22035VIC Graduate Certificate in Food Industry Management Version 3 Accredited by the Victorian Registration and Qualifications Authority (VRQA) for the period 1 January 2010 to 31 December 2015. This course has been accredited under Parts 4.4 and 4.6 of the Education and Training Reform Act 2006. It has been entered on the State Register of Accredited Courses and Recognised Qualifications and Training.Gov.Au (TGA). © State of Victoria (Department of Education and Early Childhood Development) 2014. Copyright of this material is reserved to the Crown in the right of the State of Victoria. This work is licensed under a Creative Commons Attribution-NoDerivs 3.0 Australia licence (http://creativecommons.org/licenses/by-nd/3.0/au/). You are free to use, copy and distribute to anyone in its original form as long as you attribute Department of Education and Early Childhood Development as the author, and you license any derivative work you make available under the same licence. Disclaimer In compiling the information contained in and accessed through this resource, the Department of Education and Early Childhood Development (DEECD) has used its best endeavours to ensure that the information is correct and current at the time of publication but takes no responsibility for any error, omission or defect therein. To the extent permitted by law DEECD, its employees, agents and consultants exclude all liability for any loss or damage (including indirect, special or consequential loss or damage) arising from the use of, or reliance on the information contained herein, whether caused or not by any negligent act or omission. If any law prohibits the exclusion of such liability, DEECD limits its liability to the extent permitted by law, for the resupply of the information. Third party sites This resource may contain links to third party websites and resources. DEECD is not responsible for the condition or content of these sites or resources as they are not under its control. Third party material linked from this resource is subject to the copyright conditions of the third party. Users will need to consult the copyright notice of the third party sites for conditions of usage. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 2 Modification History Version Release Date Comments 1 December 2009 Initial release 2 January 2011 The following units have been added to the elective bank: BSBPUR504B - Manage a supply chain MSAPMSUP382A - Provide mentoring and coaching in the workplace VU20524 – Apply a knowledge of food technology processes tom planning and management. Note added advising students they may also select one of the electives from any other training package or accredited course at the appropriate qualification level. 3 October 2012 The following elective imported training package units have been updated to the current version. The units are: BSBHRM602A updated to version ‘B’ MSAENV672A updated to version ‘B’ MSACMT671A replaced by MSS015002A MSACMG801A replaced by MSS408001A MSACMG806A replaced by MSS408006A Unit MSAPMSUP382A has been replaced by BSBLED705A which is considered more suitable for the AQF level of the course. 4 December 2014 Title changed to Graduate Certificate. Term “Vocational” removed. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 3 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 4 Table of contents Section A: Copyright and course classification information .................................. 7 1. Copyright owner of the course ........................................................................................................ 7 2. Address ....................................................................................................................................... 7 3. Type of submission ....................................................................................................................... 7 4. Copyright acknowledge-ment ......................................................................................................... 7 5. Licensing and franchise ................................................................................................................. 8 6. Course accrediting body ................................................................................................................ 8 7. AVETMISS information ................................................................................................................ 8 8. Period of accreditation ................................................................................................................... 8 Section B: Course information ................................................................................... 9 1. Nomenclature ................................................................................................................................ 9 1.1 Name of the qualification .............................................................................................................. 9 1.2 Nominal duration of the course ...................................................................................................... 9 2. Vocational or educational outcomes of the course .............................................................................. 9 3. Development of the course .............................................................................................................. 9 3.1 Industry /enterprise/ community needs ............................................................................................ 9 3.2 Review for re-accreditation ........................................................................................................ 10 4. Course outcomes ......................................................................................................................... 10 4.1 Qualification level .................................................................................................................... 10 4.2 ................................................................................................................................................. 11 Employability skills ......................................................................................................................... 11 4.3 Recognition given to the course ................................................................................................... 11 4.4 Licensing/ regulatory requirements............................................................................................... 11 5. Course rules ................................................................................................................................ 11 5.1 Course structure ......................................................................................................................... 11 5.2 Entry require-ments .................................................................................................................... 14 6. Assessment ................................................................................................................................. 14 6.1 Assessment strategy ................................................................................................................... 14 6.2 Assessor compet-encies .............................................................................................................. 15 7. Delivery...................................................................................................................................... 16 7.1 Delivery modes .......................................................................................................................... 16 7.2 Resources.................................................................................................................................. 16 8. Pathways and articulation ............................................................................................................. 17 9. Ongoing monitoring and evaluation ............................................................................................... 17 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 5 Section C: Units of Competency ............................................................................. 19 VU20028: Apply professional level of food industry knowledge ………………………………………. ...... 19 VU20029: Analyse data for relevance to organisational planning……………………………………….. .... 25 VU20030: Apply a knowledge of dairy technology processes to planning and management………….... .... 30 VU20031: Apply a knowledge of confectionery manufacturing processes to planning and management………………………………………………………………………………………….. .... 34 VU20524: Apply a knowledge of food technology processes to planning and management………… .......... 39 List of additional units utilised in this program…………………………………………………………… .... 44 Appendices: ................................................................................................................ 50 Appendix 1: Employability Skills……………………………………………………………………….. ....... 46 Appendix 2: Skills Knowledge Profiles…………………………………………………………………….. 48 Appendix 3: Letters of Support….………………………………………………………………………… 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 51 6 Section A: Copyright and course classification information 1. Copyright owner of the course Copyright of this document is held by the Department of Education and Early Childhood Development, (DEECD) Victoria. © State of Victoria. Day to day contact: Curriculum Maintenance Manager - General Manufacturing Chisholm Institute of TAFE PO Box 684 Dandenong, Vic. 3175 2. Address Email : paul.saunders@chisholm.edu.au Telephone : 03 9238 8448 Facsimile : 03 9238 8504 Department of Education and Early Childhood Development (DEECD) Higher Education and Skills Group Executive Director Training Participation and Facilitation Division, PO Box 4367, Melbourne, VIC, 3001 3. Type of submission This course is being submitted for accreditation. 