AHA #25 FOR GENERIC PAINTING OPERATIONS

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Risk
Assessment Form
#25 Activity-Based Risk Assessment for Generic Painting Operations Conducted by PNH Workers
Inventory of Work Activities
Company: PNH Resources LTD PTE
No.
1
Process Description
Painting with water based paints
2
Painting with two step epoxy
3
Coating housing floors with varnish
4
Performing these operation In non-air-conditioned facilities
13 September 2010
Work Activities
Approximately 70% of painting operations involve painting with water
based paints in well ventilated areas and do not present a hazard to
workers from solvents.
Painting using this formulation makes up approximately 20% of painting
operations.
This is most likely the most hazardous operation conducted by painters.
Painting in non-air-conditioned spaces place workers at risk for heat
injuries
Risk Assessment Form
Activity-Based Risk Assessment Form
Company:
PNH RESOURCES PTE LTD
Process/Location:
Various projects around the compound
Approved by:
(Name, designation)
(Date)
Lee Wilson
Senior Safety Manager
13 September 2010
1.
Alice Wilson
Public Works Dept.
13 September 2010
Hazard Identification
1b
1c
1d
2a
No
Work Activity
Hazard
Existing Risk
Control
(if any)
Painting with
water based
paints
Painting with 2
step epoxy
Minor risk of
exposure to
paints
Exposure to
paint vapors
and potential
eye skin hazard
Possible
Accident/
Ill Health &
Persons at Risk
Eye Hazard
Applying
Varnish
Exposure to
varnish vapors
2
3
Han Lim, Romeo Calicdan (DS2),
Fred Calicdan 13 September 2010
Last Review
Date:
Next
Review
Date:
26 October 2010
01 November 2011
or whenever new
painting processes
are introduced to
the work
environment
3. Risk Control
2. Risk Evaluation
1a
1
Conducted by: (Names,
designations) (Date)
Eye Hazard
Skin Hazard
Eye Hazard
Skin Hazard
Respiratory
Hazard
Eye protection,
Tool Box Talk
Training
Eye and Skin
protection, Tool
Box Talk Training
and only use these
materials in well
ventilated areas.
Eye Protection,
Skin Protection
Tool Box Talk
Training and only
use varnish in well
ventilated areas.
2b
2c
2d
3a
3b
Severity
Liklihood
Risk
Level
Additional Risk Control
Action Officer
Designation
Minor
Remote
Low
Skin protection
Safety
Manager
Minor
Remote
Low
Update training periodically but at
least every six months
Safety
Manager
Minor
Remote
Low
Update training prior to each
project that requires varnish
application. Employ fans and air
extractors to supplement natural
ventilation and ensure that all
windows are open during these
operations.
Safety
Manager
4
Applying
materials listed
above in nonair-conditioned
facilities –
Heat Stress
Heat Cramps
Heat Rash
Heat Syncope
Heat
Exhaustion*
Heat Stroke**
*If not treated
properly can
progress to
heat stroke.
**Life
Threatening
and is a real
medical
emergency.
Definitive
medical
assistance must
be summoned.
Personnel
performing work
outdoors in
Singapore
Tool Box Talk
Training
concerning heat
stress, clean
drinking water at
all job sites,
sufficient rest
periods for
workers in
accordance with
NAVMED P-5010
and Ministry of
Manpower
Recommendations
Min
Occas.
Low
While it is understood that the
“smell” of the varnish can be quite
strong it should be noted that the
solvents used in these materials
generally have a very low odor
threshold which is well below the
action level which is generally 50%
of the permissible exposure level
for these solvents.
Continue emphasis on heat injuries
whenever safety stand downs,
events, tool box talks etc.. are
planned. Ensure that drinking
water is always available for crews
working in heat stress conditions.
Ensure that sub contractors receive
training on the Heat Stress Program
observed at the Sembawang
Compound including the use of
colored flags.
Please refer to the chart provided
at the bottom of this document for
additional information regarding
heat monitoring on this compound
This information shall pertain to all
of the activities conducted
outdoors during this project.
Safety
Manager
Heat Stress
(Color)
Green
Yellow
Red
Black
Condition
Calculations:
WBGT = WB X 0.7 + DB X 0.1 + GT X 0.2
Meter calibration should be manually verified every 3 months. Manual calculation must be + 0.2 the meter’s WBGT readout in Fahrenheit
I
II
III
IV
Heat Stress WBGT
Temperature
27.78-29.39 C (82-84.9F)
29.44-31.06 C (85-87.9F)
31.11-32.17 C (88-89.9F)
Above 32.22 C (90F)
Activity Level
Discretion is required when planning heavy exercise for acclimatized personnel.
Strenuous exercise and activity for new and un-acclimatized personnel during the first 30 days of heat exposure.
Strenuous exercise should be curtailed for personnel with less than 12 weeks of training in hot weather.
Physical training and exercise should be curtailed for all personnel (operational commitments excluded).
Heat stroke likelihood is high under conditions of high exertion.
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