UNECE GRRF IWG-R55 Report from the 10th meeting of the Informal Working group concerning regulation 55 under UNECE GRRF 2015-Jun-25 – 26 Welcome The workgroup chairman Jürgen Westphäling welcomed all experts to the meeting venue in Gothenburg, Sweden. Call around the table There were fourteen experts that attended the meeting. Apologizes were received from Pierre Teyssier, Alan Feltham, Anders Gunneriusson, Jan Stokreef, Joachim Zander and Philippe Jaumouille. Comments on the report from meeting no. 9 if any Mr. Alguëra commented that the task on simple designs had been allocated to him while it should have been allocated to Mr. Bröckling. The secretary noted this and will correct accordingly. With that remark the notes were filed. Comments on the working documents submitted for the 80th session of GRRF The deadline for the submission was at the 19th of June 2015. The first document submitted was R55_10_02 about redefinition of Class S. The secretary commented that a small change was made in relation to the agreement at the 9th meeting of the working group. That was to include the class W that most likely will be approved during the 80th session of GRRF. This document was accepted by the working group without any changes. The second document submitted was document R55_10_10. Concerning the proposal number 3 within the document R55_10_10 the working group had some comments on the distinction between hinged and rigid drawbars. This is not clear in the table 4. Hence the table was changed such that the row in the table that concerns drawbars was split into two rows. There is one for rigid drawbars and one for hinged drawbars. Furthermore a new column was added to handle the characteristic value Av. Through these changes the footnote to table 4 becomes obsolete. Hence it is removed. The changed are documented in the document R55_10_17. Furthermore it was observed in the fourth proposal within the working document that the definition of class W was unnecessary restricted to clevis type couplings. It shall be applicable to drawbar couplings in general. Hence the words “clevis type” were stricken out. This change was also documented in the document R55_10_17. Review of the list of items Item 2 (Auxiliary usage Class A) (R55_03_09, R55_03_10, R55_03_11, R55_04_05, R55_04_06, R55_04_07, R55_05_17, R55_06_02, R55_07_12) Mr. Westphäling reported that he had googled to find any information about accidents with bicycle carrier mounted on a trailer hitch. Using the keywords “fahrradträger verloren” he got a lot of hits. It is hard to judge from these articles whether it is a problem with the hitch per se or with the bicycle carrier itself. However some cases seem to indicate that there is fatigue of the hitch. The statistics in this area is very poor. Usually when there is an accident with a car running in to a lost bicycle carrier there is not focus on the hitch of a vehicle that lost that bicycle carrier. Hence you can expect an under reporting in this area. UNECE GRRF IWG-R55 Within the next three month the DIN/VDA will post a New Work Item Proposal with ISO. This proposal will address the auxiliary usage of trailer hitches. Mr. Westphäling will follow the development and report back to our working group. Next meeting Item 12 (Clearance around drawbar coupling) ( ) The picture in annex 7 § 1.3.6. shall remain as is. Item closed. Item 14 (2nd stage built) (R55_06_02) Mr. Westphäling showed the product “Space extender” produced and marked by the company SMV. http://www.spaceextender.com/ . This is an extreme illustration of “second stage built” The experts were very puzzled with this design. However it was apparently approved under regulation 55. The discussion on this item showed that there were ties to agricultural applications as well. We have at earlier meetings discussed mobile homes in the context. However no solid proposal how to go forward with this has evolved. The discussion this time took an angle towards what is coupling equipment. Mr. Westphäling will follow up and report. Next meeting Item 20 (Heavy transports) (R55_02_13, R55_04_08, R55_04_12, R55_05_01, R55_05_06, R55_05_20, R55_05_21, R55_05_22, R55_07_18, R55-08-13, R55_09_06, R55_10_08; R55_10_09; R55_10_13) Mr. Svensson