Status of Compliance as on 30th September - 2013 (Period: April, 2013 to September, 2013) to the conditions stipulated in the
Environmental Clearance granted by MoEF vide letter No. J-11011/79/2003-IA-II (I) dated April 21, 2004 for Jaypee Rewa Plant , of M/s
Jaiprakash Associates Limited for expansion of cement production from 2.5 MTPA to 3.5 MTPA at Jaypee Nagar, District Rewa ,
Madhya Pradesh
A. Specific Conditions
No.
1
2
3
Conditions
Status
The gaseous & particulate emissions from various processes units shall
conform to the Standards prescribed by the State Pollution Control Board.
The company shall make efforts to restrict the particulate emissions to as
low as possible and at no time the particulate emission from the stacks
shall exceed 100 mg/Nm3. The company shall also take appropriate
additional measures to improve the design and operating practices of the
Pollution Control Equipment to achieve a load based norm of 227 g/Tonne
of feed. Trippings in kiln ESP shall be minimized. Interlocking facility shall
be provided in the pollution control equipment so that in the event of the
pollution control equipment not working, the respective unit(s) will be shut
down automatically.
Ambient air quality including ambient noise levels shall not exceed the
standards stipulated under EPA / by state authorities. Monitoring of
ambient air quality and stack emissions shall be carried out regularly in
consultation with SPCB and report submitted to the Board quarterly & to
the Ministry’s Regional Office half yearly. Continuous stack monitoring
system shall be installed.
Particulate matter and stack emissions from various process units
conform to the standard prescribed by the MPPCB. Monitoring
data attached as Annexure – I.
The company shall install adequate dust collection & extraction system to
control the fugitive dust emissions at various transfer points. The dust
collected from the pollution control equipment shall be recycled back into
the process. Close circuit grinding shall be provided in all the grinding
sections of the plant. Storage of raw materials shall be in closed roof
sheds. Water sprinkling arrangement shall be made in the raw material
stockyard and cement bag loading areas.
Tripping in the kiln ESP has minimized by installation of efficient
Duoflox Burner and interlocking facility was provided.
Load based emission level: 131.4 gm/ tonne of feed (Raw mill Unit
- I) and 98.1 gm/tonne of feed (Raw Mill Unit - II).
Ambient Air Quality, including Ambient Noise level is within the
standards prescribed under the EPA State Authorities. Monitoring
data of Ambient Air Quality and Ambient Noise level are attached
as Annexure- II & III. Stack Monitoring data is refer as Annexure
– I.
Two nos. of continuous real time ambient air quality stations
(CAAQM) were installed in up wind & down wind direction and
data’s are transferred to CPCB web site.
Continuous stack emission monitoring system is installed at all the
major stacks Raw Mill Unit, Cooler Cement Mill and linked to
CPCB site.
Dust collection and extraction system (80 nos. Bag filters) to
control fugitive dust emissions have already been provided at all
fugitive dust and transfer points. Dust collected in APCDs is
recycled back into the process. Close circuit grinding is provided in
all grinding mills. All raw materials are being stored in covered
sheds / stock yards. Water sprinkling systems have also been
provided to major dust generating area to suppress the dust.
4
5
6
7
8
9
10
11
As per Charter on Corporate responsibility for Environmental protection in
respect of Cement industries, the company shall reduce CO2 emission to
0.75 Tonne/Tonne of cement production.
Action plan in this regard shall be submitted to the Ministry.
Green belt of adequate width and density shall be provided to mitigate the
effects of fugitive emission all around the plant. A minimum of 25% of the
area shall be developed as green belt with local species in consultation
with the DFO, and as per CPCB’s guidelines.
No discharge of treated effluent from utilities and domestic effluent shall
be done outside the premises and all the treated effluent shall utilized for
green belt development and other plant related activities.
Necessary actions have been taken to reduce CO2 emission and
level is well below 0.75 t / tonne of cement production.
The measures taken for CO2 reductions are enclosed as
Annexure-IV.
Green belt was developed all around the plant.
