Price List No. 65 Dated May 15, 2011 All prices contained herein are subject to change without notice. Superceding and canceling all previous issues and notices. Series 380A-PC60 MODEL 380A-PC60, AUTOMATIC INDEXING, MID-DUTY, HYDRAULIC, METAL CUTTING, HIGH-SPEED BANDSAW WITH PROGRAMMABLE CONTROL Specifications and Features NOTE: Metric specifications represent nearest SI Unit converted from the basic U.S. Customary Unit. Capacity Nominal 0º Cant Blade at 45o Blade at 60o Blade at -45o Blade at -60o Rectangles 15" x 20" (381 mm x 508 mm) 15" x 14" (381 mm x 355 mm) 15" x 9.25" (381 mm x 235 mm) 15" x 13.25" (381 mm x 336 mm) 15" x 8" (381 mm x 203 mm) Rounds 15" (381 mm) 14" (355 mm) 9.25" (235 mm) 13.25" (336 mm) 8" (203 mm) Nominal 3º Cant Blade at 45o Blade at 60o Blade at -45o Blade at -60o 14.5" x 20" (368 mm x 508 mm) 14.5" x 13.5" (368 mm x 343 mm) 14.5" x 8.75" (368 mm x 222 mm) 14.5" x 12.75" (368 mm x 324 mm) 14.5" x 7.75" (368 mm x 197 mm) 14.5" (368 mm) 13.5" (343 mm) 8.75" (222 mm) 12.75" (324 mm) 7.75" (197 mm) Blade Drive: 5 HP electric with sensorless vector control for smooth acceleration and full torque. Speed Range: Infinitely variable: 60 to 400 FPM (18 to 122 m/min). Blade speed can be automatically set when material is selected. Tilting Column: For miter cutting up to 60o left and right of vertical. Electrically powered, chain driven, with encoder feedback and MARVEL PCIII controller. 0° - 3° Canted Column: Adjustable 0 or 3-degree forward approach angle, for notching, or increased efficiency in cutting of structural materials. Must specify if 0° or straight column set up is desired as the machines are by default shipped from the factory in 3° Canted Column. Feed Force: Direct Force Sensing Electric Feed which combines more consistent feed force with greater control, 0 - 300 lbs (0-1335 N), column travels on recirculating linear ball ways. Feed pressure can be automatically set when material is selected. Blade: 16’ (4877 mm) long x 1.25" (32 mm) wide, .042" (1.07 mm). One Welded-Edge Band is furnished with each machine as part of standard Start-up supplies. Blade Guides: Patent pending Rotating Easy Load Combination Carbide and Ball Bearing Roller guides with self tensioning design. Blade Tension: Hydraulically controlled, 35,000 psi. max. (241 MPa). Machine equipped with automatic blade break / blade stall shut off switch. Upper Blade Guide Arm: Hydraulically positioned and locking, travels on linear guides, controlled through PC3 touch screen control. Vises: Hydraulic, half stroking with 6.7” (170 mm) high x 11.4” (290 mm) wide 60 o faceplates. Optional variable vise pressure available. (Option Code M9A). Coolant System: Built-in Flood system, available with Drop Lubrication system (requires compressed air connection)(Option Codes ML1 & ML2), including chip pan with chip removal ramp (optional Manual Chip Conveyor available). Marvel 380A-PC60 – Page 2. Work-Rest Rollers: One ball bearing roller on the entry side of the machine bed. Flushing Hose: Washes away chips from hard-to-get-at places reducing clean-up time. Automatic Bar Feed: The Patented Automatic Bar Feed design features a 48” stroke length with indexing speeds of up to 70 ft./min., and creep speeds of 33 in../min. The bar feed vise is electrically driven and combines precision double ball screws with preloaded re-circulating ball linear guides, resulting in positioning accuracy of +/- .005” per index. The vise itself is hydraulically clamped to prevent material slippage. Material can also be fed through the machine manually in both directions using the shuttle vise. Optional outboard and second machine vises are available (must specify right or left hand machine configuration at the time of order - Option Codes F3 & F4). MARVEL PC3 PROGRAMMABLE CONTROL®: Provides a Programmable Logic Control Unit with an 8” color, touch screen display. The control features graphical part programming with memory for up to 500 jobs and parts, as well as a material selection chart and customizable material library. Both blade speed and feed force are automatically set according to material type for optimal cutting performance. Job programming consists of setting the cut-off length, angle and number of pieces to be cut. Additional features include Inch/Metric capability, out-of-stock shut down device, a fast cut job option and expanded memory storage using removable media. Also includes Jammed Blade Protection that senses resistance as the column returns and stops to prevent blade damage. Standard