had made some kinematic investigations to get some indications on speed dependence of coupling forces. This showed the peak longitudinal accelerations when traversing a sinusoidal wavy road to be related to the speed squared. Bearing in mind that this is an indication of the speed dependence of the most important coupling force generating mechanism it is a good basis for the discussion. It should be observed that this study is kinematic. It will in reality be influenced by the flexibility and masses in the vehicles involved. Mr. Svensson also pointed to the document R55_09_06 where the speed dependence of the range and standard deviation are plotted as dependent of speed. The dependence is very clear. Over long time VBG, according to Mr. Svensson, has applied a rule where the forces are dependent on square root of the speed. Based on these different observations Mr. Svensson proposed a linear dependence between 36 km/h and 80 km/h. Below 36 km/h the reduced value at 36 km/h applies. Mr. Alguëra commented that his company had checked the proposal against their proposal. From that check he expressed a support for the proposal. Mr Tagliaferri also expressed support. Mr. Conrads was questioning whether the base speed should be 90 km/h rather than 80km/h. Mr Westphäling was hesitant and referred to Australian conditions. Mr. Mátyás pointed out the conditions are such that reducing requirements would at times kill the coupling in very short time of operation. In response to that it was concluded that the utilizing speed dependence as a mean to encompass heavy loads is only applicable to commercial road vehicles where the coupling equipment is designed for a base speed of 80 km/h. The experts will consider the proposal to the next meeting. Next meeting Item 21 (Limiting cases for the usage of certified characteristic values) (R55_04_11, R55_05_05, R55_06_09, R55_07_06, R55_07_14, R55-08-03, R55-08-04, R55-08-05, R55_09_04, R55_09_05, R55_09_11, R55_09_ 13, R55_10_03: R55_10_04; R55_10_05; R55_10_06; R55_10_07; R55_10_08; R55_10_15 ) At the previous meeting Mr. Stokreef requested more of the background information to the ISO18868:2013 standard. In order to respond to that request Mr. Svensson had uploaded the documents R55_10_03: R55_10_04; R55_10_05; R55_10_06. The last of those documents was a history summary over the work with that standard going back to 2002. The document R55_10_07 was a summary of many recent measurements of coupling forces in different vehicle combinations. There is also a comparison with the requirements as calculated using the ISO18868:2013. It could be noted that the measure peak forces only at on instance came close to the fatigue test load corresponding to the performance required. Mr. Westphäling at the 9th meeting argued that road conditions in Germany are worse than in Australia. UNECE GRRF IWG-R55 To this meeting Mr. Svensson had gathered information that showed that the German Autobahn does not have worse conditions than the Australian roads. Hence the measured forces and the experience over 30 years supporting the ISO18868 are valid. Mr. Stokreef was not present but had prior to the meeting expressed support for the proposal for this item. Mr. Westphäling argued that different engine power and and brakes requirements would the still make the proposal questionable. In response to that Mr. Svensson showed the diagram in the document R55_10_07. There it could be seen that the real high coupling forces is generated neither by traction nor by braking but through interaction between unevenness in the road and the geometric layout of the vehicle combination. Hence the difference in engine power and braking performance is not a significant factor. While support for the proposal is converging Mr. Westphäling wanted to the next meeting to challenge OEM:s and trailer manufactures for more measurements. Mr. Alguëra was doubtful whether there are any better measurements available. Next meeting Item 25 (Articulation angles as installed) (R55_02_05, R55_05_13, R55_07_10, R55-09-21) As Mr. Stokreef was not present at this meeting it was decided to