Proceedings of IWNA 2011, November 10-12, 2011, Vung Tau, Vietnam. AMN-094-P SYNTHESIS OF TIN OXIDE-MODIFIED MESOPOROUS MCM-41 AND CATALYTIC ACTIVITY IN NOPOL SYNTHESIS Le Thi Hoa, Tran Thuy Thai Ha, Dinh Quang Khieu, Tran Thai Hoa College of Sciences, Hue University, 77 Nguyen Hue, Hue city, Viet nam Email: trthaihoa@yahoo.com ABSTRACT In the present paper, tin oxide modified MCM-41 materials (Sn-MCM-41) were synthesized through the direct incorporation of tin oxide into MCM-41 framework. The obtained materials were characterized by X-ray diffraction (XRD), scanning and transmission electron microscope (SEM, TEM), Diffuse reflectance ultraviolet (DRUV-Vis) and isotherms of nitrogen adsorption/desorption. The Sn-MCM-41 samples exhibits excellent surface properties with high tin content and highly ordered mesoporous structure. The possible mechanism of the formation of mesoporous structure of Sn-MCM-41 was discussed. Results on heterogeneous catalytic synthesis of nopol from -pinene and paraformaldehyde over obtained catalysts were also presented. Keyword: Sn containing MCM41, Sn- MCM41 catalytists, synthesis of Sn-MCM41, synthesis nopol. used as a catalyst for nopol synthesis have been reported [1]. Terpenes are widely employed to produce a wide variety of products such as aromas, food additives, agrochemicals and pharmaceuticals. Among terpenses -and pinenes are the major components of wood turpentine and of numerous other volatile oils. pinene is a precursor of nopol, an optically active bicyclic primary alcohol, useful in the preparation of soap perfumes, and household products [7]. Current paper presents systematic studies on the optimization of several synthesis variables to obtain Sn-MCM-41 with highly ordered mesoporous structure and large tin content and the catalytic properties in nopol synthesis was discussed. 1. INTRODUCTION The discovery of mesoporous molecular sieves (MCM family) by Mobil researches in 1991 triggered worldwide research interest in developing various mesoporous catalysts that overcome the inherent diffusional limitations in the microporous zeolites. Because of the unique one-dimensional channel walls and simple synthesis procedures, synthesis and modifications of MCM-41 materials have been insensitively interested than that of MCM-48 and MCM-50 materials. Many transition metals such as Ti, Fe, Co and Cr were incorporated into silica framework of MCM-41 [2, 3,4]. Among them, tin containing MCM-41 (Sn-MCM-41) was attracted due to unique catalytic properties. Tin can a be introduced after the synthesis and removal of the template by calcination , by deposition of a volatile organometallic species. Sn-MCM-41 could be prepared by chemical deposition of tetraethyl tin followed by a thermal treatment in air [6]. Among catalytic application, Sn-MCM-41 were found to be a good catalyst for hydroxylation of phenol and 1-napthol [5]. However, the applications of these mesoporous Sn-MCM-41 in areas other than the oxidation/epoxidation catalysis have limited [9]. Recently, Sn-MCM-41 2. EXPERIMENTAL Sn-MCM-41 materials were synthesized using tetraethyl orthosilicate (TEOS) and tin (IV) chloride (SnCl4.4H2O) as silicon and tin precursors, respectively. Cetyltrimethyl ammonium bromide (CTAB, Aldrich) was used as the structured –directing agent. The preparation procedure of Sn-MCM-41 materials is processed by two experimental series. Series A was described as follows: 0.5 g of CTAB and 8 mL 964 AMN-094-P Proceedings of IWNA 2011, November 10-12, 2011, Vung Tau, Vietnam. chromatography (GC-HP 6890 – MS-HP- 5973). The quantification of nopol and -pinene was carried out by multi point calibration curves using dodecane as internal standard. Conversion and selectivity were determined using Eqs (1)-(2), respectively. NaOH 2M was dissolved in 480 ml distilled water under vigorously stirred condition at 80oC for 30 minutes, then follow adding