AGENCY REQUEST FOR STATE BUILDING COMMISSION ACTION November, 2008 DSF #08J3P AGENCY: Department of Administration LOCATION: State Capitol Madison, Wisconsin REQUEST: Request authority to construct a Dome Moisture Repair Phase 1 Project at the State Capitol for $1,952,800 GFSB – Facility Maintenance & Repair. PROJECT DESCRIPTION: The project represents Phase I of a two phase project to correct the moisture/humidity and corrosion problems occurring in the State Capitol Dome. This project includes: Installation of a closed dehumidification system in the interstitial space. Inspection of the exterior dome including the removal of sealants, and the installation of caulking and tuck-pointing at the base of the exterior dome. After the interstitial truss space is dehumidified, remove paint on the lower 15 feet of the dome. Provision of a field inspection of the compression ring at the dome top to review/identify any corrosion from leakage from the roof at the lantern. JUSTIFICATION FOR THE REQUEST: The Wisconsin State Capitol was built over an 11year period – 1906 through 1917. The architect for the building, George Post & Sons, designed it the Beaux Arts style. The surface of the building is bethel white granite from Vermont. In the past, the compression ring of the Capitol Dome had suffered severe rust problems caused by lantern window condensation and leaks, and was repaired in the 1982. However in June 2003, evidence of moisture, excessive pealing paint was first observed on the inner rotunda dome. A 2004 inspection of the interstitial space between the inner and outer domes revealed rust on the steel structure. It is highly probable that the moisture causing rust formation could have a deleterious affect upon the steel truss connections and tension ring. There are 24 steel trusses supporting the State Capitol dome. Structural failure of any one truss connection or the tension ring could have catastrophic results. In early 2008, the first portion of the Dome Moisture Study was completed. It provided a visual inspection of the dome and installed instrumentation to monitor the exterior dome, interstitial dome space and internal dome for movement, temperature, moisture and humidity. Four temperature/moisture probes and movement sensors were installed around the dome to record and study air quality conditions (i.e. temperature, humidity, and air pressure) in the interstitial space between the inner and outer domes and the moisture content of the masonry of the dome structure. A weather station was installed at the top of the dome to help analyze the results of the monitoring sensors. As a result of the information collected, the consultants recommended that a structural evaluation of truss stone connections and truss pins at the base of the dome be done to provide an evaluation of deterioration and corrosion. In September 2008, the 2nd component of the Dome Moisture Study was completed. Its findings indicate that several factors are contributing to the moisture/humidity and corrosion problems occurring in the interstitial space of the Capitol Dome. These are: Un-vented interstitial space to the outside – except for four roof drains. The high humidity in this space is a major contributing factor to the corrosion of trusses and intermediate tees between trusses. Water has leaked into the interstitial truss space from the base of the lantern, lantern windows and façade on the roof. – resulting in corrosion to the compression ring. Water leaks have occurred through the stone mortar joints. The Capitol is now air conditioned so the air on the inside of the dome is dryer and cooler than the exterior air during the summer months. In the past, exterior joint repairs to the dome have been made using sealant instead of mortar. This has resulted in a tighter but less breathable structure. In addition, at the base of the dome, several stone joints that were originally open, have been caulked – further reducing the ability of the dome base to breathe. The interior of the dome has been painted. This results in a non-breathable membrane on the inside face of the terra cotta so that moisture on the terra cotta is able to dry out only on the inside of the interstitial space. Installation of a dehumidification system in the dome’s interstitial space; the removal of sealants and installation of caulking and tuck-pointing, the use of latex based paint instead of oil based paint on dome plaster combined with on-going monitoring of dome instrumentation, should result decrease water moisture and resulting problems in the Capitol Dome. This project was included in the SCERB approved 10 Year Plan of Maintenance and Improvement Projects for the State Capitol and was also identified in the DOA Six Year Plan (2007-2013) All Agency Projects for construction in the 2007-2009. BUDGET & SCHEDULE: Budget Line Construction * A/E Design & Inspection – 18% DSF Management Fees – 4% Contingency – 10% % for Art Total Budget $1,450,000 $ 294,000 Total Project Cost $1,952,800 $ 63,800 $ 145,000 $ 0 * A/E fees include field inspections of dome, compression ring and roofing at base of lantern and construction documents for interstitial truss space, exterior dome, and interior dome terra cotta. Project Schedule Program Approval A/E/ Selection Bid Date Start of Construction Substantial Completion Final Completion Date 11/2008 12/2008 05/2009 06/2009 03/2010 07/2010 AGENCY CONTACT: Ted Crawford, ted.crawford@wisconsin.gov, 608.266.1674 Deering/FY09 Building Comm/State Capitol Dome Moisture Repairs Phase I/ State Capitol Dome Moisture Repairs Phase I