Penn State Chemical Engineering Undergrad Research Colloidal Silica Nanoparticles Alec Myers Alec Francis Myers August 2012 Introduction Nanofluids are making a stride in various engineering applications; they are among the groups of ever changing materials due to the fact that their properties vary between each situation. This makes them widely usable in different industrial processes but also makes it difficult from the sometimes unpredictable characteristics. Nanofluids have begun to show promise as advanced coolant agents. Early experiments have shown increase in thermal conductivity for well dispersed, low volume fluids. This is consistent with the Maxwell mean-field theories but more recent research shows conflicting behavior such as increasing thermal conductivity with decreasing nanoparticle size, saturation at higher volume fractions, non-correlation to the intrinsic thermal conductivity of nanoparticles and a relatively large enhancement at low volume fractions. Some proposals to the unexpected results have included the nanoparticles participating in Brownian motion, microscale convection, layering of the liquid at solid-fluid interfaces, differing shapes, cluster effects and combinations of many. [1, 2, 3] The main idea behind these investigations of nanofluid characteristics is to maximize the data collection under different constraints and analyze if any pattern or trend is observed; once concrete evidence is obtained, the predicted results following theory or straying from the expected will allow us to ask and try to determine why what happened did in fact happen. In order to understand the effects that particle size has on thermal conductivity enhancement, the variations seen in aggregate sizes must be explained first; the following experiments deal with the analyses of sizes based off of different volume fractions and pH levels of nanofluid sample. Procedures Each experiment performed was made using Ludox - 40% Silica Solution, deionized water and simple acid and base. The percentages are all based off of volume fraction in the samples. Each step was also repeated exactly the same for each sample to minimize the variables changing between measurements. 1) After mixing the silica and water the sample vials were placed on stir plates. 2) TMP (used as coating) added to the mixtures while stirring occurred; in order to make the coating process precise and more accurate each drop of TMP was allowed to mix thoroughly with the sample volume before adding more (approx 15 seconds between drops). 3) The samples were then closed and allowed to stir completely (for 24 hours). 4) The pH of each coated sample was brought to ~9.7 which is the point where they start to turn into a gel, or aggregate particle size approaches infinity. 5) Each gel was reversed by lowering the pH to the desired measurement. 6) To fully redisperse the particles, the samples were sonicated (for 60 minutes). 7) When the desired samples were obtained, the aggregate particle sizes were measured using a Light Scatter Machine. Samples Made To make 16mL 5% samples, 4mL silica, 12 mL of water and 0.23g TMP were used. To make 50mL 5% samples, 12.5mL silica, 37.5mL of water and 0.625g TMP were used. To make 50mL 10% samples, 24.5mL silica, 24.5mL of water and 1.275g TMP were used. To make 50mL 20% samples, 50mL silica and 2.55g TMP were used. To calculate different size samples, the proportion of each material must be the same. Tests & Results *Graphical data follows each test summary* Control Test To better understand the activity of the Ludox a control test was performed. In this test 2 types of samples (both of which were not gelled) were ran against each other: 5% samples that were coated with .23g TMP then brought to pH and 5% samples that skipped the coating/gel process altogether. The coated sample shows increase in size at more basic pH while control size is constant (+/-) 5nm. The coating used causes the repulsion to change. The control sample should be expected to not vary much, which is what was observed. Control Test 70 65 60 55 Size (nm) Control 50 Coated 45 40 35 3 5 7 pH 9 Initial Gelation Test (5%, .23g TMP) The first true test of size vs pH using the gelation process did not yield any significant results. Each sample was measured from the initial day to 10 days post formation: the growth rates of the sizes differed greatly and no relationship can be seen between size and pH. This was the last test made with the year old Ludox however, so the measurements could have reflected