Left-to-Right Work Entry: Opposite Hand or Right-to-Left work entry available (Modification M4A). Motors: Main Drive: 5 H.P. (3.75 kW), Vector Duty Induction Motor TENV Coolant Pump: 1/8 H.P. (.1 kW), I.P. 54 Rating, totally enclosed motor built-in integrally. Hydraulic Pump: 2 H.P. (1.5 kW), totally enclosed fan cooled, ball bearing, system pressure 800 psi (5.5 MPa). Controls: IEC fused disconnect switch and magnetic motor starters with overload and low-voltage protection. Power supply provides low voltage (24 volts DC) control to all push buttons at operator’s control panel and machine lighting circuits. PLC control and drives mounted in moisture-tight compartment with vibration isolation mountings. Notice: This quotation is based on the assumption that the end user’s electrical power supply conforms to National Electrical Code NFPA No. 79-1997, paragraph 5.7 at the machine terminals. A copy of this paragraph is available upon request. Warning: Failure of the end user’s electrical supply to conform to the above standard can hinder machine performance and may require the addition of extra cost components not included with the standard machine. Repair and replacement of components damaged as a result of an inadequate power supply are not covered by the manufacturer’s warranty. Standard Machine Color: Machine Tool Gray Start-up supplies included with each machine: Hydraulic Oil: 13 gallons (59 liters) in machine. Cutting Fluid: 2 gallons (8 liters) soluble oil. Bandsaw Blades: One (1) Welded-Edge Blade. Manufacturer’s Technical Data: Electronic documentation (CD) consisting of parts list, operating and maintenance instructions, installation plan, wiring, elementary electric and hydraulic diagrams, and electrical and hydraulic component list. One paper copy of electrical and hydraulic schematics will be supplied with machine. Price: Complete ready to operate including motors and controls………………………………….$ 52,185.00 Machine Weight – 5,900 lbs. Maximum Weight Capacity = 500 lbs./foot, up to a maximum of 7,000 lbs. Marvel 380A-PC60 – Page 3. Voltage Requirements: Indicate the required voltage. 208 volt, 3 phase, 60 cycle (EK 1) by means of optional extra cost transformer 230 volt, 3 phase, 60 cycle (EK 2) 460 volt, 3 phase, 60 cycle (EK 3) 575 volt, 3 phase, 60 cycle (EK 4) by means of optional extra cost transformer OPTIONAL EQUIPMENT/MACHINE MODIFICATIONS Standard modifications designed to increase utility and convenience of operation. M4A: Opposite Hand Work Entry: Right-to-Left instead of Left-to-Right normally furnished. Price: (Must be specified on original machine order)…………………………………………….$ 1,185.00 M8M: Manual (Hand Crank) Chip Conveyor: Manually operated hand crank “scraper type” chip conveyor in place of standard chip ramp. Includes one chip box. Price: .............................................................................................................................$ 2,535.00 M9A: Variable Vise Pressure Control: Enables hydraulic pressure of work holding vises to be adjusted as required. Includes hydraulic pressure gauge. Price: (Must be specified on original machine order) ………………………………………….. $ 735.00 SUPPLEMENTARY EQUIPMENT F12: Work-Lift Roller on Entry Side of Machine Bed: Manually controlled, hydraulically operated to raise roller slightly above machine table to facilitate the passage of material over the surface of the work table. Available for standard entry only. Price: (Must be specific on original machine order)………………………………………………..$ 1,310.00 F3: Outboard Vise: Second bar feed vise mounted in fixed position beyond shuttle vise for additional clamping of incoming work (clamps in conjunction with Machine Vise.) Price: (Must be specified on original machine order)………………………………………………$ 2,915.00 F4: Second Machine Vise, Complete: For clamping work on both sides of the blade, permitting trim cuts on both ends of the work piece. Includes hydraulic cylinder, front and rear jaws and fittings. Indicate Left or Right configuration. Price: (Must be specified on original machine order)………………………………………………$ 2,080.00 F6: Square (90°) Vise Jaws: One set of 7.785” high x 11.75” wide (200 x 300 mm) vise jaws, interchangeable and in addition to the standard vise jaws furnished with new machines. Set includes cast iron jaws and removable faceplates. Indicate Left or Right configuration. Price: (Must be specified on original machine order)………………………………………………$ 970.00 F8: Hydraulic Hold-Down – Machine: (Nest clamp) mounted on the machine table. For vertical clamping of structural shapes or multiple bar work. Capacity 15” (381 mm) horizontal, and up to 20” (127 mm) vertical, using the extension sections supplied with the clamp. Price: (Must be specified on original machine order)……………………………………………….