postpone this item to the next meeting. Item 29 (Drawbar a separate technical unit) (R55_04_04, R55_05_02, R55_09_08; R55_10_xx) Mr. Bröckling had volunteered to this task and had prepared a document where he through a number of illustrations showed how all part of a drawbar installation shall be considered as part of the drawbar to be approved. That is to say that, brackets, side plates and other attachments used to fix the main drawbar to the trailer chassis is subject to approval. As the calculations of such attachments are not always that easy Mr. Svensson argued that at least some guidance shall exist over how those calculations shall be carried out. This is needed to guarantee that these matters are handled in an equal manner across the different technical services. The discussion then became centered around when to apply approval based on calculations, i.e. simple designs. This part of the discussion is referenced under the item 30. Next meeting Item 30 (Simple designs) (R55_02_09, R55_03_06, R55_05_09, R55_07_07, R55_09_08) Continuing the discussion under Item 29 Mr. Svensson argued that the basic assumption shall be that a design approved on the basis of calculation shall withstand dynamic fatigue test according to annex 6 if tested. Mr. Westphäling said that this was not necessarily so. E.g. the fixing on the test bench is hard to make realistic according to Mr. Westphäling. Mr. Svensson then responded to say that in such cases it would also be difficult to set the relevant boundary conditions for the calculations. To come forward in this discussion Mr. Svensson offered to put on fatigue test one or two designs approved based on calculations. An alternative way to proceed according to Schedule 8 of the proposed revision of the 1958 agreement. Next meeting The waiting list According to the discussion on the future of this informal working group the waiting list items are activated. Item w1 (Approval based on worst case class B50x)(R55-07-19) Mrs. Domagala presented document R55_10_19 as a proposal for this item. This was elaborated in the document R55_10_20. The French delegates argued that the last sentence of §1.1.1 might not be necessary. Mrs. Domagala was asked to rewrite the justification. (During a coffee break Mrs. Domagala and Mr. Svensson outlined an alternative justification as in R55_10_20. This was not reviewed by the group and Mrs. Domagala shall elaborate to the next meeting Item w2 (Approval based on worst case class B50x)(R55-07-19) This matter was dropped. UNECE GRRF IWG-R55 Item w3 (Alternative performance values)(R55_10_22) KBA request a more stringent definition of alternative performance values. The base proposal assumed alternative values for a single component. However Mr. Westphäling showed that it is more to this than that. When broaden the scope to a family or range of products this becomes more complex. Mr. Hansen and Mr. Westphäling was assigned the task to outline a new proposal for the broader scope to the next meeting. Item w7 (Class H50)( ) KBA requests to add a class H50 which seems missing. Considering the reference to the king-pin drawing in annex 5 Mr. Svensson argued that it might be such that the existing class H50-X is not really motivated. I.e. the class H50 –X shall be replaced by the class H50. Mr. Hansen will check this up to the next meeting. Item w8 (Wedge angle)( R55_09_20) Mr. Tagliaferri requested the drawing of the wedge in annex 5 §7.8.1. to changed. The changed drawing is shown in document R55_09_20. This was agreed. Due to lack of time the remaining item were left to be processed later meetings. Report from TFAC Mr. Schauer made a report from the work in the TFAC. First of all Mr. Schauer reported that compromises had been reached on all open technical issues. Then he put forward a proposal from the taskforce that they considered to have the agricultural coupling regulation as a separate regulation. Mr. Westphäling was not at all in agreement with this proposal. The discussion on this item was long and intensive. The discussion resulted in an agreement that a fully elaborated proposal where the agricultural rules are integrated together with the rules for