AC SUBSTATION GROUNDING DESIGN A project Presented to the faculty of the Department of Electrical and Electronic Engineering California State University, Sacramento Submitted in partial satisfaction of the requirements for the degree of MASTER OF SCIENCE in Electrical and Electronic Engineering by Mamadou Keita Arnel Q. Molina SPRING 2013 AC SUBSTATION GROUNDING DESIGN A Project by Mamadou Keita Arnel Q. Molina Approved by: _______________________________________, Committee Chair Dr. Turan Gonen __________________ Date ii Students: Mamadou Keita Arnel Q. Molina I certify that these students have met the requirements for format contained in the University format manual, and that this project is suitable for shelving in the Library and credit is to be awarded for the project. ______________________________, Graduate Coordinator Preetham B. Kumar Department of Electrical and Electronic Engineering iii __________________ Date DEDICATION In memory of my dear uncle Bappa Ibrahima, and sister Hadja Conakry, You will always be my guiding principles. Mamadou Keita My heartfelt gratitude to my wife Rhea and our dear children, who have been patiently supported me during my absence of my responsibilities as husband and a father. To my manager at work, who gives me flexibility of time to go back and forth to school. I also dedicate this project to Dr. Turan Gonen. His vast knowledge and professional experience in Power System Engineering is essential in completing this project. I love his book that we used in one of our references titled "Electrical Power Transmission System Engineering: Analysis and Designs". It is rich in technical design. Above all, I thank my personal Lord and Savior Jesus Christ, who gives me strength and his grace is always sufficient for me in my weaknesses. Arnel Q. Molina iv ACKNOWLEDGEMENTS We thank all the teachers and faculty of the department of Electrical and Electronic Engineering especially Dr. Turan Gonen, Dr. Mohammad Vaziri, and Dr. Preetham B. Kumar for all the help and guidance through the years. We are highly indebted to IEEE for their great resources that helped us in completing the project. v Abstract of AC SUBSTATION GROUNDING DESIGN by Mamadou Keita Arnel Q. Molina Statement of problem This paper presents AC substations grounding system for either conventional or gas-insulated. The design of grounding systems of substations has the primary purpose of ensuring the safety and well being of personnel, who may become electrically coupled to the grounding mats during unbalanced fault conditions (ElDessouky, El-Aziz, & Khamis, 1998), (Phan, 1990). In general, an unbalanced fault will cause a ground potential rise of the system neutral and any conductive medium electrically connected to the neutral. The approach of this design is based on the IEEE Standard 80-2000 which discusses the following subjects safety in grounding, tolerable body current limit, primary and auxiliary ground electrodes, grounding enclosure sizing of conductors and materials, soil characteristics, ground resistance, types of ground faults, installation of connections, pigtails, ground rods, and ground grid integrity test. In this project, general system structure as well as rules and data representations are discussed. An illustrative example is presented using 15 kv vi medium voltage switchgear for Tri-Met Portland Westside light rail (Thomas & Pham, 1999). The ac substations grounding system design presented in this project can assist grounding system engineer to obtain a safe grounding system which is one of most important design aspects of substations. _______________________________________, Committee Chair Dr. Turan Gonen _____________________ Date vii TABLE OF CONTENTS Page Dedication ........................................................................................................................ iv Acknowledgments............................................................................................................. v List of Tables .................................................................................................................. xii List of Figures ................................................................................................................xiii Chapter 1. INTRODUCTION, DESCRIPTION OF PROBLEMS, PROJECT LIMITATIONS AND GROUNDING TERMINOLOGIES ....................................................................... 1 1.1 Introduction ............................................................................................................. 1 1.2 Problems’ Description ............................................................................................. 1 1.3 Project Limitations .................................................................................................. 2 1.4 Grounding Terminologies ....................................................................................... 3 2. THEORY AND COMPUTATIONAL PROCEDURES, AND HUMAN FACTOR OF SUBSTATION GROUNDING .................................................................................. 8 2.1 Safety in Grounding ................................................................................................ 8 2.2 Conditions of Danger ............................................................................................ 10 2.3 Range of Tolerable Current ................................................................................... 11 viii 2.4 Effects of Frequency, Duration, and Magnitude ................................................... 11 2.5 Shock and Current Path Through the Body (Gonen, 2009) .................................. 13 2.6 Reclosing ............................................................................................................... 17 2.6.1 Accidental Circuit Equivalents ....................................................................... 18 2.6.2 Typical Shock Situations ................................................................................ 24 2.6.3 Typical Shock Situations for Gas-Insulated Substations, (GIS)..................... 28 2.6.4 Effect of Sustained Ground Currents.............................................................. 30 3. SUBSTATION GROUNDING DESIGN PARAMETERS ....................................... 31 3.1 Introduction ........................................................................................................... 