a prescribed amount of SnCl4.5H2O (molar ration of Sn/Si = 0.07, 0.1, 0.2, 1). Finally, 10 mL of TEOS was added slowly for more 3 hours with constant stirring. Afterward, the resultant solid was filtered, washed and dried at 100oC. After it was calcined 250oC for 1 hours and at 550oC for 5 hours to obtain the products. Sn-MCM-41 samples with Sn/Si molar ratios of 0.07, 0.1, 0.2, and 1 were finally obtained and denoted as Sn-MCM-41(0.07), Sn-MCM-41(0.1). Sn-MCM-41(0.2) and Sn-MCM-41(1), respectively. For series B, the molar ratio of Sn/Si was fixed by 0.1. The NaOH concentration was changeable by varying the volume of NaOH 2M and remained the constant total volume. The composition of chemicals and name of samples was listed in Table 1. Table 1. Gel compositions of samples synthesized in the condition of changable concentration of NaOH VNaOH Samples 8.Sn-MCM-41 (0,1) 9.Sn-MCM-41 (0,1) 10.Sn-MCM-41(0,1) 11.Sn-MCM-41(0,1) 12.Sn-MCM-41(0,1) 13.Sn-MCM-41(0,1) (mL, 2M) 8 9 10 11 12 13 V H 2O (mL) 479 478 477 476 475 444 VTEOS (mL) 10 10 10 10 10 10 % Conversion = % Selectivity = C ti Ctf pinene Cti pinene C tf C ti Ctf nopol x100% (1) x100% (2) pinene Cti and Ctf correspond to the initial and final concentration, respectively. 3. RESULTS AND DISCUSSION NaOH concentration (M) 0.32 0.36 0.40 0.44 0.48 0.52 The mesoporous phases of Sn-MCM-41 were monitored by powder low-angle X-ray diffraction (XRD), recorded on 8D Advance (Bruker, Germany) with CuK radiation. Morphology of samples was observed by SEM (JSM-5300LV). Nitrogen adsorption/desorption isotherms of calcined samples were obtained using Micromeritics at 77K. UV-Vis diffuse reflectance spectra were recorded on JASCO V-550 UV/Vis spectrophotometer using BaSO4 as matrix. A known amount of catalyst (0.2 g of 10.Sn-MCM-41(0.1)) and the known amount of reactants (molar ratio 5 mmol -pinene: 10 mmol paraformaldehyde = 1:2) with solvent of toluene (6 mL) was taken in a two neck round botton flask. The botton flask was immersed in an oil bath controlled at the range of 253 -373K.The reaction products were identified by gas 965 Aim of study is the synthesis of Sn-MCM41 with highly ordered mesoporous structure and high tin content. The introduction of tin into MCM-41 was hindranced due to the high precipetation of Sn(IV) in alkaline medium results in degrading the surface properties of the obatined materials. In the present work, two series of experiemtals were carried out. For the series A, the amount of Sn introduction into MCM-41 increases. The effect of tin in mesoprous structure of Sn-MCM-41 was investigated by XRD as shown in Fig. 1a. It was found that the characteristic peaks of MCM-41 such as (100), (110) and (200) were not observed in the samples with molar ratio of Sn/Si = 0.2 ÷ 1 indicating that mesoporous structures were not formed. As the large amount of tin(IV) is introduced into synthezied gels, the hydrolysis of Sn(IV) produces too large amount of H+ that the mesoporous structure of MCM-41 is unfavored to form. The broaden peaks of (100) were observed in the samples with molar ratio of Sn/Si = 0.1÷ 0.07. The results replied that the mesoprorous structure of Sn-MCM-41 could be formed in these case but still poorly ordred mesostructure. For second series of experimetals, the molar ratio of Sn/Si was fixed by 0.1 Proceedings of IWNA 2011, November 10-12, 2011, Vung Tau, Vietnam. The NaOH concentration in synthesized gel not only effect on mesoporous structure but also on their mophologies as shown the SEM observation of Fig. 2. The mophology tends to transfer from to spherical particles to sheets as NaOH concentration increases. The samples prepared with NaOH concentration less than 0.44 M remains spherical particles around 200-400 nm while the samples with NaOH concentration more than 0.44 M consist of sheets as shown in Fig. 2. The dispersed degree of tin incorporation into MCM-41 were investigated