commercial vehicles. At least a sketch for a separate regulation shall be elaborated at the same time. These two documents shall be submitted to the GRRF for guidance. While elaborating the agricultural rules it should be born in mind that the number of coupling equipment classes shall be minimized. The concept from the commercial vehicles could serve as guidance in this effort. I.e. most of different installation alternatives can be handled in the annexes (for commercial vehicles annex 5) rather than in the definitions. Further the need for a new annex 1 resulting in annex 1A and 1B shall be challenged. May be a minor alteration to the existing annex 1 would be sufficient. Approach towards the 80th session of the GRRF Agreed items shall be put in a form such that a working document could be compiled to the deadline for the 80th session of the GRRF. Informal documents will be compiled to address agreed changes to the submitted working documents. New Items to the waiting list (R55-10-18) 1. SPP_Proposal_Application for approval_2014_05_ a. SPP_Proposal_Application for approval_2013_05 2. SPP_Proposal_Conformity of production_2013_10 3. KBA Change request_UN ECE R55_2. Definitions_alternative values 4. KBA Change request_UN ECE R55_Annex 6_3.7.2.2_lever bearing at least 1,0... 5. KBA Change request_UN ECE R55_Annex 7_T = 32 t 6. JOST_Application for an amendment of R55-Jost-06-10-2014 7. KBA Change request_UN ECE R55_2 Definitions_Class H50 (R55_09_07-…) 8. Orlandi, Diagram correction wedge (R55_09_20-Wedge) UNECE GRRF IWG-R55 9. Fixing point information and vehicles N1 10. General review Class …-X 11. What masses to use when calculating required performance values for coupling equipment. Any other business Next meeting will be a two-day meeting to be held in the Germany. Mr. Algëra and Mr. Conrads will agree between themselves where to have the next meeting. Venue will be communicated at a later stage. The time for the meeting is 2015 October 20 - 21 starting at 1000 ending at 1500 hours. It was noted that the target is to have all items managed such that the last GRRF for this Informal working group would be 2016 September. Close of the meeting The chairman thanked all participating experts for their contribution and wished them a safe journey home. Welcome back in October of 2015. The attendees expressed their gratitude for the hospitality by the VBG to host the meeting. Resolutions and actions No. Description 1 Item list in ToR extended with two items. 29. Integrated drawbar, 30. Simple drawbar 2 The German TA 31 sent to the secretary 3 TûV-Nord procedure on rigid drawbars sent to the secretary 4 Invite Lucien Vogel of Lohr to the group 5 Invite German trailer manufacturers to the group 6 Invite other trailer manufacturers through CLCCR 7 Invite representatives from UTAC to the group 8 Investigate further experts to the agricultural subgroup 9 Item 6, Collect further information on locking of foldable class A couplings 10 Item 7, In principle agreed but formulation shall be reconsidered. 11 Item 8, Agreed without modifications 12 Item 10, No agreement reached, reclassified as complex. 13 Item 11, Proposal agreed in principle. Mr. Teyssier of Volvo volunteered to reconsider the formulation. Mr. Tagliaferri offered his support. Time 2012 Oct 11 Actor Svensson Closed Yes 2012 Oct 11 2012 Oct 11 Conrad Conrad Yes 2012 Oct 11 2012 Oct 11 Preud´homme Westphäling Yes Yes 2012 Oct 11 Svensson Yes 2012 Oct 11 Preud´homme Yes 2012 Oct 11 All Yes 2012 Oct 11 van Ittersum Yes 2012 Oct 11 Westphäling, Stokreef Yes 2012 Oct 11 2012 Oct 11 2012 Oct 11 Decided Teyssier, Tagliaferri Yes Yes YES UNECE GRRF IWG-R55 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Item 12, The drawings proposed needed improvement. The justification is required to be better founded in the statistics. Item 17, Agreed Item 18, Proposal was agreed. The formulation does cover fully automatic coupling systems. Item 23, Proposal disagreed and withdrawn Item 22, Proposal supported and Mr. Svensson was assigned the task to elaborate the proposal Item 2, No agreement was reached at this time more information on accident statistics needed Item 2, AL-KO to send