breaking down of the particle integrity overall. (The new Ludox arrived within a week of this experiment, and it produced more accurate results in general). [Initial Gelation] 5% Coated Measurements 70 65 60 55 3DAYS Size (nm) 5DAYS 50 6DAYS 7DAYS 45 10DAYS 40 35 3 4 5 6 7 pH 8 9 10 [Initial Gelation] pH 3.5 40 39 38 Size (nm) 37 36 35 34 3 5 7 Time (Days) 9 11 [Initial Gelation] pH 7.04 58 56 54 52 50 Size (nm) 48 46 44 42 40 3 5 7 Time (Days) 9 11 Stir Test (5%, .23g TMP) An interesting side note was brought up concerning the coating possibly reacting with itself or not coating the nanoparticles evenly. One variable that was assumed constant before, the stirring speed was tested due to that inquiry. As seen by the graphs, the samples stirred at a lower speed had higher sizes (on average). No conclusive decision was made either way regarding the stir speed’s importance though; no further experiments focused on it but each one carried out from here on used the same setting. [Stir Test] 1Day 175 155 135 Size 115 (nm) 95 1500 Speed 800 Speed 75 55 35 3 5 7 pH 9 [Stir Test] 4 Days 115 105 95 85 Size (nm) 75 65 1500 SPEED 800 SPEED 55 45 35 3 5 7 9 pH [Stir Test] 6 Days 49 47 45 Size 43 (nm) 41 1500 SPEED 800 SPEED 39 37 35 3 5 7 pH 9 TMP Gelations With the new gelation process taking longer, investigation into the easiest samples to gel and redisperse was started. The differing factors were made from changing values of TMP added. Samples were tested with .1g, .15g, .18g and .2g of TMP. Each set of samples were gelled, brought to pH’s of 6, 7 and 8 and sonicated to test reversibility. Samples that could not redisperse are chemically bonded and no amount of sonication would be able to break them apart. The lower amounts of TMP gelled very fast but were not redispersable at higher pH. The .1g and .15g only ‘dissolved’ at pH 6 and below. For the .18g samples the sonication required to break apart the molecules was too great, so the .2g of TMP was decided to be the most effective. The .2g is a good amount in terms of enough coating to gel fast enough, but not too much to oversaturate the system and react/bond with itself. TMP Test (5%, .15g / .2g TMP) The next test was taken to see if the relationship between amount of coating and size was significant enough to be a considered variable. Both .15g and .2g TMP samples were measured over a period of time and each day the .2g measurements showed a higher aggregate size. These results describe that more coating in the system leads to bigger particle aggregates; it is not sure whether this could be attributed to partially coated particles in lower coating amounts or the TMP reacting with itself in higher coating amounts. [TMP Test] 1 Day 635 535 435 Size (nm) 335 .15g .2g 235 135 35 3.5 4.5 5.5 6.5 7.5 8.5 pH [TMP Test] 4 Days 635 535 435 Size (nm) 335 .15g .2g 235 135 35 3.5 4.5 5.5 6.5 pH 7.5 8.5 Stir Bar Test (5%, .23g TMP) Stir bar test was made to check random, uncontrollable variable. The importance of coating process was tested by using the same stir bar for the coating and first 10 minutes of stirring. Each sample was made separately but the coating stir bar used was the same. All other variables were controlled as usual. Sizes obtained were approximately equivalent. It can be deduced that stirring during the coating process is VERY IMPORTANT part of making the samples. [Stir Bar Test] 1 Day 100 95 90 Size 85 (nm) 80 75 70 7.4 7.6 7.8 8 pH 8.2 8.4 [Stir Bar Test] 4 Days 115 110 105 Size 100 (nm) 95 90 85 80 7.4 7.6 7.8 8 8.2 8.4 8.2 8.4 pH [Stir Bar Test] 10 Days 135 130 125 120 Size 115 (nm) 110 105 100 95 90 7.4 7.6 7.8 8 pH Reproducability Test (5%, .23g TMP) Large variations in measurements were seen throughout the tests often. To test the reproducibility of the samples as well as random uncontrollable variables, 3 equivalent samples were made on the same day the exact same way from initial mixing to pH adjustments. Not many similarities could be drawn between any of the samples. Sporadic sizes mean the variable(s) affecting variation is not some superfluous procedural error. [Reproducible Test] 1 Day 200 180 160 140 120 Size 100 (nm) 80 60 40 20 0 5 6 7 pH 8 9 [Reproducible Test] 3 Days 250 200 Size (nm) 150 100 50 0 5 6 7 pH 8 9 8 9 [Reproducible Test] 7 Days 300 250 200 Size 150 (nm) 100 50 0 5 6 7 pH Split Fractions Test (5%, 10% and 20%) The final test performed analyzed the relationships between volume fraction and size for each pH. Separate graphs comparing the growth of each basic pH over time