Tree plantation work is continuous & till date it covers more than
33% under green belt. Details of tree plantation is attached as
Annexure- V.
‘Zero Discharge status is maintained’ as there is no discharge of
water outside the plant premises.
STP with tertiary treatment system equipped with ozonator was
installed and in operation. Treated water is used for in green belt.
Treated water analysis report of STP is attached as Annexure –
VI.
Occupational health surveillance of the workers shall be done on the Occupational health check up of workers is carried out on regular
regular basis and records shall be maintained as per factory acts.
basis and records are being maintained as per factory Acts.
Details of Occupational health check up carried out during last six
months are attached as Annexure -VII.
All the recommendations of the charter on Corporate responsibilities for The recommendation / Action points of the Charter on corporate
Environmental protection (CREP) for the cement sector shall be strictly responsibility for Environmental Protection (CREP) for the cement
implemented.
sector have been implemented.
The compliance status is attached as Annexure – VIII.
The company shall undertake the rainwater harvesting measures to Rainwater harvesting is carried out by channelization of 6.5 Km.
harvest rainwater for their own utilization & for recharging the ground long garland drain & Collected in four old mines pit reservoirs. The
water.
water collected in the mines reservoirs are is being used in the
cement plants & in CPP’s. The rainfall recorded for the period April
2013 – September 2013 is 1398.88 mm. Run off water collected is
37.95 Lac cubic meters up to September 2013. Photograph of
mine reservoir is attached as Annexure – IX
The company shall obtain necessary permission for drawl of ground water No permission is required , as the unit does not fall in critical area
for township & domestic use in the plant from the concern state agency.
as per ground water resource guidelines and vide letter no 21-4(5)
NCR/CGWA/05 dated 22.07.2005 of CGWA. Copy of the letter is
attached as Annexure- X.
The company shall setup a conventional type of permanent meteorological Online meteorological station was installed within the complex and
station within their complex, as per the suggestion of India Meteorological data are recorded on daily basis.
Department
B. General Conditions
No.
1
2
3
4
5
6
7
8
9
Conditions
Status
The project authority shall strictly adhere to the stipulation made by the
Madhya Pradesh Pollution Control Board & the State Govt.
No further expansion or modification in the plant shall be carried out
without prior approval of the Ministry of Environment & Forest.
At least four ambient air quality monitoring stations shall be establish in
the downward direction as well as where maximum ground level
concentration of SPM, SO2 & NOX are anticipated in consultation with the
State Pollution Control Board. Data on ambient air quality & stack
emissions shall be regularly submitted to this Ministry including its
Regional Office at Bhopal & the State Pollution Control Board/Central
pollution control board once in six months.
The overall noise levels in and around the plant area shall be kept well
within the standards (85 dBA) by providing noise control measures
including acoustic hoods, silencers, enclosures etc. on all sources of noise
generation. The ambient noise levels shall conform to the standards
prescribed under EPA Rules, 1989 viz. 75 dB (A) (daytime) and 70 dB (A)
(nighttime)
Proper housekeeping & adequate occupational health surveillance
programme shall be done on a regular basis and record maintained. The
programme shall include lung function and sputum analysis tests once in
six months.
The company shall comply with all the environmental protection measures
and safeguards recommended in the EIA / EMP report.
A separate environmental management cell with full-fledged laboratory
facilities to carry out various management and monitoring functions should
be set up under the control of Senior Executive.
Strictly adhering to the stipulation made by the Madhya Pradesh
Pollution Control Board & the State Govt.
Noted.
The project authorities shall provide adequate funds both recurring & nonrecurring to implement the conditions stipulated by the Ministry of
Environment and Forests as well as the State Government alongwith the
implementation schedule for all the conditions stipulated herein. The funds
so provided shall not be diverted for any other purpose.
The Regional Office of this Ministry at Bhopal / Central Pollution Control
Board/State Pollution Control Board will monitor the stipulated conditions.
Four Ambient Air Quality stations were already established,
Ambient Air Quality monitoring is done on regular basis and data is
being submitted to State Pollution control Board on monthly basis.