internal procedure to Mr. Westphäling Item 2, TÜV-Rheinland to send internal procedure to Westphäling Item 2, Try to get documentation on the Dutch automobile club procedures and send to Westphäling Item 13, Support but further information wanted. Contact Mr. Bonacker for more background. Item 3, Proposal in principle agreed. More information on mechanism required. Westphäling contacts DLG. Svensson contacts Mr. Bonacker. Item 4, Pommier is invited to outline a new class L2 intended for use with pin type couplings with cylindrical (prismatic) pin. Items agreed at the 2012 Oct 10-11 will be formalized in a working document for the GRRF session 2013 Feb Next meeting to be held in Garching 2013 Jan 15-16 Italian UNACOMA to prepare a proposal for agricultural couplings Simple items will go in the current series of amendments. No transition period needed for the simple items Handle both ball and pin couplings in the context of secondary coupling. New proposal. Introduce clevis in the definition of Class C clearing out ambiguities. New proposal Further detail the requirement for remote indication. New proposals. Distribute new sketches on free space definition. 2012 Oct 11 Zander 2012 Oct 11 2012 Oct 11 Yes Yes Yes 2012 Oct 11 2012 Oct 11 Svensson Yes Yes 2012 Oct 11 Westphäling Yes 2012 Oct 11 Jaumouille YES 2012 Oct 11 ? 2012 Oct 11 Stokreef 2012 Oct 11 Svensson Yes 2012 Oct 11 Westphäling, Svensson (Challenge to all experts) Preud´homme Yes Westphäling, Svensson Yes 2012 Oct 11 2012 Oct 11 2012 Oct 11 YES Yes 2013 Jan 16 Westphäling Yes 2013 Jan 16 Decided Yes 2013 Jan 16 Decided Yes 2013 Jan 16 Westphäling Yes 2013 Jan 16 Westphäling Yes 2013 Jan 16 Tagliaferri, Teyssier Westphäling, Alguëra YES 2013 Jan 16 YES UNECE GRRF IWG-R55 35 36 37 Comment on the new sketches for free space Proposal for item 17 adjusted Further elaborate on the trade-off proposal, aiming for a straight line Send the German documented procedure FS5 to the secretary Start outline requirements for auxiliary usage of coupling equipment. Supply information on force level from coupling brakes. 2013 Jan 16 2013 Jan 16 2013 Jan 16 All Decided Turlier, Svensson 2013 Jan 16 Westphäling 2013 Jan 16 van Ittersum YES 2013 Jan 16 Yes Investigate the outcome from the changed rules for drawbar lateral forces in NewZeeland Coupling in existing classes developed to become fully automatic coupling remain in the original class. Outline a new Class W for coupling systems of unique concept. Draw on the Class T when outlining the definition Review Annex 7 §1.5.2 Investigate and compile statistics concerning king-pin and supporting structure in semitrailers. 2013 Jan 16 Turlier, van Ittersum, Preud´home, Westphäling, Jaumouille Svensson 2013 Jan 16 Decided Yes 2013 Jan 16 Svensson, Gunneriusson Yes 2013 Jan 16 2013 Jan 16 Yes YES 46 Investigate and compile information on limiting articulation angles for coupling equipment as installed on the vehicles 2013 Jan 16 47 Item 2, Put the ISO15263DIS and French experimental standard XPR-18-904-4 side by side and try to extract relevant parts. Item 2, Contact Mr. Pierre Martin of BNA to get some background information to the ISO15263 work failing. Item 4, Outline a proposal including the test conditions for applications of class L drawbar eyes with pin couplings. Item 5, Finalize a proposal text for Class W Item 7, Check-up whether there are anything in the French law that makes an integrated approval of coupling and drawbeam impossible. 2013 Apr 12 Algüera Stokreef, Hansen, Gunneriusson, Bailey,Preud´home, Tagliaferri Stokreef, Hansen, Gunneriusson, Bailey,Turlier, Erario/Tagliaferri van Ittersum 38 39 40 41 42 43 44 45 48 49 50 51 YES Yes YES Yes YES 2013 Apr 12 Preud’homme, Westphäling 2013 Apr 12 Preud´homme YES 2013 Apr 12 2013 Apr 12 Stokreef, Svensson Lescail YES UNECE GRRF IWG-R55 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 Item 11, Communicate with the OEM about the implementation of indication in the instrument cluster. Consider also monochrome options. Item 13, Outline an alternative regulation text/requirements for lateral force performance of drawbars. Item 14, Cancelled from the item list Item 20, Investigate