer. A glass tube, open at one end is completely filled with Hg and then inverted into a pool of Hg so that the opening is below the surface of the Hg and no air is allowed in. The column of Hg will fall, leaving a vacuum above it. The column will stop falling when its height exerts the same pressure as atmospheric pressure. This is found to be 76 cm Hg. Hg How many meters high would a column of water be to exert the same pressure? This mercury barometer measures atmospheric pressure. Atmospheric pressure is meausured by meteorologists and reported on local radio/TV broadcasts because it is a good indicator for weather forecasts. ‘High’ atmospheric pressures (> 760 mm Hg), e.g., 765 mm Hg, usually indicate clear skies, whereas ‘low’ atmospheric pressures (< 760 mm Hg), e.g., 745 mm Hg, usually indicate overcast (cloudy/rainy) weather. Pressure 10 Pressure Measurement Absolute Pressure refers to the total pressure. Absolute Zero pressure is total vacuum (no pressure). Gauge pressure is the pressure read by a gauge that has been set to read zero at normal atmospheric pressure. Gage pressure = (absolute pressure – atmospheric pressure). For example, scuba divers can determine their depth by wearing a depth gauge on their wrist. This depth gauge is really a pressure gauge that is set to read zero pressure at the surface. Below the surface, the depth gage will show only the pressure due to the depth of water above them, since the pressure due to the atmosphere has already been subtracted. A pressure reading that excludes (ignores) the normal atmospheric pressure is called ‘gage pressure’. An example follows: For every 33 feet that a scuba diver descends in sea water, pressure increases 1 atm. For a diver at a depth of 99 feet, the gauge pressure would read 3 atm but the total or absolute pressure is really 4 atm (including air pressure above the sea). Gage pressure in such situations can be calculated by the ‘pressure/depth equation’. pgauge = gh = Dh pabs = gh + patm = Thus: pgauge + patm An ocean diver’s depth gage indicates a depth of 43 ft. Calculate the gage pressure and absolute pressure at her depth in units of kPa. (ans. = 130 kPa g and 230 kPa abs.) Note that if a diver’s pressure gauge were placed in a container and the container were partially evacuated, the gauge pressure would read negative even though the absolute pressure is still positive. e.g. A gauge pressure of -0.3 atm means that absolute pressure remaining is +0.7 atm. i.e., pabs (0.7 atm) = pgauge (-0.3 atm) + patm (1 atm) It is impossible to have a negative absolute pressure and the largest possible negative gage pressure is –1.0 atm. Do problem 1f) through l). Pressure 11 Diver’s depth gages are not the only pressure gages that are set to read zero pressure at normal atmospheric pressure. Gage pressure gages are common in industrial and domestic applications. Tire pressure gages read gage pressure, not absolute (the gage reads zero when not connected to a tire). A safe pressure for most standard automobile tires is 35 psi, however, some service stations have their air pumps calibrated in N/cm2. Calculate the equivalent pressure in N/cm2 and state whether this is absolute or gage pressure. (ans. = 24 N/cm2). On many occassions we wish to express pressure (or vacuum) not as the total but as a pressure (or vacuum) compared to atmospheric pressure. In general, pressure (not including atmospheric pressure) is called ‘gage pressure’; even if no gage is being used to measure it. pgage = pabsolute - patm For example, bottles of carbonated beverages (soda pops) are generally pressurized to ca. 4 atm absolute (a), which is the same as saying they are pressurized to 3 atm gage (g). A balloon is pressurized to 0.4 atm greater than atmospheric pressure. State the absolute and gage pressure in the balloon. 