31 3.2 Design Considerations........................................................................................... 31 3.2.1 Importance and Benefit of the Ground Grid ................................................... 31 3.2.2 Conceptual Analysis ....................................................................................... 33 3.2.3 Non Ideal Design Situations ........................................................................... 34 3.2.4 Grid’s Connections ......................................................................................... 35 3.3 Gas Insulated Substation Feature .......................................................................... 36 3.3.1 Gas Installed-Substation Enclosures .............................................................. 37 3.3.2 Special Aspects of GIS Grounding ................................................................. 37 3.3.3 Touch Voltage in Gas Insulated Substation ................................................... 38 ix 3.4 Conductors and Connectors .................................................................................. 41 3.4.1 Conductors ...................................................................................................... 42 3.4.2 The Sizing Factors of Conductors .................................................................. 43 3.4.2.1 Symmetrical Currents .................................................................................. 43 3.4.2.2 Asymmetrical Currents ................................................................................ 45 3.4.2.3 Additional Factors in Conductor Sizing: ..................................................... 46 3.4.2.4 Connectors Selection ................................................................................... 47 3.5 Soil in Substation Grounding ................................................................................ 47 3.5.1 Outside Effect on Soil Characteristics ............................................................ 48 3.5.2 Surface Layer Material ................................................................................... 50 3.5.3 Soil Resistivity Measurement and its Interpretation....................................... 51 3.6 Ground Resistance and Maximum Grid Current .................................................. 57 3.6.1 Simplified Calculation of Ground Resistance .................................................... 57 3.6.2 Schwarz’s Equations .......................................................................................... 59 3.6.3 Ways to Lower Soil Resistivity.......................................................................... 61 3.6.3.1 Soil Treatment ............................................................................................. 61 3.6.3.2 Concrete-Encased Electrodes ...................................................................... 62 3.6.4 Maximum Grid Current ...................................................................................... 66 x 4. DESIGN OF SUBSTATION GROUNDING SYSTEM ............................................ 75 4.1 Design Criteria ...................................................................................................... 75 4.1.1 Critical Parameters ......................................................................................... 76 4.2 Design Procedure .................................................................................................. 76 4.3 Maximum Step and Mesh Voltages ...................................................................... 77 4.3.1 Mesh Voltages (Em) ........................................................................................ 78 4.3.2 Step Voltages (Es) ........................................................................................... 81 5. APPLICATION OF SUBSTATION GROUNDING DESIGN ................................. 82 5.1 Introduction ........................................................................................................... 82 5.2 Initial Design of Hillsboro Central Substation ...................................................... 83 5.3 Modified Design of Hillsboro Central Substation ................................................ 92 6. CONCLUSION ........................................................................................................... 96 Appendix ......................................................................................................................... 98 Work Cited .................................................................................................................... 114 xi LIST OF TABLES Tables Page 2.1 Effect of Frequency, Duration and Magnitude ........................................................... 12 2.2 Resistivity of Different Soils (Gonen, 2007) .............................................................. 16 3.1 Material Constants ...................................................................................................... 44 3.2 Typical Values of Df ................................................................................................... 46 3.3 Effect of Moisture Content on Soil Resistivity ........................................................... 49 3.4 Resistivity of Different Soils ...................................................................................... 52 3.5 Typical Grid Resistances ............................................................................................ 59 5.1 Input Data for the Grounding System Design............................................................. 83 xii LIST OF FIGURES Figures Page 2.1 Equipotential countours of a typical grounding grid with and without ground rods .. 10 2.2 Exposure to touch voltage .......................................................................................... 19 2.3 Impedance to touch voltage ........................................................................................ 20 2.4 Touch voltage circuit .................................................................................................. 21 2.5 Exposure to step voltage ............................................................................................. 22 2.6 Step voltage circuit ..................................................................................................... 22 2.7 Basic shock situations ................................................................................................. 