4. Copyright acknowledgement Copyright of this material is reserved to the Crown in the right of the State of Victoria. © State of Victoria (Department of Education and Early Childhood Development) 2010. The following units of competency: BSBFIM701A Manage financial resources BSBHRM602B Manage human resources strategic planning BSBHRM604A Manage employee relations BSBINNN801A Lead innovative thinking and practice BSBMGT616A Develop and implement strategic plans BSBMKG605B Evaluate international marketing opportunities BSBMKG608A Develop organisational marketing objectives BSBPMG605A Direct quality management of a project program BSBPUR504B Manage a supply chain BSBREL701A Develop and cultivate collaborative partnerships and relationships BSBLED705A Plan and implement a mentoring program. are from the BSB07 Business Services Training Package administered by the Commonwealth of Australia. © Commonwealth of Australia The following units of competency: MSS015002A Develop strategies for more sustainable use of resources MSS408001A Develop the competitive systems and practices approach 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 7 MSS408006A Develop and refine systems for continuous improvement in operations. are from the MSS11 Sustainability Training Package administered by the Commonwealth of Australia. © Commonwealth of Australia The following unit of competency: MSAENV672B Develop workplace policies and procedures for sustainability is from the MSA07 Manufacturing Training Package administered by the Commonwealth of Australia. © Commonwealth of Australia 5. Licensing and franchise This work is licensed under a Creative Commons Attribution-NoDerivs 3.0 Australia licence (http://creativecommons.org/licenses/by-nd/3.0/au/). You are free to use, copy and distribute to anyone in its original form as long as you attribute the, Department of Education and Early Childhood Development as the author, and you license any derivative work you make available under the same licence. Copies of this publication can be downloaded free of charge from the Department of Education and Training website : http://www.education.vic.gov.au/training/providers/rto/Pages/courses.asp x Victorian Registration and Qualification Authority (VRQA) 6. Course 4/2 Lonsdale Street, accrediting body Melbourne, VIC, 3000. Tel: (03) 9032 1559 Website: http://www.vrqa.vic.gov.au/ 7. AVETMISS information 8. Period of accreditation ANZSCO (Australian and New Zealand Standard Classification of Occupations): 130000 Specialist Managers ANSZIC code (Australia and New Zealand Standard Industrial Classification – industry type): 2179 Food Manufacture n.e.c ASCED Code – 4 digit (Field of Education): 1101 Food and Hospitality National course code: 22035VIC 1 January 2010 – 31 December 2015 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 8 Section B: Course information 1. Nomenclature 1.1 Name of the qualification 1.2 Nominal duration of the course Standard 1 for Accredited Courses Graduate Certificate in Food Industry Management 340 - 440 hours are the anticipated hours of supervised learning deemed necessary to adequately present the educational material of the course. A significant number of additional hours of unsupervised learning are expected, including research, to support course completion. 2. Vocational or educational outcomes of the course Standard 1 for Accredited Courses 3. Development of the course Standards 1 and 2 for Accredited Courses 3.1 Industry /enterprise/ community needs This course is designed to provide individuals with the skills and knowledge to undertake a range of middle management responsibilities within the food processing industry. Such responsibilities may be exercised in the roles of team leaders, supervisors, project managers, general managers and technical experts. In 2009 Skills Victoria funded the development of a Graduate Certificate in Food Technology and Management. This initiative followed research conducted on behalf of Skills Victoria in 2008 which found that there was a need for short-term training for new tertiary entrants to the industry to become fully functioning team leaders. Reference : D. Trembath Scoping Report for Food Industry Training - Skills Victoria 2008 . This research in turn was a substantiation of a need identified in the Industry Change Drivers Report 2008 produced by the Victorian Food Industry Training Board. A search of available training packages confirmed that the proposed award is not covered within any current training package. The Graduate Certificate was also intended to meet the needs of persons currently employed in the industry who needed up-skilling to utilise their industry knowledge in team leadership positions. The course development was managed by the Victorian Food Industry Training Board under the oversight of an industry steering committee comprising : Lynne Stockdale/ Linda Baron Project Manager , Victorian Food Industry Training Board 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 9 Ian Nicolson (Chair) Amanda Solly Kristine Manser Tom Hale Mani Iyer Trish Hyde Michael Robinson Trevor Lange David Trembath (In attendance) Executive Officer Victorian Food Industry Training Board Murray Goulburn Co-operative Company Pty Ltd Group Manager Workforce Development National Executive Officer/Federal Secretary DIAA AMWU Dairy Australia Program Manager - Product Innovation Executive Officer Confectionery Manufacturers of Australasia National Centre - Dairy Education Australia Curriculum Maintenance Manager General Manufacturing David Trembath and Associates Course writer Through the assistance of the steering committee the industry was surveyed by questionnaire and a skills-knowledge profile was developed from the industry responses. This skills-knowledge profile was further developed by interviews with select industry representatives. The profile was then mapped to suitable endorsed units of competency. A number of units were specifically developed for the course. All units were mapped against the Victorian Credit Matrix and an employability skills matrix drawn up. See : Appendix 1 Employability Skills Appendix 2 Skills-Knowledge Profile Appendix 3 Letters of Support Demand for the course is expected to grow as the industry becomes more familiar with the new qualification. An initial enrolment of 10-12 persons is expected. 3.2 Review for reaccreditation 4. Course outcomes 4.1 Qualification level Standards 1 and 2 for Accredited Courses Not applicable Standards 1, 2 and 3 for Accredited Courses The Graduate Certificate in Food Industry Management meets the Australian Qualification Framework descriptors for a qualification of this level in that : 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 10 It requires graduates to demonstrate the self -directed development and achievement of specialised areas of knowledge and skills, building on prior knowledge and skills through a major research project. It requires graduates to analyse, plan and execute major management functions in highly specialised contexts through the development of innovative approaches to food production It requires graduates to generate and evaluate ideas through the analysis of information and concepts at an abstract level through the application of marketing and scientific data to food production processes It requires graduates to demonstrate a command of wideranging skills in complex contexts through planning for environmental sustainability in industries using large quantities of biological materials from geographically diverse sources which in turn create significant issues of waste disposal. It requires graduates to demonstrate responsibility for the management of the work of others in that the overall capacity of the qualification is to undertake management responsibilities in medium to large scale food processing enterprises. 4.2 Standard 4 for Accredited Courses Employability skills This course has been mapped to national employability skills. A summary of the employability skills that are reflected in this course is included in Appendix 1. 4.3 Recognition given to the course Standard 5 for Accredited Courses 4.4 Licensing/ regulatory requirements Standard 5 for Accredited Courses Not applicable Non applicable 5. Course rules 5.1 Course structure Standards 2, 6 and 7 for Accredited Courses To be awarded the Graduate Certificate in Food Industry Management participants must successfully complete 5 units comprising : 2 core units 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 11 3 elective units Participants who do not complete all the requirements for the course will be issued with a Statement of Attainment listing the unit(s) attained. Refer to the following table for details of the course structure and nominal hours duration. Core Units VU20028 Unit of competency Pre-requisite Both units are mandatory 019905 BSBINN801A Apply professional level of food industry knowledge Lead innovative thinking and practice N/A 120 N/A 80 Subtotal of nominal hours Electives Nominal hours Field of Education code (6-digit) Unit of competency code 22035VIC Graduate Certificate in Food Industry Management 200 Select any three (3) of the following electives. Students may also select as one of their three units a unit from any appropriate training package or accredited qualification. The training package unit must be at the appropriate qualification level, suit student/enterprise needs and be consistent with the overall intention of this qualification. Analyse data for relevance to organisational planning N/A 80 BSBFIM701A Manage financial resources N/A 80 BSBHRM602B Manage human resources strategic planning N/A 60 BSBHRM604A Manage employee relations N/A 60 BSBMKG608A Develop organisational marketing objectives N/A 60 BSBMKG605B Evaluate international marketing opportunities N/A 60 BSBPMG605A Direct quality management of a project program N/A 50 BSBREL701A Develop and cultivate collaborative partnerships and relationships N/A 40 BSBMGT616A Develop and implement strategic plans N/A 80 BSBPUR504B Manage a supply chain N/A 60 VU20029 019905 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 12 Pre-requisite Nominal hours Field of Education code (6-digit) Unit of competency code Unit of competency MSS015002A Develop strategies for more sustainable use of resources. N/A 70 MSAENV672B Develop workplace policy and procedures for sustainability Develop the competitive systems and practices approach. N/A 50 N/A 80 Develop and refine systems for continuous improvement in operations. Plan and implement mentoring program. Apply a knowledge of dairy technology processes to planning and management Apply a knowledge of confectionery manufacturing processes to planning and management Apply a knowledge of food technology processes to planning and management N/A 80 N/A 60 N/A 80 N/A 80 N/A 80 MSS408001A MSS408006A BSBLED705A VU20031 019905 VU20031 019905 VU20524 019905 Sub-total nominal hours 140 - 240 Total nominal hours 340 - 440 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 13 5.2 Entry requirements Standard 9 for Accredited Courses Entrants to the Graduate Certificate In Food Industry Management are required to have one or more of the following : a Bachelor Degree or higher qualification or a relevant Advanced Diploma, Diploma or Certificate IV or Certificate III together with extensive relevant vocational practice or extensive relevant vocational practice A relevant qualification below degree level should include aspects of food processing or technology such as the Certificate IV In Food Processing or the Certificate IV in Food Science and Technology Relevant vocational practice is defined as work within a food processing sector which has given the entrant experience of the food processing chain and a range of technological processes. The experience should also have provided the applicant with experience of supervisory responsibilities. Extensive relevant vocational practice would normally mean at least five years work within the industry. 