30 pabs = ? atm pg = ? atm 40 50 60 70 80 20 10 10 20 30 0 40 -10 50 -20 -30 0 inpsi Hg aa ‘absolute pressure’ gage in inches Hg reading atmospheric pressure inpsi Hg ag ‘gage pressure’ gage in inches Hg reading atmospheric pressure Gages such as these, which can read both pressure and vacuum, are sometimes referred to as ‘pressure/vacuum gages’. Pressure 12 A student vacuum filters her precipitate in a Buchner funnel. The vacuum in the lab is set at 25 in. Hg. State the gage pressure and absolute pressure in inches Hg. 25 in Hg vacuum Pressure in Closed Containers: Note that when a fluid is contained in a closed, rigid-walled container, the pressure within the vessel is independent of atmospheric pressure. A strong walled vessel, when tightly sealed, insulates its contents from external pressures. COMPRESSED AIR Metal pipes, pop bottles, aerosol cans, fire extinguishers, gas cylinders (welder’s fuel, scuba diving air, etc.), industrial process tanks and vessels, among others, are designed to withstand elevated pressures. In such cases, the absolute pressure (total pressure) in the container does not include atmospheric pressure. Absolute pressure includes atmospheric pressure only when a system is open to the atmosphere. Pressure 13 Complete all the cells in the following table * pabs = pgauge + patm **pgage = pabsolute - patm Absolute Pressure* Gauge ** Pressure 2.5 atm Torr mm Hg in Hg ft H2O psia psfa atm Torr mm Hg in Hg ft H2O psig psfg 1.0 atm Torr mm Hg in Hg ft H2O psia psfa atm Torr mm Hg in Hg ft H2O psig psfg atm Torr mm Hg in Hg ft H2O psiv psfv 0.6 atm Torr mm Hg in Hg ft H2O psia psfa atm Torr mm Hg in Hg ft H2O psig psfg atm Torr mm Hg in Hg ft H2O psiv psfv atm Torr mm Hg in Hg ft H2O atm Torr mm Hg in Hg ft H2O atm Torr mm Hg in Hgv ft H2Ov 2.5 atm (A) e.g., aerosol can 1.0 atm (A) standard atmospheric pressure 0.6 atm (A) e.g., vacuum filtration Absolute Zero Pressure total vacuum 0.0 It is not possible for an absolute pressure of less than zero. It is not possible for a gage pressure to be less than –1 atm. It is not possible for a vacuum to be greater than 1 atm. Pressure Vacuum --------------- 14 Mechanical Pressure Measuring Devices Liquid filled devices use H2O, Hg, brominated organics (s.g. > 1), and hydrocarbon liquids (s.g. <1). Cistern Barometer (Hg Barometer): As already discussed, the cistern barometer measures atmospheric pressure because its well is open to the atmosphere and there is zero pressure at the top of the closed tube. The height of the Hg column is a direct measure of pressure (cm or in Hg). The pressure/depth equation can be used to calculate atmospheric pressure in any units. pgauge = gh = Dh Qualitatively describe the height of the Hg column during a tornado? during clear, cold weather? If, instead of being open to atmosphere at one end, the vented connection on this enclosed barometer were connected to enclosed vessels, this barometer would read the absolute pressure of the vessel attached. Qualitatively describe the height of the Hg column when connected to a vacuum cleaner? when connected to an aerosol can? Do problem 2 Cistern Barometer vacuum glass column, sealed at the top and open at the bottom h Hg well J-tube (closed tube) manometer Closed Tube or J-Tube Manometer: The cistern barometer is an accurate instrument, however, its large well of Hg requires it remain wall mounted or otherwise secured. A more versatile, portable version of this barometer is called the J-tube or ‘closed tube, manometer. The well of Hg is replaced with a simple loop at the bottom, giving the manometer a J-shape. h The difference in height of the mercury columns gives the absolute (total) pressure of any vessel to which it is connected (or atmospheric pressure, if its connector is left open to atmosphere). ‘h’ in., cm, or mm Hg is the pressure. Do problem 3 Pressure 15 Using a non evacuated, closed tube manometer to measure absolute pressure. Alternately, the closed leg does not have to be evacuated but may contain an air-filled space above the liquid Hg. p2 p1 L2 L1 h2 zero line 1. both at atm. press. vol. of trapped air = L1 area 2. p2 is applied vol. of trapped air = L2 area The pressure is equal at equal depths in the same fluid Thus p2 = ptrapped air in L2 + gh2 p on trapped air = p1 = patm p on trapped air = p2 - gh2 From Boyle’s Law: pv = constant patm L1 area = (p2 -gh2) L2 area L1 , L2 , and h2 are easily