Last Six monthly report was submitted to MOEF regional office &
CPCB
Regional
office,
Bhopal
vide our
letter
no
JAL/EC/MoEF/2013-14/5107 dated. 20.05.2013.
Noise level is being monitored around the plant and the measured
values are well within the prescribed limit.
All the air blower / compressor fans are equipped with silencer to
control noise level. Low noise generating compressor / blower are
procured.
Proper housekeeping is maintained. Mechanical road sweeping
machines have been deployed for cleaning of internal roads. The
occupational health checks up of all employees are being done.
Complying with the Environmental Protection measures and
safeguards recommended in the EIA / EMP report.
Environmental Management Cell, with full fledged laboratory was
setup and working. Environment cell was strengthen by appointing
senior executive with experience of more than 20 years.
Organizational Chart of Env. Cell is attached as Annexure-XI
Funds for recurring & non- recurring as per EIA/EMP report have
been earmarked for environment protection measures. The money
spent for Major pollution control devices and Environment
protection measures including recurring expenditures are Rs
331.17 /- lacs. (Expenditure details attached as Annexure – XII).
Regularly submitting six monthly compliance report and monitored
data alongwith statistical interpretation to the Ministry / CPCB /
A six monthly compliance report and the monitored data alongwith MPPCB. The latest report was submitted vide our letter no
statistical interpretation shall be submitted to them regularly.
JAL/EC/MoEF/2013-14/5107 dated. 20.05.2013.
10
11
12
13
The company shall inform the public that the project has been accorded
environmental clearance by the Ministry and copies of the clearance letter
are available with the State Pollution Control Board / Committee and may
also be seen at website of the Ministry of Environment & Forests at
http:/envfor.nic.in. This shall be advertise within seven days from the state
of issue of clearance letter, at least in two local newspapers that are
widely circulated in the region of which one shall be in the vernacular
language of the locality concerned and a copy of the same should be
forwarded to the Regional Office.
The project authorities shall inform the Regional Office as well as the
Ministry, the date of financial closure and final approval of the project by
the concerned authorities and the date of commencing the land
development work.
The Ministry may revoke or suspend the clearance, if implementation of
any of the above conditions is not satisfactory.
The Ministry reserve the right to stipulate additional conditions, if found
necessary. The company in a time bound manner will implement these
conditions.
Advertised in two local newspapers i.e. The Dainik Bhasker and
The Dainik Jagaran dtd. 27.04.2004 regarding the grant of
Environmental Clearance by the MoEF Government of India New
Delhi.
Noted. The Plant was under operation. since 19.05.2005
Noted
Noted
JAYPEE REWA PLANT
(A Unit of Jaiprakash Associates Limited)
HALF YEARLY REPORT OF PARTICULATE MATTER EMISSION FROM POINT SOURCE (STACK)
Period : (April , 2013 - September , 2013)
Dust Conc. (mg/Nm3)
Unit Stack Attached With
PCE (Pollution Control Equipment)
April
May
June
July
August
September
Limestone Crusher-2 Bag Filter
29.4
31.7
31.6
30.3
30.7
30.9
Raw Mill 1+ Kiln 1 ESP (U-I)
76.6
73.4
71.5
72.9
76.2
73.8
Raw Mill 2+ Kiln 2 ESP (U-II)
78.3
76.0
73.2