6. Assessment 6.1 Assessment strategy Standard 10 for Accredited Courses Assessment strategies for the 22035VIC Graduate Certificate in Food Industry Management must comply with Standard 1, Element 1.5 of the Australian Quality Training Framework (AQTF) 2007: Essential Standards for Registration. This standard ensures assessment strategies meet requirements of the course and have been developed in consultation with industry stakeholders. Assessment strategies must therefore ensure that: all assessments are valid, reliable and flexible and fair learners are informed of the context and purpose of the assessment and the assessment process feedback is provided to learners about the outcomes of the assessment process and guidance given for future options time allowance to complete a task is reasonable and specified to reflect the industry context in which the task takes place Assessment strategies should be designed to: cover a range of skills and knowledge required to demonstrate achievement of the course aim collect evidence on a number of occasions to suit a variety of contexts and situations be appropriate to the knowledge, skills, methods of delivery and needs and characteristics of learners 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 14 assist assessors to interpret evidence consistently recognise prior learning be equitable to all groups of learners Assessment methods are included in each unit and include : written reports or presentations review of portfolios of evidence direct questioning combined with review of portfolios of evidence by third party reports evaluation of a major research project A holistic approach to assessment, by combining the assessment of more than one unit, is encouraged to better replicate working practice and reduce the potential for over assessment. Assessment of units imported from training packages must reflect the requirements of the Assessment Guidelines for that training package. The course is primarily intended for persons working within the industry and it was determined early in the consultation that on-job training and assessment would encourage the take-up of the course by current employees. It was also felt that assessment should focus on real world problems rather than simulated exercises. Accordingly four units - two core and two specialist industry electives prioritise workplace assessment to encourage industry participation and to maximise the benefit of the learning to both employer and employee. The relevant units are : Apply professional level of food industry knowledge Analyse data for relevance to organisational planning Apply a knowledge of dairy technology processes to planning and management Apply a knowledge of confectionery manufacturing processes to planning and management 6.2 Assessor competencies Standard 12 for Accredited Courses Assessment should be consistent with the requirements of Standard 1.4 of the Australian Quality Training Framework (AQTF) 2007 Essential Standards for Registration. RTOs must ensure assessments are conducted by a person who has: i) the following competencies: TAASS401C Plan and organise assessment TAASS402C Assess competence TAASS404B Participate in assessment validation ii) or be able to demonstrate equivalent competencies iii) Vocational competencies at least to the level of those being delivered or assessed. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 15 If a person does not have the assessment competencies and vocational competencies described above, a person who does have the assessment competencies and one or more people with the relevant vocational competencies may work together to conduct assessments. 7. Delivery 7.1 Delivery modes Standard 11 for Accredited Courses There are no restrictions on offering the program on either a full-time or part-time basis. Delivery methods should allow for self-directed development and achievement, high level and independent judgement and taking accountability for outputs. The use of workplace based research projects is encouraged as a form of learning benefiting both learner and employer. Some areas of content may be common to more than one element/performance criteria and therefore integration may be appropriate. Due to the potential for students to be widely located across the State course providers should consider non-traditional strategies in the delivery of training. Remote learning strategies and the achievement of competencies through workplace activities or on the job development should be encouraged where possible. It is also suggested that opportunities to include components of accredited training within national and international conferences should be encouraged. Providers may contextualise units to suit particular groups of learners by using material relevant to the students’ workplace and by extending the required knowledge of units. In contextualising units nothing may be subtracted from the unit. 7.2 Resources Standard 12 for Accredited Courses General facilities, equipment and other resources required to deliver the 22035VIC Graduate Certificate in Food Industry Management include: Training facilities and equipment Access to computers and internet Relevant texts and references Appropriate environmental safeguards and occupational health and safety facilities and equipment. workplace environment or simulated workplace environment appropriate to the assessment tasks Standard 1, Element 1.4 of the Australian Quality Training Framework (AQTF) 2007 Essential Standards for Registration regarding competence of staff involved in delivery provides guidance on the vocational competency requirements for teachers/trainers. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 16 8. Pathways and articulation Standard 8 for accredited courses Persons satisfactorily completing endorsed units of competency will receive credit for those competencies when undertaking qualifications that contain them. Entry to cognate higher AQF qualifications offered by universities needs to be negotiated with the individual university offering the higher qualification. Under the current agreements a Graduate Certificate offers entry to relevant Masters qualifications subject to availability of places and to individual university’s entry criteria. The AQTF 2007 imposes requirements on RTOs about Recognition of Prior Learning (RPL). Information and support needs to be provided to applicants so they can gather reliable evidence to support their claim for recognition of competencies held regardless of how, when or where the learning occurred. However, if a gap is found in the candidate’s competence, pathways may include action to address the gap. 9. Ongoing Standard 13 for accredited courses monitoring The 22045VIC Graduate Certificate in Food Industry Management and evaluation will be maintained and monitored by the Curriculum Maintenance Manager for General Manufacturing (CMM). The CMM will organise and convene an appropriate course advisory group at mid-point of its accreditation period, the membership of which will comprise: Industry representatives Past or present students Relevant industry advisory bodies Provider representatives Feedback will be sought from the broader industry and other providers offering the course as part of the review process. Data will be gathered using student satisfaction surveys, teacher critique and industry consultation. The group will: Review the implementation of the course Provide advice on changing industry training requirements Monitor and evaluate course standards, delivery and assessment Recommend minor changes to the program. Recommendations for significant changes to the course resulting from course monitoring and evaluation procedures will be reported to the VRQA. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 17 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 18 Section C: Units of Competency VU20028: Apply professional level of food industry knowledge VU20029: Analyse data for relevance to organisational planning VU20030: Apply a knowledge of dairy technology processes to planning and management VU20031: Apply a knowledge of confectionery manufacturing processes to planning an management VU20524 Apply a knowledge of food technology processes to planning and management 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 19 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 20 Unit Code: VU20028 Apply professional level of food industry knowledge Unit Descriptor This unit provides graduates with the skills necessary to apply industry knowledge to a range of professional tasks as a middle level manager in the food processing industry. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication. Employability Skills The required outcomes described in this unit of competency contain applicable facets of Employability Skills. The qualification’s Employability Skills Summary in which this unit is included, will assist in identifying employability skill requirements The skills and knowledge acquired in this unit would normally be Application of the Unit applied while working for a food processing enterprise. Enterprises may range from medium to large scale in scope and may encompass dairy products, general foods, confectionary or boutique foods. ELEMENT PERFORMANCE CRITERIA Elements describe the essential outcomes of a unit of competency. Performance criteria describe the required performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge and/or the range statement. Assessment of performance is to be consistent with the evidence guide. 