measured; and if patm is known, then p2 can be calculated. Sample Problem: A closed tube manometer is zeroed by opening both legs to atmosphere. One leg is closed by means of a stop cock and the other leg is connected to a tank used to store methane gas. Calculate the absolute pressure (in atm.) in the methane storage tank given the following manometer readings: L1 = 30.0 cm, L2 = 20.0 cm, and h2 = 15.0 cm. Unless otherwise stated, assume atmospheric pressure is at standard pressure. (ans. = 1.70 atm). Do problem 4 Pressure 16 Also, patm can be determined by adding more Hg after initially sealing of one leg at atmospheric pressure. Patm Patm 10.8” 14.5” 3.30” zero line Using a non evacuated closed tube manometer to measure pressure. = patmospheric 2 v2 p1 v1 Let the unknown pressure, p1, be ‘h’ inches Hg and ‘a’ is the internal area of uniform manometer tube. Its dimensions aren’t needed because the terms cancel. p1v1 = p2v2 (h in Hg) (10.8 a) = [h + (14.5 -3.3)] [(10.8 - 3.3) a] 10.8 h = (h + 11.2) 7.5 1.44 h = h + 11.2 0.44 h = 11.2 h = 25.5 in Hg. ‘h’ is not the height of the Hg column. It is simply pressure (p1), which is unknown, in units of inches Hg. Do problem 5 Pressure 17 U-tube Manometer (Open tube Manometer) Patm zero line h It is a U-shaped tube usually made of glass or clear rubber tubing and may be filled with Hg or sometimes with water. Both “legs” are initially open to the atmosphere and there is no difference in the height of the liquid columns since there is no pressure differential. When one leg of the manometer is connected to a container of gas under pressure (>1atm), the liquid column is forced down on the high pressure side and raised up on the side open to atmosphere (the lower pressure side). The difference in height between the liquid levels in the two legs of the manometer is a direct measure of gauge pressure, i.e., the difference from atmospheric pressure. pgauge = gh Similarly, if one side of the manometer is connected to a partially evacuated bottle (<1atm), the liquid column rises on the low pressure side and is forced downwards on the atmospheric side (now the higher pressure side). Manometers are frequently used in industry to measure pressure differentials, i.e., the gauge pressure in some part of a process (storage tank, distillation column, etc.). Caution: Volatile liquids may evaporate under vacuum. Recall that the height of the fluid is independent of the diameter and shape of the legs, thus tubing irregularities give no error. Do problems 6 and 7. Pressure 18 Inclined Manometer These are similar to U-tube manometers when one side is left open to the atmosphere. There are two differences. The relatively large resevoir of fluid ensures that the level in the resevoir remains constant. By pulling one leg over at an angle, one can measure the diagonal length rather than the height (with increased accuracy). patm length angle () The height difference (h) is the pressure difference. The height difference is calculated using a suitable trig function for the angle… sin = h/length h = length sin By choosing a small enough angle, the pressure readings may be magnified by as much as 20:1. The incline manometer is therefore used to measure “draft”, i.e., low pressure air flows in fumehoods, ducts, baghouses, process stacks, etc. Do problems 8 and 9 Pressure 19 BiFluid Manometers: Bifluid manometers contain 2 fluids rather than a single fluid. Bifluid manometers give larger height differences than single fluid manometers for the same pressure differential and so, like incline manometers, they are useful for measuring low pressure differentials. Consider the U-tube manometer shown below. Intially (diagram on the left), a U-tube mamometer contains a fluid with a density of 2.0 g/mL. Since both arms are open to atmosphere, the fluid levels must be equal. Pressure is equal at any horizontal depth in the same fluid. Patm These diagonal lines join points at the same pressure. Pressure is equal at any horizontal depth of the same fluid. level A Pressure is equal at any horizontal depth of the same fluid. If 4.0 mL of a second fluid (density = 1.0 g/mL) is poured into the right arm the levels will be reestablished as shown in the diagram on the right. With fluids of different density, the pressure is not equal along horizontal lines. The diagonal lines join points of equal pressure. Consider the density and heights of the fluids and convince yourself of this. Level ‘A’ is at the same pressure in both arms of the manometer. It is a horizontal level with the same fluid in both sides of the manometer. There are 2 mL of dense fluid (sg = 2) above this level in the left arm and 4 mL of light fluid (sg = 1) in the right arm, i.e., the same weight (pressure) of fluid lies above level A in both arms of the manometer. Note that the height of liquid in each arm is different even though the same pressure (atmospheric) is applied to each arm. This behavior is typical of bifluid manometers and is quite different than that of single fluid manometers. Do problems 10 – 14. Pressure 20 Pressure Gauges for Automatic Process Control All the foregoing gauges are used in labs by chemists and engineers for calibrating and testing. For process operation, industry uses simple mechanical pressure gauges, precision pressure recorders and indicators, and pneumatic and electronic pressure transmitters. Mechanical pressure gauges operate by bending, deforming or deflecting, or moving some device. Bourdon Tube Pressure Gage This is one of the oldest and most reliable and is still commonly used. For the C-shaped Bourdon tube, the outer side has greater surface area than the inner side. Thus an applied pressure (force per unit area) has greater outward force than inward force and the tube straightens and moves a pointer via a pinion and gears. The tube can be wound into a spiral (helix) to give greater motion. This gauge reads differential pressure in the range of 10-300 psig. C-shaped tube or coil pressure gage air inlet You may recall the Bourdon tubes are also used as temperature sensors; a rising temperature causes a pressure increase. These gages are suitable if the pressure of a non corrosive gas (such as air, N2, He, etc.) is to be measured. Corrosive gases would attack the interior of the Bourdon tube. For corrosive gases, other types of pressure gages are available. Bellows-Type Pressure Gage scale in psi These are corrugated hollow chambers that can expand and contract under pressure/vacuum. Normally pressure is applied to the inside but this can be reversed by opening the inside to atmosphere and applying pressure to the outside. bellows Bellows tend to be more sensitive than Bourdon tubes and are used for lower pressures (0-30 psig). They can also measure vacuum. inlet Pressure 21 Diaphragm-type Presssure Gage This is a thin flexible membrane which extends or “dimples” under a pressure difference. scale in psi The diaphragm is linked to a pointer and some amplification of motion is thus achieved. moveable diaphragm The diaphragm measures pg (pressure or vacuum). Diaphragm gauges are also used as household “aneroid barometers”. inlet Pressure 22 Transducers Pressure gauges alone cannot be used for automatic process control. Physical motion of gauges must be converted to electrical or pneumatic signals via “transducers” (literally meaning ‘ to lead across’). A transducers converts energy from the gauge to a signal, whose strength is proportional to the magnitude of the pressure, and transmits this to a recorder or controller. Examples of transducers follow. 1. Strain Gauge One form (a wire) is bonded to the surface of the moving part (bellows, diaphragm, Bourdon tube, etc.) or to leveling springs. Any change in the shape of the surface causes the wire to elongate and change in diameter. This change in diameter and length causes a change in its electrical resistance, which is easily measured by a Wheatstone bridge. Thus the physical motion of the gauge is converted into a related electrical signal. More recently, resistors are replaced by semiconductors which are deposited in thin films. 