by EDX as shown in Fig.3a. The 4 points were analysed randomly that show the same molar ratio of Sn/Si indicating the tin oxides were highly dispersed in silica framework. In addion, the molar ratio of Sn/Si around 0.12 was very close to molar ratio of Sn/Si of 0.1 in synthesized gel. Hence, tin in synthesized gel was almost incorporated in silica framework. Fig.3b shows the UV-Vis diffuse reflectance spectra of the different tin-containing MCM-41. For MCM-41 sample, the spectrum is mainly composed of very small absorption at 270 nm. The adsorption band at 220 nm of Sn-MCM41(0.1) was observed, in agreement with a tetrahedral coordinated tin. For high tin loadings, a small shoulder, characteristic of hexacoordinated tin, can be observed near 260 nm in Sn-MCM-41 (0.2) [10]. Depending on the amount of tin loading, tin can substitute Si in framework or agglomerate forming tin oxide clutters. Fig.4 shows nitrogen adsorption/desorption isotherm of Sn-MCM-41. Nitrogen adsorption isotherm of each sample exhibited a sharp and well-developed step in the relative pressure range of 0.2-0.4 characteristic of capillary condensation of nitrogen within uniform mesopores. From N2 isotherms of MCM-41 and 10.Sn-MCM-41(0.1), clear type IV nitrogen physisorption curves, characteristic of unique capillary condensation in mesopores can be seen. However, the capillary condensation step of 9 or 11.Sn-MCM-41 are much less pronounced. The presence of hysteresis loop at high relative pressure region of 9.SnMCM-41 often indicates the marcropores which is attributed to the void between the primary particle constituting the main bulk phase. (110) Intensity (a.u) (200) (100) and the NaOH concentration was changeable. 200 Sn-MCM-41 (0,07) MCM-41 Sn-MCM-41 (0,1) Sn-MCM-41 (0,2) Sn-MCM-41 (1) 0 1 2 3 4 5 (degree) 6 7 8 Fig. 1 a. XRD patterns of samples prepared with different molar ratios of Sn/Si. Fig. 1b shows XRD patterns of samples synthesized in the condition of changeable concentration of NaOH. As can be seen from Fig. 1b, the intensity of (100) increases with the increase in the NaOH concentration. The intensity of XRD reachs maxium at NaOH concentration around 0.40M corresponding the sample of 10-SnMCM-41(0.1). The characteristic peaks of (110) and (200) was obsered clearly in this samples indicating the samples posseses high orderedly mesoporous structure. 200 13.Sn-MCM41 (0,1) Intensity (a.u) 12.Sn-MCM41 (0,1) 11.Sn-MCM41 (0,1) 10.Sn-MCM41 (0,1) 9.Sn-MCM41 (0,1) 8.Sn-MCM41 (0,1) 0 1 2 3 4 5 6 7 AMN-094-P 8 (degree) Fig. 1 b. XRD patterns of samples prepared with different NaOH concentration. 966 AMN-094-P Proceedings of IWNA 2011, November 10-12, 2011, Vung Tau, Vietnam. a b c d Fig. 2. SEM observations of MCM-41 (a); 10.Sn-MCM-41(0.1) (b) ; 11.Sn MCM-41(0.1) (c); 12Sn-MCM-41(0.1) (d). 002 0,1 220 SnLa 1200 600 Sn-MCM-41(0,2) Sn-MCM-41(0,1) SnLr SnLl 900 SnLr2, SnLb Counts 1500 Abs. OKa 1800 260 SiKa 2100 SnLb2 2400 300 MCM-41 0 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 150 200 250 300 350 400 450 Wavelength (nm) keV Fig. 3. a. EDX spectrum of 10.Sn-MCM-41(0.1); b. DR-UV-Vis spectra of Sn-MCM-41. V (cc.g STP) 25 -1 d c b a 0.0 0.2 0.4 0.6 0.8 1.0 P/P0 Fig. 4. Adsorption/desorption isotherms of samples: a. MCM-41; b. 9Sn-MCM-41(0.1); c. 10.Sn-MCM-41(0.1); d. 11. Sn-MCM-41(0.1). 967 Scheme 1. The proposed scheme of formation for Sn-MCM-41. 