also was related to each volume amount. Test comparing growth and aggregate size of 5% 10% and 20% volume fractions. Each coated for 5 minutes with same stir bar; 50mL were jar made of each %. The jars’ contents were then split into vials for each pH of each volume fraction to maximize the similarities of each mixture post-coating and while changing the pH’s. As seen from the size vs pH graphs, the 5% volume fraction gelled fastest, changed more rapidly at acidic pH’s and had the highest aggregate particle size at each pH. On the other hand the 20% reflected the opposite for each category. The samples above pH 9.0 eventually maximized to infinity (gel) but the lower volume fractions reached those points quicker. The growth graphs also reflect the same observations. The basic pH’s were analyzed more closely due to those samples changing significantly for each volume fraction. The 5% grew the fastest and the 20% grew the slowest. Another important note by pH 9.5 is that by day 3 each 5% and 10% sample had fully solidified; the 20% sample still was increasing and eventually would have grew to particle size infinity. [Split Fractions] Right After Coat 535 485 435 385 335 Size 285 (nm) 235 185 135 85 35 5% 10% 20% 3 5 7 9 pH [Split Fractions] 6 Days Measurements 485 435 385 335 Size 285 (nm) 235 5% 10% 185 20% 135 85 35 3 5 7 pH 9 [Split Fractions] pH 8.5 Growth 250 230 210 190 170 Size 150 (nm) 130 110 90 70 50 5% 10% 20% 1 2 3 4 Time (days) 5 6 [Split Fractions] pH 9 Growth 400 350 300 Size 250 (nm) 200 5% 10% 20% 150 100 50 1 2 3 4 Time (days) 5 6 [Split Fractions] pH 9.5 Growth 600 500 Size (nm) 400 5% 10% 300 20% 200 100 1 2 3 4 Time (days) 5 6 Conclusions Many simple relationships and key facts about colloidal nanoparticle function can be interpreted out of the obtained results. Control volume samples (without coating) have ~ the same size at each pH. Therefore, the coating material used must respond to the changes in basicity and orient/bond in different ways at each side of the pH scale. There must be some material in the overall Ludox solution that adds an effect to the coating response or gelation process, because the newer solution reacted different compared to the samples made from the year old bottle. Stir speed as well as stir bars have an effect on the size; this is most likely attributed to the effectiveness of coating process when kept as constant as possible The amount of TMP used changes the results greatly When very low amounts of TMP are used the particles are not reversible/dispersable after gelation. And when large amounts are used the gelation process is very hard to start. Increased TMP samples (that are still able to gel) result in higher aggregate sizes. It is very hard to reproduce the same results, even while controlling every possible variable. This means that some unknown item is affecting the changes in results for each sample. The lower % volumes respond more to lower pH’s while the higher % particles only increase in size at highly basic pH’s. The lower % volumes increase more linearly in size below the 8-9 pH threshold, while the higher % volumes’ sizes stay constant till hitting the threshold. When any sample hits that 8 or 9 pH point however the sizes of all increase exponentially. All of those remarks may seem unimportant by themselves, but when combined they reveal a greater idea of the nature behind the nanofluid particles’ functions. From the observations made, it can be recognized that some extraneous factor is coming into account on the Nanoscale for each sample; there is probably chemical as well as physical variables at play, but they are unknown at this point. The many issues and unexpected changes in results observed from only a handful of experiments convey the unknown characteristics and mystery of nanofluid particles, but some of the relationships and overall trends seen among each group can begin to tie together the pieces. References [1] Kleinstreuer, Clement and Feng, Yu. Experimental and theoretical studies of nanofluid thermal conductivity enhancement: a review. 2011. <http://www.nanoscalereslett.com/content/pdf/1556-276X-6-229.pdf> [2] Eapen, Jacob, Rusconi, Roberto, Piazza, Roberto and Yip, Sydney. The Classical Nature of Thermal Conduction in Nanofluids. 2008. <http://arxiv.org/ftp/arxiv/papers/0901/0901.0058.pdf> [3] Eapen, Jacob, Li, Ju and Yip, Sydney. Beyond the Maxwell Limit: Thermal Conduction in Nanofluids With Percolating Fluid Structures. 2007. <http://arxiv.org/ftp/arxiv/papers/0707/0707.2164.pdf>