2005 NDL Nano-Device Conference The Vacuum Annealing of ITO and ITO/Cu Transparent Conductive Films in Hydrogen Atmosphere Tien-Chai Lin , Shang-Chou Chang , Chun-Ming Yang , Chin-Fu Chiu ,Yung-Kuang Wu , Chien-Chang Lu , Yeu-To Hsin Department of Electrical Engineering, Kun Shan University of Technology, Tainan, Taiwan Abstract in vacuum furnace with hydrogen atmosphere. The A copper film was deposited on ITO glass substrates energy transport into ITO and ITO/Cu films in heat to form ITO/Cu film using direct current magnetron treatment process could induce the atomic vibration and sputtering in room temperature and with argon gas. The diffusion to arrange lattice structure for well crystalline. ITO and ITO/Cu films were heated in vacuum and in The crystal structure, resistivity and transmittance could hydrogen atmosphere to develop the relation of be studied and discussed with temperature effect at as electronic deposit and annealing samples in this study. and optical properties with annealing temperature. The results of ITO films shown the resistivity was reduced from 6.2*10-4Ω-cm to 2.7*10-4Ω 2. Experimental -cm in annealing process and the average optical The substrate was used in ITO glass which was transmittance was beyond 90%. The ITO/Cu shown a supported by industrial company with 0.63mm thickness very low value of resistivity in as deposit was 2.8*10 Ω of glass coated with 150nm ITO film. The glass materials -cm and the transmittance was between 58~72%. were made in soda-lime with a dimension of 1.5*5 cm2. Keywords: indium tin oxidation, annealing, sputtering, A 99.99% purity copper was used as target materials. A resistivity ITO glass substrate was cleaned in standard wet process -4 and dried in nitrogen. The first sputtering step was 1. Introduction pumping to 10-6torr background pressure. A DC power In the decade, the flat panel display was a well was connected to cathode and the substrate holder was development, the TN and STN LCD was the early rotated for thickness uniformity. The deposition time and products, nowadays more people were interested in the pressure were 2min and 5 mtorr, respectively. After Cu TFT-LCD and PDP. In the future, the OLED maybe play deposition, the ITO and ITO/Cu substrate was stayed on an important role in display industry. Whatever the vacuum chamber with 100sccm H2 for annealing. The transparent conductivity films was necessary for pressure was keep at 20 torr and the treatment time was photo-electro industry, the film has to be a low resistivity, 20 min. The temperature was changed from 100oC to high absorption in utra violent light region and high 500oC at every step of 100oC. The crystalline structure, optical transmittance in visible light region, the ITO film electrical properties and transmittance were investigated is popular as an electrode in display application[1-3]. by XRD, a four probe measurement and optical spectrum This oxide of ITO with a n type semi conductive analysis, respectively. According to analysis datum, the properties, its conductivity mechanisms are free electron ITO and ITO/Cu films were discussed with annealing carrier and oxygen vacancy. In this study, the Cu film affected the electro-photo characteristics. coated on ITO glass is for the purpose of improving ITO conductivity because the Cu resistivity is a very low 3. Results and discussion value of 1.67*10 -cm it is roughly only one percentage 3-1 crystalline structure of ITO. At annealing treatment the specimen was located Fig.1 shows the XRD spectrum of ITO with various -6 2005 NDL Nano-Device Conference annealing temperature. The ITO film is almost phenomenon results in high energy atom moving toward amorphous or nano-crystalline at as deposit and the films the substrate and strike the substrate to transfer a kinetic are crystallized while the annealing temperature is energy into thermal energy. The energy exchange let the o o reached at 100 C or 300 C. The prefer orientation of ITO get some thermal energy in accorded with annealing heated samples is tended to (222) plane. Fig.2 shows the effect therefore, the