500 Proceedings of IWNA 2011, November 10-12, 2011, Vung Tau, Vietnam. The MCM-41 support material had a BET surface area of 1437 m2.g-1 before and a BET surface area of 707 m2.g-1 (10.Sn-MCM-41(0.1)) after modification by tin. The significant decrease in SBET of other sample are caused by both serious blockage pore and partial collapses of mesopores due to large tin oxide particles situated out silica frameworks. The sample of 10.Sn-MCM-41(0.1) with good surface properties will be used in catalytic investigation. Based the results of synthesis of SnMCM-41 by two different ways, the synthesized scheme was illustrated in Scheme 1. As CTAB molecules were diluted in alkaline solution. The micelles were formed with the hydrophobic cores of CTA+ directed inside and hydrophilic surface of ammonium located outside. The reaction pathway is S+I- where S+ is CTA+ and I- is silicate. As the Sn(IV) cations were added in the synthesized gel, the proposed reaction pathway is S+(OH-,Sn-4+)I-. In alkaline medium, tin could incorporate into silica matrix as tetragonal species or self-condensation of tin hydroxide forming tin oxide with large coordination than 4 as proposed by Liu and et [10].The increase in the amount of Sn results in the rapid hydrolysis of Sn(IV) leading to the decrease in pH. Hence, the system S+(OH-,Sn4+)I- will be able to more and more random structure. At a certain amount of tin, the tin hydroxide self-condensate to form –Sn-O-SnO- . As a results, the amorphous mixture of silica and tin oxide were formed in stead of mesoporpous materials (pathway A). But this problem could be solved by adjusting the NaOH concentration. The S+(OH-,Sn4+)I- pathway will be improved by the adding OH- and the optimized condition to get highly ordered mesoporous structure will be obtained at a certain NaOH conditions as shown pathway B of scheme 1. The synthesis of nopol via Prins condensation of -pinene with paraformaldehyde using Sn-MCM-41 in the liquid phase reaction conditions was illustrated in Scheme 2. AMN-094-P Table 2 presents the results of GC-MS analysis of products for the synthesise of nopol. The conversion of -pinene increases with the increase in temperature from 353K to 373K. The reaction proceeds faster at 373K, but resulted in a decrease in the selectivity for nopol, due to formation of camphene and limonene, -terpinene as side products. The reaction carried out at 363oC gave better conversation of -pinene as well as higher selectivity to nopol, so all further studies were carried out at 363K. Table 2. Condensation reaction of β-pinene and paraformaldehyde at different time and temperature Temperature Time Conversion Selectivity (K) reaction β-pinen to nopol (hours) (%) (%) 353 6 0 0 353 9 0.1 Trace 353 12 32.0 7,31 363 6 0.9 Trace 363 9 22.6 81.6 363 12 27.0 80.0 373 6 5.4 13.8 373 9 9.6 12.4 373 12 45.0 42.4 The polarity of the solvent was found to play an important role in -pinene conversion. The solvents with high dielectric constants such as nbutanol (18), isopropanol (20), methanol (33) and ethanol (24.6) provide very low conversions to nopol (1.6 %÷ 2.5%). The lowest dielectric constant of toluene (2.4) is favored for the formation of nopol (27.0%). 4. CONCLUSIONS Sn- MCM-41 material was synthesized successfully via a hydrothermal method with direct incorporation of Sn (IV) under alkaline conditions. Tin species incorporated into MCM-41 framework is dispersed in homogeneous form. The resulting Sn-MCM-41 material via direct process possesses high specific surface areas, large mesopores and thick pore walls in comparison with the blank MCM-41. The obtained Sn-MCM-41 material exhibits catalytic Sheme 2. Prins condensation of -pinene and paraformaldehyde to nopol over Sn-MCM-41. 968 Proceedings of IWNA 2011, November 10-12, 2011, Vung Tau, Vietnam. activity for Prins condensation of -pinene and paraformaldehyde to nopol. The sovent of toluene with low dielectic constant using in reaction provides the conversition as well as selectivity higher than other solvent with higher dielectric constants such as butanol, propanlo or methanol. AMN-094-P 5. P. P. Sammuel, S. Shylesh, A. Singh, J. Mol. Cat. A: Chemical 266 (2007) 11-20. 6. R. Burch, V. Caps, D. Gleeson, S. Nishiyama, S.C. Tsang, Appl. Catal. A: Chem. 194/195 (2000) 297. 7. S. V. Jadhav, K. M. Jinka, H.C. Bajaj, Applied Catal. A: Gen. 390 (2010), 158-165 8. 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