1 Interpret and apply relevant codes and standards requirements 1.1 Review legislative requirements underpinning operations of enterprise and analyse their application 1.2 Review industry codes and standards relevant to one’s job role and analyse their application 1.3 Review organisational standards and processes for reporting compliance 1.4 Identify, document and apply opportunities for improvement of reporting processes 1.5 Communicate compliance and reporting information to team members 1.6 Monitor compliance processes conducted by team members at regular intervals to ensure effective compliance. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 21 2 3 4 5 Work effectively with industry networks Develop in depth knowledge of products and product development Analyse major industry trends and change drivers Plan for environmental sustainability 2.1 Delineate the roles of all industry stakeholder bodies whether regulatory, advisory or special interest 2.2 Clarify the relationship of each stakeholder group with one’s organisation and clarify organisation’s protocols. 2.3 Determine items of common benefit to stakeholder groups and one’s organisation and identify positive outcomes 2.4 Establish membership of groups where available and work towards agreed goals 2.5 Maintain open communication on common goals and ensure information is passed on regularly to internal and external stakeholders 2.6 Respect commercial confidentiality and declare conflicts of interest where they may occur. 3.1 Establish a clear description of the range of products marketed by one’s organisation identifying key characteristics 3.2 Clarify the market position of each product and its competitors 3.3 Determine factors affecting cost effectiveness and popularity of key products 3.4 Identify major factors affecting future sales of the product 3.5 Establish a clear view of organisation’s manufacturing capabilities and capacity for product innovation 4.1 Establish overview of industry sector in Australia and major historical factors affecting the sector 4.2 Analyse current major market trends in industry sector to provide input into projects 4.3 Review major economic and social trends which may affect production capability 4.4 Monitor local and global management and technological innovations for possible strategic development 4.5 Identify impediments to product innovation and review possible strategies to overcome these 5.1 Review and assess strategic factors affecting environmentally sustainable practices within one’s organisation and sphere of responsibility 5.2 Determine trends in environmental management which may affect organisation’s processes 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 22 5.3 Review organisation’s current practices and identify points of weakness with specific reference to own sphere of responsibility 5.4 Identify possible technological and management responses to address weaknesses 5.5 Communicate results of sustainable practices analysis through appropriate channels REQUIRED SKILLS AND KNOWLEDGE This describes the essential skills and knowledge and their level, required for this unit. Required skills Ability to : Access information in textual and electronic form Analyse a range of textual and electronic information Communicate clearly to a wide range of colleagues Interpret complex information Make formal presentations Simplify legal information Undertake professional research Write reports for professional audiences Required Knowledge Food industry networks Food processing techniques Food product knowledge Global and international markets Organisational processes and reporting requirements Product development methodology Quality systems and HAACP Relevant industry codes and standards Relevant legislative requirements Sustainability issues Technological forums 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 23 RANGE STATEMENT The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Legislative requirements may include but are not limited to: Industry codes and standards may include but are not limited to: Industry stakeholder bodies may include but are not limited to: Protocols may include but are not limited to: Major factors affecting future sales may include but are not limited to: Change drivers are factors that impel changes to practice and may include: Impediments to product innovation may include but are not limited to: Legislation covering : Food safety Occupational health and safety Business reporting Employment conditions Commercial confidentiality Public liability Truth in advertising Product disclosure Fair trade Import and export Environmental considerations Mandatory reporting requirements Company requirements Professional codes of ethics Employer associations Industry associations Professional associations Regulatory bodies Unions Modes of reporting Internal responsibilities Availability of raw materials Changes in discretionary spending patterns Changes in legislation Changes to costs of production Economic downturns International trade agreements Technological change customer expectations globalisation market shifts new legislation (such as compliance) policies (such as environmental protection) price and profitability technology change Consumer reluctance Legislative barriers Production costs Technological capacity 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 24 Appropriate channels may include but are not limited to : Line management arrangements Weekly meetings Written reports EVIDENCE GUIDE The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment section in Section B of the accreditation submission. Overview of Assessment Critical aspects for assessment and evidence required to demonstrate competency in this unit Context of and specific resources for assessment Appropriate assessment needs to be considered against the overall purpose of this unit which is to provide employees with the necessary breadth and depth of industry knowledge and skills to enable them to undertake sophisticated judgements and strategic initiative . The unit is educative and the information and its usage are in continual change. As such the unit is best adapted to a mentor system of training and/or supervised research. It should also be noted that much information may be of commercial sensitivity and is best kept in-house. As such two main types of assessment are advised : Mentor reports A research project in which the research is conducted under supervision with regular reporting to an industry mentor The following are essential items for assessment : Ability to identify and analyse industry trends Ability to interpret relevant codes and standards and their requirements Effective communication skills Effective liaison with industry networks Knowledge of environmental sustainability issues Product knowledge Assessment must take place within an actual workplace. Knowledge and skills to be assessed must always be those pertaining to the specific workplace and food industry. A candidate must have access to all relevant codes , legislation and information detailed 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 25 within the elements and performance criteria. This will mean access to a full range of workplace documents and searchable data-bases. Method of assessment A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit: direct questioning combined with review of portfolios of evidence and third party workplace reports of onthe-job performance by the candidate evaluation of a research project prepared by the candidate to outline proposals within a given organisational context oral or written questioning to assess knowledge of the industry. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 26 Unit Code VU20029 Analyse data for relevance to organisational planning Unit Descriptor This unit is covers the analysis of data generated from formal information and management systems such as SPC and six sigma or Systems Control and Data Acquisition (SCADA) software and determining its relevance for organisational planning. This unit draws upon MSACMG800A Analyse data for relevance to organisational learning. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication. Employability Skills The required outcomes described in this unit of competency contain applicable facets of Employability Skills. The qualification’s Employability Skills Summary in which this unit is included, will assist in identifying employability skill requirements This unit is intended for managers, team leaders and people with a Application of the Unit similar scope of responsibility. It covers the capturing of knowledge from data generated within organisation systems and takes a largely quantitative view of information. The unit applies to individuals who are familiar with the application and use of statistics in food manufacturing.. Where this is not the case the unit MCMT452A Apply statistics to processes in manufacturing may be completed to supply the necessary skills. Normally the scope of planning will involve design and implementation competencies which are not addressed in this unit. It is recommended that an appropriate project management unit such as BSBPMG510A Manage projects be undertaken in conjunction with this unit. ELEMENT PERFORMANCE CRITERIA Elements describe the essential outcomes of a unit of competency. Performance criteria describe the required performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge and/or the range statement. Assessment of performance is to be consistent with the evidence guide. 