ITO is crystallized at as deposit. ITO/Cu The Cu in ITO/Cu films at beyond 100 oC annealing XRD spectrum with different annealing temperature from 100 oC to 500 oC. treatment are found some crystal XRD peaks such as (111) plane. It is easy to understand the thermal energy in ITO (222) Intensity(arb. unit) heating process support atoms to diffuse and stack, and ITO (440) (a) 300oC reduce deposition defects to format a more perfect structure in result of decreasing the total energy. (b) 100oC 3-2 Electrical properties The resistivity of ITO film dependent on annealing temperature is shown in Fig.3. The resistivity at as (c) as-deposit 0 20 40 2 60 80 deposit is 6.2*10-4 Ω-cm and slightly increases with temperature raised, till 200oC the resistivity have a Fig.1 XRD spectrum of ITO with various annealing highest value of 6.7*10-4Ω-cm then low down. At 500oC temperature annealing, the best conductivity can be found and its Cu (111) ITO (222) ITO (211) value is 2.7*10-4Ω-cm. (a) 500oC 8 (b) 400oC 6 Resistivity (*10-4-cm) Intensity(arb. unit) ITO(440) (c) 300oC 4 2 (d) 200oC 0 (e) 100oC 0 100 200 300 Temperature (oC) 400 500 Fig.3 The resistivity of ITO film dependent on (f) as-deposit annealing temperature 0 Fig.2 20 ITO/Cu XRD 40 2 60 spectrum with 80 different annealing temperature from 100 oC to 500 oC According to H. Morikawa and M. Fujita[4] research of ITO annealing, they showed the ITO film crystallizing temperature is about 165oC and the At as deposit Fig.2(f), the copper without any resistivity increase when the film structure change from diffraction peaks shows a amorphous structure but the amorphous to crystalline then low down at temperature ITO(222) and (440) are observed it indicates the still increased. The result is as well as our experimental amorphous ITO film are crystallized at after Cu of deposited process. While the copper obtains a kinetic diffusion and rearrangement to format crystallized energy transported from argon colliding target, the structure. Because very small crystal grain generate in Fig.1. The thermal energy induces the atomic 2005 NDL Nano-Device Conference initial crystallization step, the resistivity increase in flows from the lower resistance Cu surface but not in attribution of an amount of grain boundary as an electron ITO film. The total resistance calculate as follow: carrier transport barrier. Over 200 oC, the ITO film 1 constructs completely crystallized and grain size raise in RTotal 1 1 .............(1) RCu R ITO dependent on increasing annealing temperature. The total The ITO/Cu in annealing process, there are two effects to grain boundary reduced, the stacking defect disappeared control film conductivity, one is pure ITO discussed in and more indium atoms into substitution site during grain previous statement and another is copper film. The Cu growth result in the carrier have less barriers in transport with a high diffusion coefficient migrates quickly to ITO and the conductivity increase obviously especially at film at heat process. The copper is formed Cu++ ion and 500oC. In general, hydrogen is a reductive gas as indium is generated In+3. When Cu diffuse to ITO film annealing atmosphere can product an oxygen vacancy for during thermal process it will substitute indium site. oxide materials. According to different valance of Cu++ and In+3, the But nitrogen is an inert gas as a protective gas, it is not able to create vacancies of substitution site product holes otherwise the annealed ITO. Previous researcher published[3,5,6] that recombination appears with electron of n-type ITO. This carrier concentration increase in H2 atmosphere phenomenon reduces the conductivity of ITO and the They shown the thickness of Cu layer become thinner, therefore, the conductivity raised is attributed in H2 reacting with tin resistivity increase dependence on temperature increased. annealing by Hall measurement. oxide to reduction oxide become OH bond and leave an oxygen vacancy. The annealing effect of ITO/Cu with resistivity is shown in Fig.4 which curve tendence is similar with Fig.3 of pure