Risk Assessment Form #25 Activity-Based Risk Assessment for Generic Painting Operations Conducted by PNH Workers Inventory of Work Activities Company: PNH Resources LTD PTE No. 1 Process Description Painting with water based paints 2 Painting with two step epoxy 3 Coating housing floors with varnish 4 Performing these operation In non-air-conditioned facilities 13 September 2010 Work Activities Approximately 70% of painting operations involve painting with water based paints in well ventilated areas and do not present a hazard to workers from solvents. Painting using this formulation makes up approximately 20% of painting operations. This is most likely the most hazardous operation conducted by painters. Painting in non-air-conditioned spaces place workers at risk for heat injuries Risk Assessment Form Activity-Based Risk Assessment Form Company: PNH RESOURCES PTE LTD Process/Location: Various projects around the compound Approved by: (Name, designation) (Date) Lee Wilson Senior Safety Manager 13 September 2010 1. Alice Wilson Public Works Dept. 13 September 2010 Hazard Identification 1b 1c 1d 2a No Work Activity Hazard Existing Risk Control (if any) Painting with water based paints Painting with 2 step epoxy Minor risk of exposure to paints Exposure to paint vapors and potential eye skin hazard Possible Accident/ Ill Health & Persons at Risk Eye Hazard Applying Varnish Exposure to varnish vapors 2 3 Han Lim, Romeo Calicdan (DS2), Fred Calicdan 13 September 2010 Last Review Date: Next Review Date: 26 October 2010 01 November 2011 or whenever new painting processes are introduced to the work environment 3. Risk Control 2. Risk Evaluation 1a 1 Conducted by: (Names, designations) (Date) Eye Hazard Skin Hazard Eye Hazard Skin Hazard Respiratory Hazard Eye protection, Tool Box Talk Training Eye and Skin protection, Tool Box Talk Training and only use these materials in well ventilated areas. Eye Protection, Skin Protection Tool Box Talk Training and only use varnish in well ventilated areas. 2b 2c 2d 3a 3b Severity Liklihood Risk Level Additional Risk Control Action Officer Designation Minor Remote Low Skin protection Safety Manager Minor Remote Low Update training periodically but at least every six months Safety Manager Minor Remote Low Update training prior to each project that requires varnish application. Employ fans and air extractors to supplement natural ventilation and ensure that all windows are open during these operations. Safety Manager 4 Applying materials listed above in nonair-conditioned facilities – Heat Stress Heat Cramps Heat Rash Heat Syncope Heat Exhaustion* Heat Stroke** *If not treated properly can progress to heat stroke. **Life Threatening and is a real medical emergency. Definitive medical assistance must be summoned. Personnel performing work outdoors in Singapore Tool Box Talk Training concerning heat stress, clean drinking water at all job sites, sufficient rest periods for workers in accordance with NAVMED P-5010 and Ministry of Manpower Recommendations Min Occas. Low While it is understood that the “smell” of the varnish can be quite strong it should be noted that the solvents used in these materials generally have a very low odor threshold which is well below the action level which is generally 50% of the permissible exposure level for these solvents. Continue emphasis on heat injuries whenever safety stand downs, events, tool box talks etc.. are planned. Ensure that drinking water is always available for crews working in heat stress conditions. Ensure that sub contractors receive training on the Heat Stress Program observed at the Sembawang Compound including the use of colored flags. Please refer to the chart provided at the bottom of this document for additional information regarding heat monitoring on this compound This information shall pertain to all of the activities conducted outdoors during this project. Safety Manager Heat Stress (Color) Green Yellow Red Black Condition Calculations: WBGT = WB X 0.7 + DB X 0.1 + GT X 0.2 Meter calibration should be manually verified every 3 months. Manual calculation must be + 0.2 the meter’s WBGT readout in Fahrenheit I II III IV Heat Stress WBGT Temperature 27.78-29.39 C (82-84.9F) 29.44-31.06 C (85-87.9F) 31.11-32.17 C (88-89.9F) Above 32.22 C (90F) Activity Level Discretion is required when planning heavy exercise for acclimatized personnel. Strenuous exercise and activity for new and un-acclimatized personnel during the first 30 days of heat exposure. Strenuous exercise should be curtailed for personnel with less than 12 weeks of training in hot weather. Physical training and exercise should be curtailed for all personnel (operational commitments excluded). Heat stroke likelihood is high under conditions of high exertion.