Micro-fluidic Device for Antigen Discovery Khine Lwin August 27, 2007 University of Maryland Professor: Dr. Abraham Lee Mentor: Armando Tovar Table of Contents Abstract ........................................................................................................................................... 2 Introduction ..................................................................................................................................... 3 Electric Double Layer ................................................................................................................. 4 Methods and Materials .................................................................................................................... 5 Photolithography ......................................................................................................................... 5 Polydimethylsiloxane (PDMS) Micro-channel........................................................................... 6 Protein Spotting .......................................................................................................................... 6 Fabrication of Entire Device ....................................................................................................... 7 Testing Procedures ...................................................................................................................... 7 Results ........................................................................................................................................... 10 Discussion ..................................................................................................................................... 13 Works Cited .................................................................................................................................. 14 University of California-Irvine Page 1 Abstract When the body is infected by antigens, foreign molecules that trigger an immune response, the body releases antibodies: proteins that attach to these antigens, tag them as foreign, and neutralize their effects. Therefore, the presence of antigens and/or antibodies indicates a possible disease contraction. A micro-fluidic device has been designed to trace antigen-antibody interactions in order to detect diseases early in their developmental stages. This biosensor consists of an array of titanium and gold-etched electrodes separated by a micro-channel that was created using photolithography and polydimethylsiloxane (PDMS). Inside the channel, proteins such as H3L, an antigen of the Vaccinia virus, are immobilized on the electrodes. Then, an alternating current voltage is generated, flow is induced, and a liquid sample with primary and secondary antibodies, which specifically bind to H3L proteins, is forced through the channel via a syringe. Once the antibodies bind to the antigens, there is a change in the impedance/admittance of flow in the channel, resulting in a voltage differential, which is detected using a National Instrument data acquisition device, LabVIEW software, and/or ExcelLink software. To further confirm the antigen-antibody binding, antibodies are fluorescently tagged and the intensity of the fluorescence is used to verify that the antigens are bound to the antibodies. Results show that the device is most sensitive around 3 to 5 kHz. More importantly, the percent change in impedance once antibodies are pumped through the channel is much greater when antigens are bound to the primary antibodies; suggesting that the device is able to effectively detect antigen-antibody binding. This micro-fluidic device holds the potential to save many lives by rapidly and efficiently identifying the presence of a disease in the human body. University of California-Irvine Page 2 Key Terms: Immunoassay, Micro-fluidic device, H3L, Antigen-antibody binding Introduction Antigens are foreign molecules that trigger an immune response. As part of the immune response, the body releases antibodies: proteins that attach to antigens, tag them as foreign, and attempt to neutralize their effects. The antibody is a Y-shaped protein that is made up of four polypeptides: two heavy and two light polypeptide chains (University of Arizona, 2000). These light chains have a specific shape that allows it to only bind to certain antigens; therefore, antigen-antibody binding is highly specific and the presence of certain antibodies indicates the presence of specific antigens or diseases. One method that uses this concept to detect diseases is called the enzyme-linked immunosorbent assay (ELISA). The ELISA technique involves plating antibodies, adding serum which could potentially contain antigens, and using detectingantibodies as well as enzyme-linked antibodies to fluorescently verify bondage of antigens to antibodies. Although this is a commonly-used method for detecting diseases, it requires a lot of antibodies and time (approximately 24 hours). As of now, there are no quick, efficient ways to detect antibody-antigen interactions. The objective of this project is to create a micro-fluidic device for antigen discovery that will rapidly and efficiently detect diseases. The device consists of a titanium and gold-etched electrode array which is separated by a PDMS micro-channel. Proteins of the Vaccinia virus, H3L, are immobilized on the electrode tips that lie within the PDMS channel. When a solution containing antibodies is pumped through the channel, the antibodies bind to the antigens, causing impedance in flow to change. This change in impedance is detected