$ 1,710.00 F8A: Hydraulic Hold-Down – Shuttle: (Nest clamp) mounted on automatic index table. For vertical clamping of structural shapes or multiple bar work. Capacity 15” (381 mm) horizontal, and up to 20” (127 mm) vertical, using the extension sections supplied with the clamp. Price: (Must be specified on original machine order)……………………………………………….$ 1,670.00 ML1: Mist Lube – Manual: Drop Lubrication system (requires compressed air connection). Price: (Must be specified on original machine order)..………………………………………………$ 1,100.00 ML2: Mist Lube – Automatic: Drop Lubrication system (requires compressed air connection). Price: (Must be specified on original machine order) .………………………………………………$ 1,955.00 Marvel 380A-PC60 – Page 4. MATERIAL HANDLING EQUIPMENT ROLLER TABLES: Tables are “Dead” (Non-Powered) using standard sections of 5’ 0” (1524 mm) overall length. Ball Bearing Rollers spaced on 12” (305 mm) centers are mounted in a sturdy structural steel frame. ROLLER TABLE SECTIONS: are manufactured in two styles: First Sections and Extension Sections. First Roller Table Sections are designed for attachment to the machine bed. Extension Table Sections are designed for attachment to First Sections and can be combined with additional 5’ 0” (1524 mm) Extension Table Sections to make up the required length of track. DEAD ROLLER (NON-POWERED) ROLLER TABLE SECTIONS E13: Additional Rollers: For added support; can be installed between standard rollers. Price: (Must be specified on original machine order) .………………………………………………$ 50.00 8/F055: First Section Dead Roller Conveyor: 5’0” (1524 mm) LONG, with five ball bearing rollers, 2.5” (64 mm) diameter, spaced on 12” (305 mm) centers, two stands, one end stop, and mounting bracket. Includes coolant pan and coolant return trough. Used as first section on either loading or discharge side of machine. Price: (Must be specified on original machine order) .………………………………………………$ 1,655.00 8/X055: Extension Dead Roller Conveyor 5’ 0” (1524 mm) LONG, five ball bearing rollers, 2.5” (64 mm) diameter, spaced on 12” (305 mm) centers, one stand, attached to 8/F055, for use on either loading or discharge side of machine. Includes coolant pan and coolant return trough. Price: (Must be specified on original machine order) .………………………………………………$ 1,225.00 SP1118: First Section Dead Roller Conveyor - Free Standing: 5’ 0” (1524 mm) long with five ball bearing rollers, 2.5” (64 mm) diameter, spaced on 12” centers, two stands, and one end stop. Price: (Must be specified on original machine order) .………………………………………………$ 1,240.00 SP1104: Extension Dead Roller Conveyor - Free Standing: 5’ 0” (1524 mm) long with five ball bearing rollers, 2.5” (64 mm) diameter, spaced on 12” centers, with two stands. To be used as an extension to the First Section Free Standing Conveyor. Price: (Must be specified on original machine order) .………………………………………………$ 1,090.00 NOTE: MAXIMUM LOAD CAPACITY 500 POUNDS/FOOT Prices: NET F.O.B. Factory. All prices contained herein are subject to change without notice and are further subject to an increase in price equal to the amount of any Federal, State, or Local Tax that may be imposed. A 10% down payment is due with purchase order. A 35% restocking charge will be assessed for all cancelled orders. WARRANTY: MARVEL MANUFACTURING COMPANY, INC. warrants to the original user for the period of two (2) years from date of factory shipment that every new MARVEL metal sawing machine is free from defect in material or workmanship. During that period, we will at our option, repair or replace any part which, upon examination, we find defective. This warranty will not apply to alterations or modifications made upon MARVEL metal sawing machines without our written consent, or to machines that have been subject to willful abuse. All items quoted here are designed, engineered, and manufactured by MARVEL MFG. CO., INC. Marvel Manufacturing Company, Inc. • 3501 Marvel Drive • Oshkosh, WI 54902 • U.S.A. Phone: (920) 236-7200 (800) 472-9464 Fax: (920) 236-4156 www.marvelsaws.com Sales & Service Centers/Warehouses OSHKOSH, WI • 1 800 472-9464 • FAX: 1 920 236-4156 FT. WORTH, TX • 1 817 535-2183 • FAX: 1 817 531-1163 LONGVIEW, WA • 1 360 575-9917 • FAX: 1 360 575-9706 BIRMINGHAM, AL • 1 205 916-2828 • FAX: 1 205 916-2827