77.4
Shut Down
78.4
Cooler 1 ESP (U-I)
70.8
63.7
67.2
68.1
66.7
68.6
Cooler 2 ESP (U-II)
75.1
68.3
70.9
69.7
Shut Down
70.8
Coal Mill 2 ESP (U-II)
79.5
61.5
73.9
61.9
Shut Down
66.2
Cement Mill No.-1 Bag House
34.9
33.9
35.0
31.9
33.4
33.6
Cement Mill No.-2 Bag House
31.5
31.2
31.3
32.8
36.3
34.1
Cement Mill No.-3 Bag House
37.3
36.8
36.3
38.5
Shut Down
Shut Down
Cement Mill No.-4 Bag House
27.7
30.6
29.8
31.2
31.6
34.2
Annexure - II
JAYPEE REWA PLANT
(A Unit of Jaiprakash Associates Limited)
HALF YEARLY AMBIENT AIR QUALITY MONITORING REPORT
Period : April , 2013 - September , 2013
LOCATION 1 : NEAR WASHING RAMP
MONTH
April
May
June
July
August
September
PARTICULARS
PM2.5 (mg/m3)
PM10(mg/m3)
SO2 (mg/m3)
NOX (mg/m3)
CO (mg/m3)
Monthly Average
31
31
21
27
27
25
50
51
46
51
48
48
7
7
8
8
6
5
17
17
14
15
14
14
131
133
114
115
119
130
21
31
27
46
51
49
5
8
7
14
17
15
114
133
123
Minimum
Maximum
Average
LOCATION 2 : NEAR NARMADA GATE
April
May
June
July
August
September
Monthly Average
Minimum
Maximum
Average
29
28
21
27
24
24
47
51
44
52
49
49
7
8
8
6
7
6
18
16
14
15
13
13
128
132
115
122
114
135
21
29
26
44
52
49
6
8
7
13
18
15
114
135
124
18
16
14
15
15
130
134
118
117
116
LOCATION 3 : NEAR ESTATE OFFICE
April
May
June
July
August
Monthly Average
28
29
20
28
24
52
49
47
51
48
7
7
7
7
6
September
Minimum
Maximum
Average
24
47
6
14
126
20
29
26
47
52
49
6
7
7
14
18
15
116
134
124
LOCATION 4 : NEAR BHAGIRATHI GATE
April
May
June
July
August
September
Monthly Average
Minimum
Maximum
Average
30
27
20
28
25
24
49
51
47
49
47
49
7
7
7
7
6
6
17
16
14
16
14
14
128
131
119
118
119
124
20
30
26
47
51
48
6
7
7
14
17
15
118
131
123
Annexure-III
JAYPEE REWA PLANT
(Unit of Jaiprakash Associates Limited)
Half yearly Ambient Noise Level Measurement Report
Month : April , 2013 - September , 2013
Noise Level dB(A)
Sr.
No.
Day Time
Night Time
Location : Near Washing Ramp
Apr.
May
Jun
Jul
Aug
Sep
Average
Apr.
May
Jun
Jul
Aug
Sep
Average
1
2
3
4
63.1
64.0
62.8
64.5
64.0
63.8
65.7
66.1
64.3
66.2
65.4
66.9
64.2
66.5
65.6
70.1
64.4
66.8
65.3
66.8
50.1
53.4
51.9
50.7
50.2
52.6
51.7
50.9
51.0
52.8
51.7
51.0
51.1
52.6
51.5
51.2
50.8
53.0
53.1
51.9
1
2
3
4
57.2
56.2
58.1
58.0
58.0
57.0
60.3
58.4
58.4
59.6
57.6
58.7
58.5
59.5
58.0
58.9
58.0
60.0
58.1
58.6
50.1
49.7
51.4
50.9
50.0
49.8
51.3
51.0
51.0
49.6
51.3
51.0
51.2
49.8
51.5
51.6
50.8
50.0
51.4
51.3
1
2
3
4
62.8
61.5
63.3
63.7
62.1
61.0
63.4
62.9
63.1
60.9
62.7
61.4
63.2
60.8
62.6
61.2
63.0
61.0
62.8
61.0
51.7
50.9
52.3
51.7
52.0
51.5
52.0
50.0
51.8
51.0
52.0
51.6
51.7
51.3
52.6
51.4
52.1
51.7
52.1
51.2
1
2
3
4
61.9
62.8
69.9
63.3
61.3
62.0
60.9
63.1
63.1
60.9
62.4
61.5
62.8
60.8
62.6
61.4
64.0
61.0
63.0
61.4
64.2
65.0
52.1
50.1
65.7
66.6
53.8
52.8
65.0
65.2
53.5
58.4
66.9
66.7
54.8
52.9
Location : Near Estate Office
58.0
58.0
51.9
50.8
58.8
60.5
50.9
49.9
58.4
58.3
51.0
51.7
58.5
58.4
52.8
50.4
Location : Near Narmada Gate
62.8
62.8
52.8
52.3
61.2
62.0
52.7
52.5
62.9
62.3
52.9
50.9
61.7
60.0
51.2
51.4
Location : Near Bhagirathi Gate
62.8
63.8
52.0
51.8
61.6
62.0
52.9
52.3
63.6
62.8
52.9
50.9
62.0
61.3
54.9
52.7
50.4
52.1
49.9
51.7
52.3
51.8
50.0
51.9
51.3
52.0
49.6
51.0
51.4
52.0
49.8
51.2
51.5
52.2
50.5
52.2
Annexure- IV
Jaypee Rewa Plant
(A unit of Jaiprakash Associates Limited)
Measures taken for reduction of CO2 emission:
The following activities have been initiated for reduction of CO2 emission
Reduction in thermal energy consumption
 Installation of low NOx Duoflex burners.