by the electrodes and the voltage differential created by the antigen-antibody binding signifies the presence of a disease. One advantage of this device is that solutions such as urine samples, serum concentrations, or liquid substances that pose a bioterrorist threat can be pumped University of California-Irvine Page 3 through the micro-channel for rapid detection of harmful diseases. Also, the current design and experimental procedure takes about 2 hours, requiring significantly less time than the ELISA method. These advantages heighten the micro-fluidic device’s potential to quickly diagnose diseases before they become lethal. Electric Double Layer As flow passes through the micro-channel, an electric double layer is formed. This layer is about 2 nm thick and consists of an immobile or Helmholtz layer and a diffusion layer (Huang, Greve, Nguyen, & Domach, 2003). The antibodies and antigens bound to the electrodes form the immobile layer, while the charged ions near the immobile layer make up the diffusion layer. Both the immobile and diffusion layers collect electric charge near the surface of electrodes, acting as capacitors and causing impedance in flow. The theory is that if antibody-containing solution is pumped through the channel, the antibodies will bind to the antigens in the immobile layer, causing impedance of the entire electric double layer to change, and this change will be detected by the electrodes. However, the impedance in flow is also caused by the bulk solution (Collins & Lee, 2004). Further away from the electrode tips, the bulk solution creates resistive and capacitive impedance in flow. Since the device is supposed to only detect antigen-antibody binding, the goal is to focus on the impedance changes caused only by the electric double layer. University of California-Irvine Page 4 Figure 1: Equivalent Circuit of Channel Methods and Materials Photolithography Several procedures are involved in the fabrication of micro-fluidic devices (Figure 3). First, photolithography is used to etch micro-channels onto a microscope slide. Titanium (Ti) is etched onto glass, and gold metal is deposited onto an adhesion layer of Ti. A layer of Shipley 1827 photoresist is then coated onto the gold metal layer. A thin-layered plastic mask with the electrode array pattern is placed on top of the photoresist. The current electrode array design consists of 1000 µm x 500 µm electrodes that have a 10 µm gap between them. To develop the photoresist, the device is placed under ultra-violet light, resulting in the dissolution of photoresist in areas not included in the pattern design. The remaining photoresist serves as a mask for the gold and titanium etching process. Commercial etchants are used to etch the metal layers. GE8148, which etches at a rate of 50Å per second, is used to etch gold. TFT-Ti is used to etch titanium at a rate of 25Å second. After the etching, the slide is chemically treated to help immobilize proteins, which are spotted later in the process, and to help seal the PDMS onto the University of California-Irvine Page 5 device. Lastly, the device is rinsed with acetone and de-ionized water to remove any remains of the photoresist. Polydimethylsiloxane (PDMS) Micro-channel For a liquid sample to pass through the device, a 200 µm channel is fabricated into a polymer, polydimethylsiloxane (PDMS). This PDMS channel completes the circuit as it is placed in the gap between the electrode tips. To create a channel in the polymer, curing agent and aqueous PDMS are mixed in an arbitrary container in a one-to-ten weight ratio. This container is then placed into a vacuum for about 45 minutes. Later, the mixture is poured into a Petri dish with a wafer containing the channel pattern. The Petri dish must be baked in a 65-71 °C oven for 3-4 hours or until the PDMS hardens. Protein Spotting The proteins are immobilized onto the electrode tips by using the BioForce NanoEnabler. This machine consists of a surface patterning tip (SPT), which places droplets of protein onto the electrode. About 5 µL of H3L proteins are mixed with a buffer solution and deposited into the reservoir of the surface patterning tip. Using a program called, Nanoware and a laser, the SPT is dragged along the surface of the electrodes, leaving minute Figure 2: BioForce Nano eNabler amounts of H3L proteins. For testing procedures, only one or two electrodes are spotted with proteins while the non-spotted electrodes are used as control in the experiments. University of California-Irvine Page 6 Fabrication of Entire Device The last bit of the device fabrication involves putting all the parts together. After the proteins are spotted onto the electrodes, the glass slide is placed inside a plasma cleaning machine for two minutes. Then, there is a period of about three to five minutes to seal the entire device with PDMS. The channel in the PDMS is carefully aligned with the gap between the electrodes and the PDMS is used to seal the micro-channel. These devices must be stored in the refrigerator to protect the proteins from denaturing. At this point, the fabrication process is complete. Figure 3: Device Fabrication Process Testing Procedures First, solution is passed through the micro-channel using a syringe and a PicoPlus pump. A function generator is used to send an alternating current to the device that is connected to a 1 kilo-ohm resistor (Figure 4). The signal is amplified by a current amplifier and received by a University of California-Irvine Page 7 digital multi-meter (DMM). The data is recorded by a National Instrument USB-6008 