the UNECE R54 (tyres) for the consideration of speed there in. Item 20, Investigate how axle manufacturers treat axle load an reduced speed. Item 20, A procedure used for a long time by VBG shall be applied a posteriori to historic certificates or recommendations issued by other manufacturers, Jost/Rockinger, Pommier, Orlandi, SAF/Holland Item 20, Make a try to see how the Germans procedure of TA31 and the provisions in the CARLOS-testing could be integrated in to the regulation 55 Item 22, Outline a regulation text proposal to incorporate Dc vs. V trade-off Item 24, Contact CLCCR-TC concerning rubbing plate deformations and any damage caused thereof. Item 25, Outline requirements on articulation angles in-use including center axle trailers and semi-trailers. Item 26, Outline a regulation text proposal for requirements on information on fixing points. Item 17 withdrawn from list Item 3 Agreed Item 5 Agreed Item 10 Agreed Item 11 Agreed Item 13 Lateral forces new proposal Item 14 Outline new proposal Item 20 Evaluate current practices towards the proposal from Mr. Alguëra 2013 Apr 12 Teyssier, Tagliaferri YES 2013 Apr 12 Westphäling, Tagliaferri, Svensson YES Item 26 Feedback from OICA Item 29 Outline proposal for separate technical unit Item 2 Further accident statistics 2013 Oct 2013 Oct 2013 Apr 12 2013 Apr 12 Svensson Yes YES 2013 Apr 12 Svensson YES 2013 Apr 12 Algüera, Tagliaferri, Feltham, Preud’homme Svensson Westphäling, Svensson YES Turlier, Svensson Algüera, Tagliaferri YES 2013 Apr 12 Stokreef YES 2013 Apr 12 Stokreef YES 2013 Apr 12 2013 Apr 12 2013 Apr 12 2013 Oct 2013 Apr 2014 Jan 2013 Apr 2014 Jan 2013 Oct 2013 Oct 2013 Oct 2014 Jan Bröckling Westphäling WAP,Jost,VBG, Pommier, Orlandi, SAF/Holland Teyssier Bröckling Stokreef, van Ittersum, Jaumouille YES YES Yes Yes Yes Yes Yes Yes YES Yes Yes YES UNECE GRRF IWG-R55 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 Item 4 New proposal for class L to be evaluated by all concerned Item 13 Detail the concerns and alternatives around the latest proposal 2014 Jan All YES 2014 Jan YES Item 14 gather more information from OEM:s and bodybuilders concerned Item 20 Contact OEM:s to get more background information 2014 Jan Item 21 Evaluate alternative means to include the rules from ISO 18868, Follow up on AVC group continuation, Item 22 Outline a master graphics to be possibly included in a coupling user´s manual Item 24 dropped from the list of Items Item 26 outline a link between §§5.x and §3.2.8. Item 26 no surplus information in list of new appendix to Annex 7. §§5.x enough possibly Item 11 change of Annex 5 § 3.7.5. to be formulated as an informal document to the 76th session of GRRF Put agricultural proposal in line with WP29 documentation guidlines External representation in the DIN working group on Auxiliary coupling usage standard Reconsider the proposal for Item 4 in view of the comments received at the meeting in Zoetemeer Draft a proposal for requirement on Av value certification Introduce definition of dolly and consider making distinction between certified performance and calculated requirement in the context of Item 21 Draft a new definition of Class E that would resolve the issues around “Separate technical units” for drawbars. Put Agreed items in format that is in line with WP29 guidelines for working documents 2014 Jan Svensson, Westphäling, Bröckling, Alguëra Westphäling, Tagliaferri, Turlier Westphäling, Svensson, Alguëra, Tagliaferri, Preud´homme, Stokreef Svensson 2014 Jan Svensson Yes 2014 Jan 2014 Jan Stokreef Yes YES 2014 Jan Stokreef YES 2014 Jan Svensson Yes 2015 Jan Schauer 2015 Dec Westphäling 2015 Jan Preud´homme YES 2014 Nov Alguëra YES 2104 dec Svensson 2015 Jan Bröckling 2014 Nov Report on PNWI with ISO from DIN Follow up and report on 2nd stage approval OEM couplingforce measurements Elaborate justification waiting lits item 1 2015 Jun 2015 Jun 2015 Jun 2015 Jun Experts responsible for the different items Westphäling Westphäling Westphäling Domagala 2014 Jan Yes Yes UNECE GRRF IWG-R55 95 Alternative performance values 2015 Jun 96 97 H50 ? Elaborate Agricultural proposal 2015 Jun 2015 Jun Westphäling / Hansen Hansen Schauer