 Installation of highly energy efficient 6 stage Preheater at Jaypee Rewa Plant (Unit-I)
 Changing of pneumatic kiln-feed system by elevator (Unit-I),
 Changing static separator of coal mill by dynamic separator for better control on coal fineness and thus, ensuring proper burning of coal.
 Replacement of Folax cooler by more energy efficient INK Plenum cooler
 Installation of new higher size cyclone in Calciner string PH top stage 1st cyclone at JRP & Increase in height of calciner for better combustion of
fuel ( Unit-II ).
By adopting above measures the specific thermal consumption of 694 Kcal/Kg clinker for Jaypee Rewa Plant (Unit-I), 683 Kcal/Kg clinker for Jaypee Rewa
Plant (Unit – II) thus reducing the sp. Thermal Energy (wt. Average of all the two units) by 25 Kcal/Kg clinker approximately.
Measures taken for reduction in Electrical energy consumption
 Modification of existing vertical Raw Grinding Mill in Unit-I
 Modification of coal mill classifier in Unit-I & II
The above measures have resulted in reduction of Specific. Electrical Energy Consumption (wt. Average of all the two units) by 5 KWh/t Cement.
Production of Blended Cement
At present fly ash blending up to a level of 30% has been carried out thereby CO2 emission per tonne of cement production has been reduced.
% FLYASH
CONSUMPTION
35
30
25
20
15
10
5
0
% FLYASH CONSUMPTION FOR PPC
MANUFACTURING
28.8
28.4
28.3
30.2
24.8
2008 - 09
2009 - 10
2010 - 11
2011 - 12
2012 - 13
YEAR
Use of waste heat for raw material drying
 Waste heat from kiln pre-heater gases is used for drying raw materials in vertical raw mill and vertical coal mill.
 Waste heat from clinker cooler (Unit-2) gases is used for drying wet flyash.
Utilization of Polythene waste in co-processing in kiln as fuel. Polythene waste is co- incinerated as fuel in cement kiln in JRP Unit - II. 218.88
MT of polythene waste has been incinerated till September 2013.
Annexure - V
JAYPEE REWA PLANT
(A UNIT OF JAIPRAKASH ASSOCIATES LIMITED)
Plantation Details
S. No.
Name of Plant
Total Area (Ha.)
Plantation
Area Covered (Ha.)
1
Jaypee Rewa Plant
89.752
63008
31.5
2
Naubasta Lime Stone Mine
470.941
239182
119.5
3
North – North Naubasta Lime Stone
Mine
183.937
42500
21.2
4
Bankuiyan Lime Stone Mine
541.005
14393
7.1
5
Jaypee Rewa Plant (Township)
95.820
158309
79.1
Annexure-VI
Jaypee Rewa Plant
(A unit of Jaiprakash Associates Limited)
Analysis report of STP Treated water (April 2013-Septemeber 2013)
Sr. No.