26 2.8 Typical situation of extended transferred potential .................................................... 27 2.9 Typical metal-to-metal touch situation in GIS............................................................ 27 2.10 Touch voltage limits for metal-to-metal contact and a typical range of enclosure voltages to ground .................................................................................................... 29 3.1 Typical faults in GIS ................................................................................................... 41 3.2 Soil model ................................................................................................................... 48 3.3 Effects of moisture, temperature, and salt upon soil resistivity .................................. 50 3.4 Wenner four-pin method ............................................................................................. 53 3.5 Circuit diagram for three-pin or driven-ground rod method ....................................... 55 3.6 Short-time current loading capacity of concrete-encased ground electrodes ............. 64 3.7 Grid with encased vertical electrodes ......................................................................... 65 xiii 3.8 Fault within local substation; local neutral grounded ................................................. 69 3.9 Fault within local substation; local neutral grounded at remote location ................... 70 3.10 Fault in substation; system grounded at local substation and also at other points .... 70 3.11 Typical current division for a fault on high side of distribution substation .............. 71 4.1 Design procedure block diagram ................................................................................ 77 5.1 Cs versus hs................................................................................................................. 87 5.2 Square grid with 26 rods ............................................................................................. 88 5.3 Square grid with 38 rod............................................................................................... 93 5.4 Example of grid layout................................................................................................ 94 xiv 1 Chapter 1 - INTRODUCTION, DESCRIPTION OF PROBLEMS, PROJECT LIMITATIONS AND GROUNDING TERMINOLOGIES 1.1 Introduction This project’s materials and design concept are almost entirely derived from the IEEE standard 80-2000. In all types of high voltage substation, is necessary to install a system for effectively connecting all metallic structures and non-energized parts of the power system equipment together and to the earth in order to limit to safe values any potential differences between them. This system is generally referred to as the “Grounding System” (Phan, 1990). 1.2 Problems’ Description The potential differences might be the result of lightning discharges, ground currents caused by fault conditions, switching or in-rush currents caused by normal system operations. The passage of these currents through the soil and metallic conductors causes high voltages which can be dangerous to human life, and can cause damage, and malfunction of, system equipment. The grounding system provides a means to safely discharge lightning strokes to earth, reduces step and touch potentials to safe levels and confines dangerous soil currents to inaccessible areas. It also allows the detection of ground fault currents by protective relaying systems, provides low impedance paths through the earth for load 2 currents, and provides a common ground reference which assists in the coordination of insulation throughout the system(Thomas & Pham, 1999), (Phan, 1990). The grounding system is also utilized to shield control cables and other low voltage wiring from the effects of electromagnetic interference (EMI) and capacitive coupling by tending to reduce the voltages across the grid, assists in minimizing voltages between different points along, and between, the low voltage cables used for controls, communications, and auxiliary power. 1.3 Project Limitations The most obvious limitation of this project is space since Hillsboro Central station of the Tri-Met Portland Westside Light Rail is in the middle of the town, where real state comes with high price and not all the properties owners would agree to sell. Since space is limited, conductors with better conductivity could have been chosen instead of the copper-clad steel wire of 30% conductivity. Another limiting factor is the fault current. It would have been very beneficial if the total fault current could be reduced which would decrease the ground potential rise and all gradients in proportion. But, it is almost unrealistic to reduce the total the fault current and if done at the expense of greater fault clearing time, the danger may be increased rather than diminished (IEEE- Standards Board, 2000). 3 1.4 Grounding Terminologies All the definitions in this project are sourced from IEEE standard 80-2000. DC offset:Difference between the symmetrical current wave and the actual current wave during a power system transient condition. Mathematically, the actual fault current can be broken into two parts, a symmetrical alternating component and a unidirectional (dc) component. The unidirectional component can be of either polarity, but will not change polarity, and will decrease at some predetermined rate. decrement factor: An adjustment factor used in conjunction with the symmetrical ground fault current parameter in safety-oriented grounding calculations. It determines the rms equivalent of the asymmetrical current wave for a given fault duration, tf, accounting for the effect of initial dc offset and its attenuation during the fault. enclosure currents: Currents that result from the voltages induced in the metallic enclosure by the current(s) flowing in the enclosed conductor(s). fault current division factor: A factor representing the inverse of a ratio of the symmetrical fault current to that portion of the current that flows between the grounding grid and surrounding earth. NOTE—In reality, the current division factor would change during the fault duration, based on the varying decay rates of the fault contributions and the sequence of interrupting device operations. However, for the purposes of calculating the design value of maximum grid current and symmetrical grid current per definitions