ITO. 5 Resistivity (*10-4-cm) 4 3 Fig.5 A current model of ITO/Cu to formation of 2 parallel resistance circuit 1 3-3 Optical properties 0 0 100 200 300 Temperature (oC) 400 500 Fig.6 shows the transmittance of ITO film depend on the Fig.4 The annealing effect of ITO/Cu with resistivity annealing temperature detected by optical spectrum analysis measurement. The average transmittance is The resistivity at as deposit have very low value of carried out 550nm wavelength. The transmittance is not 2.7*10 Ω -cm but it increase at 100 C and 200 C obviously change in whole annealing temperature and as annealing, beyond 300oC, the resistivity slowly reduce to deposit which always keeps at approximate 90%. The 2.8*10 Ω-cm at 500 C. The resistivity of ITO/Cu is less transmittance than a half of ITO, whatever this two layer design is temperature is shown in Fig.7 which is lower than pure effective for promoted conductivity. ITO. The transmittance of as deposit is 58% and increase Fig.5 shows a current model of ITO/Cu to formation of at a range of 62~72% with annealing temperature raised. -4 -4 o o o parallel resistance circuit. It indicates amount of current change of ITO/Cu with various 2005 NDL Nano-Device Conference 100 beyond this temperature the structure of ITO/Cu is without identified change. For the resistivity analysis, the Transmittance (%) 90 results show the resistivity at as deposit is 6.2*10-4Ω-cm 80 and slightly increases with temperature raised, till 200 oC the resistivity have a highest value of 6.7*10 -4Ω-cm then 70 low down. At 500oC annealing, the best conductivity can 60 be found and its value is 2.7*10-4Ω-cm. The ITO/Cu shows the resistivity at as deposit have very low value of 50 0 100 200 300 Temperature (oC) 400 500 2.7*10-4 Ω -cm but it increase at 100oC and 200oC Fig.6 The transmittance of ITO film depend on the annealing, beyond 300oC, the resistivity slowly reduce to annealing temperature 2.8*10-4 Ω -cm at 500oC. The ITO is not obvious change in transmittance with temperature and the 100 transmittance is roughly at the range of 90%. The Transmittance (%) 90 ITO/Cu with low transmittance, the range is 58%~72%. 80 Reference 70 1. W.F. Wu, B.S. Chion , ” Properties of Radio-Frequency Magnetron Sputtered ITO Films 60 without In-situ Substrate Heating and Post Deposition 50 Annealing”,Thin Solid Films, 247(1994)201 0 100 200 300 Temperature (oC) 400 500 2. T.C Gorjanc, D. Leong, C. Py, D. Roth,”Room Fig.7 The transmittance change of ITO/Cu with various temperature deposition of ITO using r.f. magnetron temperature sputtering” , Thin Solid Film, 413 (2002) 181-185 3. M. J. Morgan, Y. H. Aliyu, R. W. Bunce, Although ITO/Cu have high conductivity the A. Salehi,” Annealing Effect on Opto-Electronic Properties of transmittance is very low. The copper is a colorful metal Sputtered and Thermal Evaporated Indium-Tin-Oxide with a high absorption in visual wavelength therefore the Film”, Thin Solid Films, 312(1998)268-272。 transmittance is strongly depend on the copper thickness. 4. H. Morikawa, M. Fujita, ”Crystallization and electrical Whatever the ITO/Cu has very low resistivity in all property change on the annealing of amorphous annealing process it is a more potential for special indium-oxide and indium-tin-oxide thin films”, Thin display application. Solid Films 359 (2000) 61-67 5. S.K. Park, J. I. Han, W. K. Kim, M. G. 4. Conclusion Kwak, ”Deposition of indium-tin-oxide films on The ITO glass substrate is an amorphous or nano polymer substrates for application in plastic-based flat grain structure, after annealing, it crystallizes beyond o 100 C with a (220) orientated prefer. While copper panel displays”, Thin Solid Film, 397 (2001)49-55 6. K.H. Choi , J.Y. Kim , Y.S. Lee , H.J. Kim , coated on ITO glass formatted ITO/Cu provide a “ITO/Ag/ITO multilayer films for the application of a deposition heating for ITO very low resistance transparent electrode” Thin Solid in the result of ITO crystallized at as deposited. The Cu is amorphous at as o deposit and crystallizes after heat treatment at 100 C Films, 341(1999) 152-155