2. Capacitative Pressure Transducers The moving metal diaphragm of the diaphragm gauge is attached to plates of a parallel plate capacitor and its movement changes the capacitance of this variable capacitor (as the distance between parallel plates changes). Capacitance changes can be amplified and used to operate/modulate controllers in a process. 3. Pneumatic Pressure Transmitters The pressure sensing element is connected to a rod (“pilot-rod”) in a pressure transmitter which acts like a valve, i.e., opens or closes a high pressure valve sending a 3-15 psi signal to a process controller. 4. Piezoelectric Pressure Sensors Certain crystals (quartz, tourmaline-B & Al silicate, Rochelle salts-NaK tartrate, and synthetic crystals- Ba titanate, Pb zirconate) when deformed elastically produce an emf (and on occasion, sparks as in barbecue ignitors) proportional to the applied force (40 mV/psi or 5.8 mV/kPa). The emf which these produce when deformed can be amplified or used directly in transistorized circuits. Peizoelectric sensors are small, light-weight, and rugged. They have rapid, drift-free response over wide pressure ranges. 5. Magnetic Pressure Transmitters The magnitude of emf induced in the secondary winding of an inductor (coil) varies with the penetration of an iron core in the coil. They are small, rugged, and accurate ( 0.25 %) and exhibit minimal temperature sensitivity. Other transducers use optics and other electromagnetic, mechanical interactions. Complete the remainder of the pressure problems. Pressure 23 Pressure problems: 1. Convert and report with the correct number of sig figs. a) 506 Mpa to atm b) 22.6 mmHg to Pa c) 25.0 psi to ft water d) 2100 psi to Pa e) 4.4 m H2O to Pa f) 10.0 psig to psia g) 2.00 psig to mmHg absolute h) 700 mm Hg absolute to ft. water absolute i) –1.25 psig to psia j) 1.00 103 psfg to psia k) 12 in Hg vacuum to psia l) 20.0 psig to psfa 2. The height of a mercury barometer is 76.0 cm. Calculate the height in meters, if oil of density 0.900 g/mL is used instead of mercury. 3. The height difference of a J-tube manometer reading is 26.2 cm of manometer fluid having a specific gravity of 10.2. Calculate the height of the manometer reading if the manometer fluid is changed to one with a specific gravity of 2.62. 4. Air is trapped in a uniform J-tube, sealed at one end, by mercury. When the mercury levels in the two limbs are the same, the length of the air column is 42.0 cm. When more mercury is poured in so that the difference in levels is 50.0 cm, the length of the air column is 25.0 cm. Calculate the value of atmospheric pressure in cm Hg. 5. A pressure is applied to one limb of a mercury-filled U-tube manometer and the level of the open limb is 10.0 in. higher than the other limb a) Calculate the gage pressure in psi. b) Calculate the absolute pressure. 6. If on leg of a mercury-filled U-tube manometer is subjected to a pressure of 8.99 psi and the other leg to a pressure of 6.00 psi, calculate the difference in height of the two columns expressing the answer in inches Hg. Pressure 24 7. If the barometric pressure is 14.70 psi, determine the absolute pressure in psi indicated by the inclined manometer. to vacuum = 30 5.00 in. Hg 8. An inclined manometer is used to measure the difference in air pressure in a pipe between two points as shown in the diagram. If the manometer fluid is an oil with a specific gravity of 0.827, what pressure difference (psi) is indicated by the manometer? 2.00 in. oil = 20 9. Water flows through a pipe as shown in the diagram below. Determine the height, h, if the gage pressure at A is 35.0 kPa. A water 60.0 cm patm h Hg Pressure 25 10. Find the gage pressures at points A, B and C in the pipe filled with flowing water as shown below. Assume all measuements are good to 3 sig figs. A C B H2O 6” 8” patm 12” 15” 9” 3” 7” 5” Hg 11. A manometer is connected to a water line as shown in the diagram. Determine the gage pressure (psi) in the line at point A. patm 15.0” 30.0” Hg water A Pressure 26 12. The mercury manometer shown below is connected to the inlet and outlet of a water pump. The left leg is connected to the inlet and the right leg is connected to the outlet. Assuming that the inlet and outlet are the same