Parameters
Observed value (in mg/l except pH)
Norms as per
MPPCB (in mg/l
except pH)
Mar-13
Apr13
May-13
June13
July13
Aug-13
Sept-13
1
pH
5.5 - 9
7.43
7.46
7.42
7.48
7.45
7.41
7.46
2
BOD
30
8
10
12
14
12
15
10
3
COD
250
82
89
95
85
89
102
95
4
SS
100
25
32
30
36
39
43
37
Annexure - VII
JAYPEE REWA HOSPITAL
(UNIT OF JAIPRAKASH ASSOCIATES LIMITED)
OCCUPATIONAL HEALTH RECORD MEDICAL EXAMINATION REPORT APRIL , 2013 - SEPTEMBER , 2013
OCCUPATIONAL HEALTH RECORD
Total Nos. of Employees Tested
PFT
757
AUDIOMETRY
663
EYE TEST
161
MSD
392
DERMATITIS
366
TOTAL
2339
Annexure - VIII
Jaypee Rewa Plant
CREP Action Plan Status Report
S.No.
CREP CONDITION
1
Cements plants, which are not complying with notified standards, shall do
the following to meet the standards:
1. Augmentation of existing Air Pollution Control
Devices-by July
2003.
2. Replacement of existing Air Pollution control Devices – by July 2004.
2
3
4
5
6
7
8
Cement Plants located in critically polluted or urban areas (including 5 km
distance outside urban boundary) will meet 100-mg/Nm3 limit of particulate
matter by December 2004 and continue working to reduce the emission of
particulate matter to 50 mg/Nm3.
The new Cement Kilns to be accorded by NOC/Environmental clearance
w.e.f. 01.04.2003 will meet the limit of 50 mg/Nm3 for particulate matter
emissions.
STATUS
ACTION
TAKEN
Complied
Annexure-A
Complied
Annexure-B
Not Applicable
Not Applicable
Not Applicable
Not Applicable
REMARKS
----
No new Kiln
installed
CPCB will evolve load based standards by December 2003
Complied
-------CPCB and NCCBM will evolve SO2 and NOx emission standards by June Standards awaited
2004.
from CPCB &
NCCBM
------The cement industries will control fugitive emission from all the raw We have screened
material and products storage and transfer points by December 2003.
out the various
However, the feasibility for the control of fugitive emissions from limestone
fugitive dust
Annexure-C & D On going
and coal storage area will be decided by the National Task Force (NTF). emission location &
process
The NTF shall submit its recommendations within three months.
long term / short
term action plan
prepared.
CPCB, NCCBM, BIS and oil refineries will jointly prepare the policy on use Policy framed & Pet
of petroleum coke as fuel in cement kiln by July 2003.
Coke is being
------utilized in our kilns.
After performance evaluation of various types of continuous monitoring Two
nos.
of Opacity meters Quarterly
9
10
11
12
equipment and feedback from the industries and equipment continuous real time have
been Report
manufacturers, NTF will decide feasible unit operation s/sections for ambient air stations installed at all submitted to
installation of continuous monitoring equipment. The industry will install the (CAAQM)
were stacks. as per MPPCB
continuous monitoring systems (CMS) by December 2003.
installed, one in NTF
upwind
direction recommendation
(Autoworkshop) &
One
downwind
direction
(Deer
Park) and data are
transmitting
to
CPCB web site.
Continuous stack
emission monitoring
system is installed
at following stacks
i) Raw Mill
ii)Cooler Unit
iii) Cement mills.
Tripping in the ESP to be minimized by July 2003 as per the
Complied
Annexure-E
recommendations of NTF.
Industries will submit the target date to enhance the utilization of waste We are in using
Pet
coke,
material by April 2003.
plastic waste under
---Chemical
AFR
&
also
Gypsum &
planning to use our
Fly ash are
Hi – Tech slag.
already
Jaypee Soya ETP
being used.
cake for use in
cement kiln.