1 Identify planning scope from organisation’s data 1.1 Obtain data from appropriate data systems 1.2 Examine data for discontinuities, trends and other possible signs of assignable cause 1.3 Examine selected data events to determine their root causes 1.4 Communicate root causes of data event(s) to relevant stakeholders 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 27 2 3 4 Identify planning direction from value chain data Capture planning Apply planning to team/organisation 2.1 Identify data which is available from other value chain members 2.2 Identify other data which might be useful and seek access to it 2.3 Examine data for discontinuities, trends and other possible signs of assignable cause 2.4 Examine selected data events to determine their root causes in liaison with appropriate value chain personnel 2.5 Communicate root causes of data event(s) to relevant stakeholders 3.1 Review root causes to determine implications for organisational planning 3.2 Ensure plans and strategies are recorded appropriately with supporting evidence and all necessary detail 3.3 Obtain involvement from relevant process/system authorities 3.4 Ensure that planning is communicated to all stakeholders 4.1 Review management systems for their impact on proposed planning 4.3 Identify resource requirements for proposed changes and ensure resources are available 4.2 Brief relevant process/system owners on changes and obtain required endorsements/approvals 4.3 Implement pilot phase of changes 4.4 Review planned changes after agreed period REQUIRED SKILLS AND KNOWLEDGE This describes the essential skills and knowledge and their level, required for this unit. Required Skills Problem solving Root cause analysis Communication at all levels Use of organisation knowledge system Data manipulation 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 28 Required knowledge Competitive manufacturing principles Organisational goals and processes Continuous improvement Communication methods Root cause analysis Statistical application Product development Market knowledge RANGE STATEMENT The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Data systems may include but are not limited to process and quality systems, health, safety and environment (HSE) systems and maintenance systems Codes of practice/standards Health, safety and environment (HSE) considerations must always refer to the current version implies that all changes implemented are expected to be at the least neutral or preferably beneficial in their impact on health, safety and the environment may come from any or all of a range of internal and value chain sources including : Data Statistical Process Control (SPC) processes 6 Sigma processes Quality processes Plant instrumentation and control data Causes of data events need to be analysed to separate causes of change in data from those which may coincidentally be chronologically correlated Performance not to expectation/norm may be expected to have an assignable cause which when identified can add to knowledge Other value stream members includes internal and external customers and suppliers 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 29 Planning is the design and development of strategies for improvement in systems and/or manufacture Systems for the capture of planning may be paper based, electronic or other and may include : Record Appropriate record systems should : Stakeholders Weekly, monthly or other regular reports Commissioned reports Presentations Problem solving templates Databases and other electronic records Ensure commercial confidentiality Be available to authorised personnel Have an allocated level of importance Have appropriate back-up include work team members, value chain members and supervising personnel EVIDENCE GUIDE The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment section in Section B of the accreditation submission. Overview of Assessment Assessment of this unit should demonstrate competence in an operating/processing/work environment. The unit should be assessed in as holistic manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment should encompass a range of situations which may be typical or atypical. Evidence may be acquired from activities undertaken in the workplace or from workplace based projects which have been designed to provide the required evidence and also provide some benefit to the employing organisation. Required knowledge may be tested by direct questioning in oral or written form. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 30 Critical aspects for assessment and evidence required to demonstrate competency in this unit Context of and specific resources for assessment Assessment will require evidence of an ability to recognise, extract and record planning ideas from workplace generated data. In particular evidence should be sought of : Translation of data into useful information Ongoing additions to the planning system Use of the organisations’ planning system or processes Access to a workplace over an extended period of time A bank of questions which can test required knowledge Method of assessment A combination of the following methods should be used in assessing competency : Workplace project Workplace generated project Oral or written questioning Direct workplace observation 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 31 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 32 Unit Code VU20030 Apply a knowledge of dairy technology processes to planning and management Unit Descriptor This unit provides the knowledge and skills necessary to apply a knowledge of dairy technology to the design of new plant, new or revised processes or products, production schedules or to meet new customer requirements in association with fellow professionals. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication. Employability Skills The required outcomes described in this unit of competency contain applicable facets of Employability Skills. The qualification’s Employability Skills Summary in which this unit is included, will assist in identifying employability skill requirements Application of the Unit The skills and knowledge contained within this unit would normally be applied within the dairy processing industry by design and process engineers, production supervisors, or production planners. It is assumed that the responsibilities of these persons would be carried out in consultation with other professionals and with due reference to appropriate technical reference material ELEMENT PERFORMANCE CRITERIA Elements describe the essential outcomes of a unit of competency. Performance criteria describe the required performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge and/or the range statement. Assessment of performance is to be consistent with the evidence guide. 1 1.1 Establish parameters of desired change 1.2 Determine factors leading to need for change eg market requirements, cost-efficiency, improved sustainability, or new location and test for validity Establish OHS requirements and implementation plan for achieving these 1.3 Establish HACCP requirements and implementation plan for achieving these 1.4 Design and establish proposed operating, plant and equipment procedures with specific attention to critical chemical or microbiological aspects 1.5 Determine operating variables (e.g. temperatures, pressures, feed rates, etc) 1.6 Document proposed change or design to organisational requirements 1.7 Ensure all stakeholders are appropriately consulted and informed during design stage 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 33 2 3 Implement pilot stage of proposed change Review implementation 2.1 Determine criteria for establishing viability of proposed change 2.2 Ensure plant and processing equipment are operating according to specification and are calibrated appropriately 2.3 Test food product against food safety and product specifications 2.4 Test process against performance criteria (e.g. energy usage, yields, process capability, etc) 2.5 Involve colleagues in testing and corroborate findings in documented form 3.1 Analyse test results and isolate any variables requiring attention eg temperature, timing or pressure 3.2 Justify proposed changes with reference to test data and predetermined criteria 3.3 Determine any changes required to process or plant in consultation with informed colleagues 3.4 Document review findings appropriately and communicate to organisational supervisors appropriately 3.5 Design and establish continuous improvement processes for ongoing production REQUIRED SKILLS AND KNOWLEDGE This describes the essential skills and knowledge and their level, required for this unit. Required skills Planning and project management Interpreting regulations, standards, sales and production information Prioritising tasks and giving attention to detail Communicating with work teams and/or management Collecting, recording and analysing data Solving problems Developing specifications Responding effectively to review Required knowledge Quality systems and HACCP Critical variables (e.g. temperatures, time, pressure and flow rates) of dairy processes 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 34 Dairy/Food standards and regulation OHS requirements related to processes and factory-based production Microbiology terminology and basic concepts Milk chemistry and microbiology Dairy processing specifically : o o o o o Liquid milk processes (standardisation, separation, etc) Pasteurisation (HTST and UHT) Dairy fermentations (cheese and fermented milk products) Different techniques used to concentrate milk solids Membrane processing (separation technology) o Milkfat processes Dairy product quality Uses of dairy products and relevant markets Current developments in dairy technology RANGE STATEMENT The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Testing for validity may include but is not limited to : Stakeholders may include but are not limited to : Criteria for establishing viability may include but are not limited to : Food safety refers to those requirements set down in : Informed colleagues may include but are not limited to : Checking data for consistency and scope Considering source of information Consulting technical reference material Consulting fellow professionals within and outside organisation Organisational hierarchy Colleagues Clients/customers Technology/equipment suppliers Cost effectiveness Reduced labour Increased market New market Reduced environmental impact Reduced energy consumption Current legislation Local government regulation Requirements of market location Persons with technical expertise employed within the organisation Persons with line management responsibilities Specialist experts external to the organisation Plant or equipment suppliers 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 35 Government regulatory bodies EVIDENCE GUIDE The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment section in Section B of the accreditation submission. Overview of Assessment Assessment of this unit should demonstrate competence in an operating/processing/work environment. The unit should be assessed in as holistic manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment should encompass a range of situations which may be typical or atypical. Evidence may be acquired from activities undertaken in the workplace or from workplace based projects which have been designed to provide the required evidence and also provide some benefit to the employing organisation. Required knowledge may be tested by direct questioning in oral or written form. Critical aspects for assessment and evidence required to demonstrate competency in this unit Context of and specific resources for assessment Method of assessment Assessment will require evidence of an ability to apply theoretical knowledge to real world problems of design or management in a dairy processing context. Specific attention should be paid to evaluating the ability to : Design effective solutions to dairy production issues using a knowledge of chemical and microbiological processes Involve and communicate with fellow professionals Test proposed solutions against established criteria Use terminology appropriately Access to a workplace over an extended period of time A bank of questions which can test required knowledge A combination of the following methods should be used in assessing competency : Workplace project Workplace generated project Oral or written questioning Direct workplace observation Portfolio of evidence 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 36 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 37 Unit Code VU20031 Apply a knowledge of confectionery manufacture to planning and management Unit Descriptor The outcomes of this unit cover the skills and knowledge necessary to apply a knowledge of the scientific bases of confectionery processes to quality management of confectionery manufacture. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication. Employability Skills Application of the Unit The required outcomes described in this unit of competency contain applicable facets of Employability Skills. The qualification’s Employability Skills Summary in which this unit is included, will assist in identifying employability skill requirements The knowledge and skills contained in this unit would normally be applied by managers and team leaders in addressing quality issues in confectionery manufacture and particularly in new product development. ELEMENT PERFORMANCE CRITERIA Elements describe the essential outcomes of a unit of competency. Performance criteria describe the required performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge and/or the range statement. Assessment of performance is to be consistent with the evidence guide. 1 1.1 Establish parameters of desired change 1.2 2 Determine solutions to quality or production variability issues Determine factors leading to need for change eg. market requirements, cost-efficiency or improved sustainability and test for validity Establish OHS requirements and implementation plan for achieving these 1.3 Establish HACCP requirements and implementation plan for achieving these 1.4 Design and establish proposed operating, plant and equipment procedures with specific attention to critical chemical or microbiological aspects 1.5 Determine operating variables (e.g. temperatures etc) 1.6 Document proposed change or design to organisational requirements 1.7 Ensure all stakeholders are appropriately consulted and informed during design stage Delineate the nature and impact of quality issues and product variation 2.1 2.2 Establish the critical points and major variables of the confectionery processes under consideration. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 38 3 4 5 Establish a new product implementation plan Implement pilot stage of proposed change Review implementation 2.3 Determine possible cause of quality failure through testing and product analysis 2.4 Design a process change management program for the elimination of an allergen, an ingredients sourcing variation or an equipment or processing change to ensure product consistency and quality. 3.1 Consider possible product development variations from an existing product. 3.2 Determine the operational considerations in taking new product developments to market (eg packaging, shelf life, export requirements, labour and ingredient usage, costs) 3.3 Create a new product variation design with costings, operational implementation plans and production table. 4.1 Determine criteria for establishing viability of proposed change 4.2 Ensure plant and processing equipment are operating according to specification and are calibrated appropriately 4.3 Test food product against food safety and product specifications using appropriate scientific instrumentation 4.4 Test process against performance criteria (e.g. energy usage, yields, process capability, etc) 4.5 Involve colleagues in testing and corroborate findings in documented form 4.6 Develop compliant labelling and packaging information 5.1 Analyse test results and isolate any variables requiring attention 5.2 Justify proposed changes with reference to test data and predetermined criteria 5.3 Determine any changes required to process or plant in consultation with informed colleagues 5.4 Document review findings appropriately and communicate to organisational supervisors appropriately 5.5 Design and establish continuous improvement processes for ongoing production 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 39 REQUIRED SKILLS AND KNOWLEDGE This describes the essential skills and knowledge and their level, required for this unit. Required skills Calibration and use of common scientific instruments Report writing Presentation skills Team leadership Problem solving and troubleshooting techniques Planning and project management Interpreting regulations, standards, sales and production information Prioritising tasks and giving attention to detail Communicating with work teams and/or management Collecting, recording and analysing data Developing specifications Required Knowledge Confectionery manufacturing processes Scientific bases of confectionery manufacture Food standards and regulation – especially relating to confectionery Common laboratory tests Global regulatory environment and current issues – use of additives, allergen ingredients Current food industry issues e.g. responsible consumption and reformulation opportunities Supply chain issues – variability of ingredient quality and affects of product consistency Intellectual property legislation Food Safety and HAACP OH&S relating to factory based production Functions and compatibility of confectionery ingredients Formulation of recipes Terminology of confectionery science Critical variables (e.g. temperatures, time) of confectionery processes Microbiology terminology and basic concepts The environmental impacts of the production process Relevant food processing unit operations specifically : o Raw material preparation o Materials transfer o Size reduction o Separation o Mixing o Forming and shaping 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 40 Current developments in confectionery and food technology RANGE STATEMENT The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Testing for validity may include but is not limited to : Stakeholders may include but are not limited to : Criteria for establishing viability may include but are not limited to : Food safety refers to those requirements set down in : Informed colleagues may include but are not limited to : Checking data for consistency and scope Considering source of information Consulting technical reference material Consulting fellow professionals within and outside organisation Organisational hierarchy Colleagues Clients/customers Technology/equipment suppliers Cost effectiveness Reduced labour Increased market New market Reduced environmental impact Reduced energy consumption Current legislation Local government regulation Requirements of market location Persons with technical expertise employed within the organisation Persons with line management responsibilities Specialist experts external to the organisation Plant or equipment suppliers Government regulatory bodies Confectionery processes include but are Sugar and Sugar-free not limited to : Weighing, Dissolving, Cooking (ie boiling), Cooking (ie starch gelatinisation), Graining, Caramelisation, Aeration (incl high boil pulling), Cooling, In line flavour, colour, acid etc addition, Depositing, Extrusion (incl slitting and guillotining), Tablet making, Starch moulding, Cut and wrap, Other forming (table, drop rollers, clipping etc), Panning (soft and hard) and polishing. Chocolate Bean processing (cleaning, roasting, winnowing, grinding etc), Weighing and mixing, Refining, Conching, Pumping and storage, Tempering, Depositing, Moulding – solid and shell, Moulding – one shot, Moulding – hollow goods, Enrobing, Decorating, Cooling, Panning and polishing. Packaging Wrapping individual pieces and bars e.g. twist, fold, bunch, flow + many others; Weighing; Form, fill and seal (vertical and horizontal); Box erection; 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 41 Placement. Scientific instrumentation used in the confectionery industry includes but is not limited to : Refractometers; Weighing devices (analytical, top-loading, moisture balances); Viscometers (Brookfield); Thermometers (various including immersion, surface, recording types); Hygrometers; pH meters; Temper meters; Moisture ovens (air/vacuum); Incubators; Colorimeters; Water activity meters; Micrometers; Sieves; Specific gravity devices (hydrometers); Microscopes EVIDENCE GUIDE The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment section in Section B of the accreditation submission. Overview of Assessment Assessment of this unit should demonstrate competence in an operating/processing/work environment. The unit should be assessed in as holistic manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment should encompass a range of situations which may be typical or atypical. Evidence may be acquired from activities undertaken in the workplace or from workplace based projects which have been designed to provide the required evidence and also provide some benefit to the employing organisation. Required knowledge may be tested by direct questioning in oral or written form. Critical aspects for assessment and evidence required to demonstrate competency in this unit Context of and specific resources for assessment Method of assessment Assessment will require evidence of an ability to apply theoretical knowledge to real world problems of design or management in confectionery manufacture. Specific attention should be paid to evaluating the ability to : Design effective solutions to confectionery production issues using a knowledge of scientific processes Involve and communicate with fellow professionals Test proposed solutions against established criteria (scientific method) Use scientific and technical terminology appropriately Access to a workplace over an extended period of time A bank of questions which can test required knowledge A combination of the following methods should be used in assessing competency : Workplace project Workplace generated project Oral or written questioning Direct workplace observation Portfolio of evidence 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 42 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 43 VU20524 Apply a knowledge of food technology processes to planning and management Unit Descriptor This unit provides the knowledge and skills necessary to apply a knowledge of food technology to the design of new plant, new or revised processes or products, production schedules or to meet new customer requirements in association with fellow professionals. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication. Employability Skills The required outcomes described in this unit of competency contain applicable facets of Employability Skills. The qualification’s Employability Skills Summary in which this unit is included, will assist in identifying employability skill requirements Application of the Unit The skills and knowledge contained within this unit would normally be applied within the food processing industry by design and process engineers, production supervisors, or production planners. It is assumed that the responsibilities of these persons would be carried out in consultation with other professionals and with due reference to appropriate technical reference material ELEMENT PERFORMANCE CRITERIA Elements describe the essential outcomes of a unit of competency. Performance criteria describe the required performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge and/or the range statement. Assessment of performance is to be consistent with the evidence guide. 1 1.1 Establish parameters of desired change 1.2 1.3 Determine factors leading to need for change eg market requirements, cost-efficiency, improved sustainability, or new location and test for validity Establish OHS requirements and implementation plan for achieving these Establish HACCP requirements and implementation plan for achieving these Determine operating variables (e.g. temperatures, pressures, feed rates, etc) 2 Design and establish proposed operating, plant and equipment procedures 2.1 Review critical chemical or microbiological aspects 2.2 Review impact on quality management systems and OHS management systems 2.3 Ensure all stakeholders are appropriately consulted and informed during design stage 2.4 Document proposed change or design to organisational requirements 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 44 3 4 Implement pilot stage of proposed change Review implementation 3.1 Determine criteria for establishing viability of proposed change 3.2 Ensure plant and processing equipment are operating according to specification and are calibrated appropriately 3.3 Test food product against food safety and product specifications 3.4 Test process against performance criteria (e.g. energy usage, yields, process capability, etc) 3.5 Involve colleagues in testing and corroborate findings in documented form 4.1 Analyse test results and isolate any variables requiring attention eg temperature, timing or pressure 4.2 Justify proposed changes with reference to test data and predetermined criteria 4.3 Determine any changes required to process or plant in consultation with informed colleagues 4.4 Document review findings appropriately and communicate to organisational supervisors appropriately 4.5 Design and establish continuous improvement processes for ongoing production REQUIRED SKILLS AND KNOWLEDGE This describes the essential skills and knowledge and their level, required for this unit. Required knowledge Quality systems and HACCP Critical variables (e.g. temperatures, time, pressure and flow rates) of food processes Food standards and regulation OHS requirements related to processes and factory-based production Microbiology terminology and basic concepts Food chemistry and microbiology Relevant food processing unit operations specifically : o o o o o o o o o o Raw material preparation Materials transfer Size reduction Separation Mixing Forming and shaping Heat transfer Fluid flow Evaporation/concentration Dehydration 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 45 Relevant food preservation operations specifically : o o o o o o o o o Application of heat Low temperature storage Concentration Modified atmosphere storage Irradiation Fermentation Smoking and curing Chemical preservatives Protective packaging Food product quality Uses of food products and relevant markets Current developments in food technology Required skills Planning and project management Interpreting regulations, standards, sales and production information Prioritising tasks and giving attention to detail Communicating with work teams and/or management Collecting, recording and analysing data Solving problems Developing specifications Responding effectively to review RANGE STATEMENT The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Testing for validity may include but is not limited to : Stakeholders may include but are not limited to : Checking data for consistency and scope Considering source of information Consulting technical reference material Consulting fellow professionals within and outside organisation Organisational hierarchy Colleagues Clients/customers Technology/equipment suppliers Criteria for establishing viability may include but are not limited to : Cost effectiveness Reduced labour Increased market New market Reduced environmental impact Reduced energy consumption 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 46 Food safety refers to those requirements set down in : Informed colleagues may include but are not limited to : Current legislation Local government regulation Requirements of market location Persons with technical expertise employed within the organisation Persons with line management responsibilities Specialist experts external to the organisation Plant or equipment suppliers Government regulatory bodies EVIDENCE GUIDE The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment section in Section B of the accreditation submission. Overview of Assessment Assessment of this unit should demonstrate competence in an operating/processing/work environment. The unit should be assessed in as holistic manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment should encompass a range of situations which may be typical or atypical. Evidence may be acquired from activities undertaken in the workplace or from workplace based projects which have been designed to provide the required evidence and also provide some benefit to the employing organisation. Required knowledge may be tested by direct questioning in oral or written form. Critical aspects for assessment and evidence required to demonstrate competency in this unit Assessment will require evidence of an ability to apply theoretical knowledge to real world problems of design or management in a food processing context. Specific attention should be paid to evaluating the ability to : Design effective solutions to food production issues using a knowledge of chemical and microbiological processes Involve and communicate with fellow professionals Test proposed solutions against established criteria Use terminology appropriately 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 47 Context of and specific resources for assessment Method of assessment Access to a workplace over an extended period of time A bank of questions which can test required knowledge A combination of the following methods should be used in assessing competency : Workplace project Workplace generated project Oral or written questioning Direct workplace observation Portfolio of evidence 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 48 September 2012 List of Training Package units in this course submission BSBINN801A Lead innovative thinking and practice BSBFIM701A Manage financial resources BSBHRM602B Manage human resources strategic planning BSBHRM604A Manage employee relations BSBLED705A Plan and implement a mentoring program BSBMGT616A Develop and implement strategic plans BSBMKG608A Develop organisational marketing objectives BSBMKG605B Evaluate international marketing opportunities BSBPMG605A Direct quality management of a project program BSBPUR504B Manage a supply chain BSBREL701A Develop and cultivate collaborative partnerships and relationships MSAENV672B Develop workplace policies and procedures for sustainability MSS015002A Develop strategies for more sustainable use of resources MSS408001A Develop the competitive systems and practices approach MSS408006A Develop and refine systems for continuous improvement in operations Copies of these units can be downloaded from the Training.Gov.au (TGS) website: http://training.gov.au/ 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 49 Appendices: Appendix 1: Employability Skills Appendix 2: Skills – Knowledge Profile Appendix 3: Letters of Support 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 50 Appendix 1: Employability Skills Qualification title: 22035VIC Graduate Certificate in Food Industry Management The following table contains a summary of the employability skills for this course. This table should be interpreted in conjunction with the detailed requirements of each unit of competency packaged in this course. The outcomes described here are broad industry requirements. Employability Skills Communication Industry/enterprise requirements for this qualification include the following facets. On successful completion of the course a graduate should be able to : Teamwork Problem solving Initiative and enterprise Planning and organising Self management Demonstrate strong interpersonal skills (including clear and concise oral and writing skills and active listening skills )and be able to relate to people at all levels of the company Translate food technology terms and processes into layman’s language Demonstrate a thorough knowledge of food production, safety requirements and food legislation through formal and informal communication processes. Effectively use team dynamics Contribute to product innovation/process improvement teams Engage in cross-functional teams fostering support for projects Make positive contributions to senior management teams Analyse market trends to provide input into projects Analyse market trends to assist in the development of new products Analyse a production problem