data acquisition device (DAQ). Also, the device is placed in a Faradic cage to block out excess noise. Figure 4: Flow Chart of System The solutions that are pumped through the device are as follows: Solutions Flow Rate (µL/min) Duration (min) Data Collection TTBS Washing Buffer 40 5 Washing 5 Measurements taken Flow is turned on/off for 50 seconds (repeat once) Protein Blocking Buffer 10 12 TTBS Washing Buffer 40 5 Washing 5 Measurements taken Primary Antibodies Vaccinia Immune Globulin (VIG) 5 20 40 5 Washing 5 Measurements taken TTBS Washing Buffer Secondary Antibodies 20 TTBS Washing Buffer 40 5 Washing 5 Measurements taken De-ionized H20 -- Approximately 3 Flow is turned on/off for 50 seconds (repeat once) Flow is turned on/off for 50 seconds (repeat once) Flow is turned on/off for 50 seconds (repeat once) Table 1. Protocol of Solutions Pumped through Micro-channel University of California-Irvine Page 8 Air is pumped through the channel to rid the channel of any residue in between changing solutions. Measurements are taken when washing buffer is flowing through the channel. Voltage readings are taken using a digital multi-meter for 50 seconds when the flow is turned on, and also when the flow has been turned off for 50 seconds. This process is repeated once for each electrode being tested. After data is recorded for one electrode, the circuitry is changed to take measurements on another. While the TTBS is pumped through, one set of measurements is taken with the electrodes that have been spotted with proteins; then the circuit is switched to include the electrodes that do not contain the proteins and another set of measurements is taken before the solution is changed. In theory, there should be a greater voltage differential when flow is turned on and off when antigen-antibody bonding has occurred. To further investigate antigenantibody binding, Cy3 dye is used to detect fluorescence once antigens are bound to antibodies. University of California-Irvine Page 9 Results Figure 5: Results of Frequency Optimization Figure 5 shows the results of the frequency optimization tests. Frequency was continually increased and voltage across the micro-fluidic device was recorded accordingly. This data was collected with a 40 µL/min flow and also without any flow across the micro-channel. University of California-Irvine Page 10 Figure 6: Voltage Differential of Flow On/Off Figure 6 is a graph of the voltage differential that exists as flow is turned on and off. The data alternates between the two electrodes: one is spotted with proteins and the other does not contain any H3L proteins. The first curve is the baseline before any antibodies are pumped through the channel. University of California-Irvine Page 11 Figure 7: Percent Change in Impedance of Protein-Spotted Proteins and Control Figure 7 represents the percent change in impedance before and after the primary antibodies, VIG, and the secondary antibodies were pumped through the channel. University of California-Irvine Page 12 Figure 8: Fluorescently-tagged antibodies along micro-channel Figure 8 shows the electrodes along the micro-channel that contain fluorescently-tagged antibodies. Discussion The results of the frequency optimization test show that as frequency increases, the impedance of the channel approaches a steady state. This trend is independent of whether the flow is turned on or off. The plateau exists at high frequencies because at high frequencies the resistance of the bulk solution is dominant over the impedance created by the electric double layer (Wu & Chang, 2004). At frequencies lower than 10 kHz, the electric double layer impedance dominates the impedance across the channel. To increase the sensitivity of the device, impedance of the double layer must be kept to a minimum. Therefore, the peak frequency at which the device is most University of California-Irvine Page 13 sensitive and is still able to detect the impedance of the electric double layer instead of the bulk solution’s impedance is around three to five kHz. Percent change in impedance was calculated in comparison to the previous measurements taken. Figure 7 shows that there is a greater change in impedance when antibodies are pumped through a channel that has protein-spotted electrodes (E1) relative to the electrodes without H3L proteins (E2). However, the percent change in impedance did not significantly differ once secondary antibodies were added. Antigen-antibody binding was further verified by examining the device under a fluorescent microscope. The areas of fluorescence signify that the antigens are in fact bound to antibodies, which coincides with the data represented in Figure 7. Conclusively, when antibodies flow through the channel and bind to antigens, there is a greater percent change in impedance; indicating the presence of a disease, which was successfully detected by the microfluidic device. Works Cited Collins, J., & Lee, A. P. (2004). Microfluidic Flow Transducer based on the Measurement of Electrical Admittance. Lab on a Chip , 16. Huang, X., Greve, D., Nguyen, D., & Domach, M. (2003). Modeling of Impedance of CellCovered Electrodes. Sensors , 5. University of Arizona. (2000, June 12). Antibody Structure. Retrieved August 12, 2007, from Antibody Structure: http://www.biology.arizona.edu/immunology/tutorials.antibody/structure.html Wu, J., & Chang, H.-C. (2004). Micro-electrical Impedance Spectroscopy for Particle Detection. Second International Conference on Micro-channels and Minichannels (pp. 865-868). Rochester, NY: ASME. University of California-Irvine Page 14