elevation, determine the pressure increase created by the pump. outlet inlet P H2O h3 Hg h2 h1 13. The pressure at the liquid surface in the tank shown below is 4.00 psi larger than atmospheric pressure. Determine the height, h, if the liquid in the tank is a) water (calculate h in ft. of H2O) patm b) mercury (calculate h in cm Hg) h Pressure 27 14. The bifluid manometer shown in the diagram below is used to determine small pressure differences with a better accuracy than a single fluid manometer. Find the pressure difference, PA – PB (psi), for a deflection of 2.0 in. of the boundary between the two fluids. At the initial position PA = PB. Fluid x has a specific gravity of 0.80 and fluid y has a specific gravity of 0.85. The tubing of the manometer has an internal diameter of 0.125 in. A fluid Y B fluid X Final 2.0” Initial Pressure 28 Answers to Pressure problems. 1. a) 4990 atm e) 4.3 104 Pa i) 13.4 psia b) 3010 Pa f) 24.7 psia j) 21.6 psia c) 57.7 ft H2O g) 863 mm Hg k) 8.8 psia d) 1.4 107 Pa h) 30 ft H2O l) 5.00 103 psfa 9. 2. 11.5 m oil 3. 102 cm 5. 73.5 cm Hg 6. 4.91 psig, 19.6 psia 7. 6.09 in Hg 8. 2.50 in Hg vacuum or 27.4 in Hg Pressure 0.020 psi or 0.57 in H2O 10. 33.1 cm Hg 11. A = -2.59 in Hg, B = -4.44 in Hg, C = +1.12 in Hg 12. 0.575 atm or 8.45 psig 13. 12.6 h2 units H2O, 0.93 h2 units Hg 14. 9.22 ft H2O or 20.7 cm Hg 15. 0.0036 psi 29 PRESSURE TEST SUMMARY 1. Sketch the following types of barometers showing liquid levels (if they contain liquids) and explain how they work, a typical application and what they measure, i.e., gage pressure, absolute pressure, atmospheric pressure, or vacuum. a) Closed tube manometer (J-tube manometer) b) cistern barometer c) U tube manometer (Open tube manometer) d) Bourdon tube e) diaphragm gage f) bellows type gage 2. Explain what a pressure transucer is and explain how 3 of them work 3. State and explain Paschal’s principle 4. Explain what is meant by ‘head loss’ and what causes it. 5. Be able to do all problems in notes 6. Be able to complete a section of a table like that on page 5 of the notes involving absolute pressure, gage pressure and vacuum in various units. 7. It is essential that you can interconvert between pressure units, e.g., psig to ft H2Oabs to kPavacuum, etc. Lab#8: Head Loss and Equivalent Length: Calculate head loss per unit length of pipe and equivalent length of a valve Lab#9 Polarimetry, Inversion of Sucrose Do calculations involving the equation for specific rotation Lab # 11: Distillation: Calculate concentration (mole fraction or mole%) given refractive index data as done in the lab. Calculate the reflux ratio, given flow rates of distillate and reflux The test is closed book but you will be given a page of test aids (attached). Pressure 30 TEST AIDS FOR PRESSURE TEST pabs = gh + patm or This pressure-depth equation: pabs = Dh + patm p = gh = Dh The standard density for water is 1.00 g/cm3 which occurs at 3.98 ºC D4º = 62.4 lb/ft3 = 9810 N/m3 and 4º = 1.00 g/cm3 = 1000 kg/m3 = 1.94 slug/ft3 Standard Atmospheric Pressure at sea level is: 14.696 lb/in2 = 2116 lb/ft2 = 1.01325 105 N/m2 (Pa) = 1.01325 106 dyn/cm2 = 101.325 kPa = 1 atm = 760 mmHg. (Torr) = 76 cm Hg = 29.9213 inHg = 33.90 ft fresh water (~ 33 ft. sea water) = 1.01325 bar = 1013.25 mb p F A sg = Ds s = Dw w = m v D v Recall units of force: A Newton (N) is a force that will cause a 1 kg mass to accelerate at 1 m/s2. The force of gravity on earth (g) is 9.807 N/kg. Gravity causes a 1 kg mass to accelerate (fall) at a rate of 9.807 m/s2. A pound of force (lbf) will cause a mass of 1 slug to accelerate at 1 ft/s2. The force of gravity on earth (g) is 32.17 lb/slug. Gravity causes a 1 slug mass to accelerate (fall) at a rate of 32.17 ft/s2. Conversions: force-force: mass-mass: mass-force: 1 lb = 4.45 N 1 slug = 14.6 kg 1 kg = 9.807 N 1 N = 105 dynes 1 kg = 2.205 lb 1 slug = 32.17 lb D = rotation lc ln (t - ) = - kt + ln(0 - ) # theoretical plates Overall Efficiency 100 % # actual plates column height (cm) HETP # theoretical plates - 1 Pressure Rectifying (Enriching) Line Slope R R 1 ‘q’ Line (Feed Line) Slope q (C T) Lv Lv q q 1 31