and refine the process accordingly Undertake data analysis such as root cause thinking Use basic problem solving tools Identify new opportunities in development or processes and be able to turn ideas into action Demonstrate an understanding of innovation, product consistency and manufacturing capability principles Contribute to the effective implementation of innovative ideas Organise human resources effectively and efficiently, including managing priorities Demonstrate the requirements of food law, such as product recall, product labelling, HACCAP planning etc Manage a project effectively Lead and achieve strategic planning Apply continuous improvement principles Apply lean manufacturing ideas Evaluate and allow for the environmental impact of manufacturing processes Maintain professional discretion and respect for others in all interactions Demonstrate use of career planning Demonstrate effective use of time management Display and maintain professional integrity in all activities 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 51 Learning Technology Seek and maintain awareness of new technologies Transfer skills across a range of environments and technology bases Seek formal and non-formal learning opportunities Use action research and experience effectively Maintain knowledge of latest global and national trends in innovation, manufacturing and management Use a range of software Analyse available technologies relevant to industry’s needs Review application of new technologies This table is a summary of employability skills that are typical of the outcomes of this course and should not be interpreted as definitive. 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 52 Appendix 2: Skills-Knowledge Profile The following table of desired skills and knowledge was developed during June and July 2009 by consultation with industry members using the groupings of the national employability skills. Following responses to an industry wide questionnaire distributed through the project steering committee the project manager and course writer conducted a number of interviews with key industry stakeholders whose views had not been captured in the survey process and added their insights to the table. The overall profile was validated with the broader industry group and signed off by the project steering committee. Employability Skill Communication Detailed skills /knowledge Teamwork Problem solving Demonstrate strong interpersonal skills (including clear and concise oral and writing skills and active listening skills)and be able to relate to people at all levels of the company Translate food technology terms and processes into layman language Demonstrate a thorough knowledge of food production, safety requirements and food legislation. Effectively use team dynamics Contribute to product innovation/process improvement teams Engage in cross-functional teams fostering support for projects Make positive contribution to senior management teams Provide mentoring to new staff Analyse market trends to provide input into projects Analyse market trends to develop new products Analyse global innovation and management trends Analyse a production problem and refine the process accordingly Undertake data analysis such as root cause thinking Addressed in unit (s) New Unit : Apply professional level of food industry knowledge BSBHRM602A Manage human resources strategic planning BSBHRM604A Manage employee relations BSBINN801A Lead innovative thinking and practice BSBINN801A Lead innovative thinking and practice BSBMKG608A Develop organizational marketing objectives BSBMKG605B Evaluate international marketing opportunities New Unit : Apply a knowledge of dairy technology processes to planning and management 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 53 Employability Skill Detailed skills /knowledge Initiative and enterprise Use technical and scientific skills in problem solving Identify new opportunities in development or processes and be able to turn ideas into action Demonstrate an understanding of innovation, product consistency and manufacturing capability principles Planning and organising New Unit : Apply a knowledge of confectionery manufacturing processes to planning and management New Unit : Analyze data for relevance to organizational planning BSBINN801A Lead innovative thinking and practice BSBPMG605A Direct quality management of a project program Contribute to the effective implementation of innovative ideas Organise human resources effectively and efficiently, including managing priorities Demonstrate the requirements of food law, such as product recall, product labelling, HACCAP planning etc Manage a project effectively Undertake ERP, MRP, production planning Lead and achieve strategic planning Organise resource requirements for projects Apply continuous improvement principles Apply lean manufacturing ideas Evaluate and allow for the environmental impact of manufacturing processes Risk management BSBHRM602A Manage human resources strategic planning BSBHRM604A Manage employee relations BSBPMG605A Direct quality management of a project program MSACMG806A Develop and refine systems for continuous improvement in manufacturing organisations MSACMG801A Develop the competitive manufacturing approach BSBMGT616A Develop and implement strategic plans MSACMT671A Develop and manage sustainable environment practices MSAENV672A Develop workplace policies and procedures for sustainability BSBFIM701A Mange financial resources Maintain professional discretion and respect for others in all interactions New Unit : Apply professional level of food industry knowledge Self management Use basic problem solving tools including “cause & effect, pareto, histograms, SPC. Use statistical analysis in food production, including statistical process control, process capability, statistical testing. Addressed in unit (s) 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 54 Employability Skill Detailed skills /knowledge Learning Display and maintain professional integrity in all activities Identify areas for professional development of staff Seek and maintain awareness of new technologies Transfer skills across a range of environments and technology bases Seek formal and non-formal learning opportunities Use action research and experience effectively Differentiate between academic and business based learning and outcomes Maintain knowledge of latest global and national trends in innovation, manufacturing and management Using Technology Set SMART objectives Demonstrate use of career planning Demonstrate effective use of time management Use a range of applications such as MS Project, Database knowledge / Recipe Management Systems Analyse available technologies relevant to industry’s needs Review application of new technologies Addressed in unit (s) BSBHRM604A Manage employee relations BSBHRM602A Manage human resources strategic planning BSBHRM602A Manage human resources strategic planning New Unit : Apply a knowledge of dairy technology processes to planning and management New Unit : Apply a knowledge of confectionery manufacturing processes to planning and management New Unit : Analyse data for relevance to organizational planning 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 New Unit : Apply a knowledge of dairy technology processes to planning and management New Unit : Apply a knowledge of confectionery manufacturing processes to planning and management New Unit : Analyse data for relevance to organizational planning 55 Employability Skill Industry knowledge and awareness Detailed skills /knowledge Be able to identify key segments of the industry supply chain Be able to identify and communicate with the key industry stakeholders Be able to analyse trends in domestic and international markets Addressed in unit (s) New Unit : Apply professional level of food industry knowledge BSBREL701A Develop and cultivate collaborative partnerships and relations 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 56 Appendix 3: Letters of Support Linda Baron Project Manager Graduate Diploma of Food Industry Management VFITB Level 2, 10 Queen St, Melbourne 13/10/2009 Dear Ms Baron, The dairy industry has vested in Dairy Australia the responsibility for provision of strategic industry advice and services for both the pre and post farm gate sectors. I am writing to express the dairy industry’s support for the proposed Graduate Certificate in Food Industry Management. The Victorian dairy industry has had a long-standing need for a course which can address the specific requirements of new University graduates, who on entering the industry are lacking the specific dairy industry knowledge and skills necessary to undertake management responsibilities and make effective planning decisions. Similarly this need exists for people who have experience within the industry, but require advanced technical and related vocational and management knowledge and skills. This new course will go some considerable distance to meeting those needs and we anticipate further developments based on this model. We have reviewed the final draft of the course document and feel that a graduate of the course will meet the desired performance standards and outcomes sought by industry. We look forward to the implementation of the course and anticipate continued input into refining the course’s delivery. Yours sincerely John Weichert General Manager, National Centre for Dairy Education Australia 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 57 Email from Confectionery Manufacturers of Australasia, 2 December 2009 Dear David, Thank you for letting me know the accreditation progress for the Graduate Certificate in Food Industry Management For our part, I can confirm that, following the final project steering committee meeting for the Graduate Certificate in Food Industry Management, The CMA took the draft confectionery unit Apply a knowledge of confectionery manufacture to planning and management to our industry group for consultation. The group made a number of suggestions which, to our understanding, were included in the final version of the unit. We are looking forward to the accreditation of the course including the new confectionery unit and potential delivery of the course in 2010. Regards Trish Trish Hyde Chief Executive Officer Confectionery Manufacturers of Australasia Ph: 61 3 9813 1600 Fax: 61 3 9882 5473 Net: http://candy.net.au Email: t.hyde@candy.net.au 22035VIC: Graduate Certificate in Food Industry Management, Version 3, December 2014 58