NCCBM will carry out a study on Hazardous waste utilization in cement AFR guidelines
------kiln by December 2003
published & we are
in search of
hazardous waste &
other material for
AFR
Cement industries will carry out feasibility study and submit target dates to Feasibility study Report suggests
---.
CPCB for co generation of power by July-2003.
conducted.
that
coPreliminary report generation
of
received
power
not
feasible for UnitI & Unit-II.
Annexure-A
1. The Pollution control equipment (BAG HOUSE) installed in the Unit-I Coal Mill has been modified by imported bags (PTFE) at a cost of 65 lacs.
2. The Pollution control equipment installed in other areas are already achieving the prescribed limit of 100 mg/NM3 for ESP stack and 50 mg/NM3 for Bag
filter.
Annexure-B
1. Jaypee Rewa Plant has already installed a new ESP. in its existing Kiln/Raw Mill in our Unit-I which is already achieving 100 mg/NM3 The old E.S.P.
installed at the Kiln/Raw Mill has been modified and installed at the cooler Unit-I and is also achieving 100 mg/NM3. An investment of around 700
Lacks has been made in these two cases.
2. A Fly ash Dryer E.S.P. is also installed in Cement Mill area for better operation of cement mills and to reduce fugitive emissions.
3. Out of four Cement Mill ESPs, all E.S.Ps.(Cement mill no. I, II, III and IV ESP) have been replaced by Bag House at an approximate cost of 2.9
Crores.
4. Out of four fields of emitting electrode in E.S.P of Kiln/RM U-II, two fields are changed, at a cost of 90 lacs.
5. Fly ash Dryer E.S.P has been modified into Precip –Filter. Approximate Cost is 70 lacs.
Annexure-C
To control fugitive emissions, following steps have been taken.
1. Kaveri polymer spraying system has been installed in crusher area to reduce fugitive emission.
2. Water Spraying has been intensified.
3. House Keeping has been further improved.
4. For Clinker storage, two Silos have been constructed & commissioned.
5. A fly ash silo has been constructed and commissioned for totally enclosed storage and handling of dry fly ash.
6. Pneumatic conveying system has been adopted for conveying of fly ash from CPP-III to Cement Mill area. Approximate cost is 20 lacs.
7. Dust suppression system by atomized spray for clinker silo bulk loading has been commissioned. Approximate cost is 10 lacs.
8. Two road sweepers have been purchased for cleaning of roads. Approximate cost is 32 Lacs.
Annexure-D
1.
We have screened out the various fugitive dust emission location & long term / short term action plan prepared.
Annexure-E
1.
2.
3.
4.
Tripping minimized by BHA controllers.
By improving Coal quality by blending with low Ash Coal.
By up gradation of coal dozing system in JRP unit-I, fluctuations in Coal dozing reduced.
Installation of modern low NOx burner in Unit-I for complete & rapid combustion.
Annexure-IX
Jaypee Rewa Plant
(A unit of Jaiprakash Associates Limited)
Mine pit View
Annexure-X
Annexure – XI
JAYPEE REWA PLANT
(A Unit of Jaiprakash Associates Limited)
Organization Chart of Environment Management Cell
Sr. President (Tech.)
Jt. President. (P & QC)
Vice President (Env.)
Engineer (Env.)
Assistant (Env.)
Env. Technician
Helper (Env.)
(02 Nos.)
Annexure - XII
JAYPEE REWA PLANT
(A UNIT OF JAIPRAKASH ASSOCIATES LIMITED)
Environment Expenditure Details
Period : April - September 2013
S.No
Details
Amount in Rs.
1
Polythene Incineration
135520
2
R & R Study
401500
3
Hydrominviron
216362
4
Payment to consultant
180000
5
Registration under Biodiversity Act
1000
6
Indo Water, Satna
60000
7
AMC STP
76501
8
Operation of PCD
28760539
9
Maintance of PCD
2560100
10
Training & Environment Awareness Programe
40000
11
Plantation & Green Belt
170682
12
Air & Water Monitoring
515250
Total
33117454