of symmetrical 4 grid current and maximum grid current, the ratio is assumed constant during the entire duration of a given fault. gas-insulated substation: A compact, multicomponent assembly, enclosed in a grounded metallic housing in which the primary insulating medium is a gas, and that normally consists of buses, switchgear, and associated equipment (subassemblies). ground: A conducting connection, whether intentional or accidental, by which an electric circuit or equipment is connected to the earth or to some conducting body of relatively large extent that serves in place of the earth. grounded: A system, circuit, or apparatus provided with a ground(s) for the purposes of establishing a ground return circuit and for maintaining its potential at approximately the potential of earth. ground current: A current flowing into or out of the earth or its equivalent serving as a ground. ground electrode: A conductor imbedded in the earth and used for collecting ground current from or dissipating ground current into the earth. ground mat: A solid metallic plate or a system of closely spaced bare conductors that are connected to and often placed in shallow depths above a ground grid or elsewhere at the earth’s surface, in order to obtain an extra protective measure minimizing the danger of the exposure to high step or touch voltages in a critical operating area or places that are frequently used by people. Grounded metal gratings, placed on or above the soil surface, or wire mesh placed directly under the surface material, are common forms of a ground mat. 5 ground potential rise (GPR): The maximum electrical potential that a substation grounding grid may attain relative to a distant grounding point assumed to be at the potential of remote earth. This voltage, GPR, is equal to the maximum grid current times the grid resistance. NOTE—Under normal conditions, the grounded electrical equipment operates at near zero ground potential. That is, the potential of a grounded neutral conductor is nearly identical to the potential of remote earth. During a ground fault the portion of fault current that is conducted by a substation grounding grid into the earth causes the rise of the grid potential with respect to remote earth. ground return circuit: A circuit in which the earth or an equivalent conducting body is utilized to complete the circuit and allow current circulation from or to its current source. ground return circuit: A circuit in which the earth or an equivalent conducting body is utilized to complete the circuit and allow current circulation from or to its current source. grounding grid: A system of horizontal ground electrodes that consists of a number of interconnected, bare conductors buried in the earth, providing a common ground for electrical devices or metallic structures, usually in one specific location. NOTE—Grids buried horizontally near the earth’s surface are also effective in controlling the surface potential gradients. A typical grid usually is supplemented by a number of ground rods and may be further connected to auxiliary ground electrodes to lower its resistance with respect to remote earth. 6 grounding system: Comprises all interconnected grounding facilities in a specific area. maximum grid current: A design value of the maximum grid current. mesh voltage: The maximum touch voltage within a mesh of a ground grid. metal-to-metal touch voltage: The difference in potential between metallic objects or structures within the substation site that may be bridged by direct hand-to-hand or handto-feet contact. NOTE—The metal-to-metal touch voltage between metallic objects or structures bonded to the ground grid is assumed to be negligible in conventional substations. However, the metal-to-metal touch voltage between metallic objects or structures bonded to the ground grid and metallic objects internal to the substation site, such as an isolated fence, but not bonded to the ground grid may be substantial. In the case of a gas-insulated substation (GIS), the metal-to-metal touch voltage between metallic objects or structures bonded to the ground grid may be substantial because of internal faults or induced currents in the enclosures. In a conventional substation, the worst touch voltage is usually found to be the potential difference between a hand and the feet at a point of maximum reach distance. However, in the case of a metal-to-metal contact from hand-to-hand or from hand-to-feet, both situations should be investigated for the possible worst reach conditions. step voltage: The difference in surface potential experienced by a person bridging a distance of 1 m with the feet without contacting any grounded object. subtransient reactance: Reactance of a generator at the initiation of a fault. This reactance is used in calculations of the initial symmetrical fault current. The current 7 continuously decreases, but it is assumed to be steady at this value as a first step, lasting approximately 0.05 s after an applied fault. surface material: A material installed over the soil consisting of, but not limited to, rock or crushed stone, asphalt, or man-made materials. The surfacing material, depending on the resistivity of the material, may significantly impact the body current for touch and step voltages involving the person’s feet. symmetrical grid current: That portion of the symmetrical ground fault current that flows between the grounding grid and surrounding earth. symmetrical ground fault current: The maximum ms value of symmetrical fault current after the instant of a ground fault initiation. As such, it represents the rms value of the symmetrical component in the first half-cycle of a current wave that develops after the instant of fault at time zero. touch voltage: The potential difference between the ground potential rise (GPR) and the surface potential at the point where a person is standing while at the same time having a hand in contact with a grounded structure. X/R ratio: Ratio of the system reactance to resistance. It is indicative of the rate of decay of any dc offset. A large X/R ratio corresponds to a large time constant and a slow rate of decay. 8 Chapter 2 - THEORY AND COMPUTATIONAL PROCEDURES, AND HUMAN FACTOR OF SUBSTATION GROUNDING 2.1 Safety in Grounding Substation grounding system is concern with two main objectives: ο· To lay pathways for the electric currents to disseminate through the earth under normal and fault conditions while maintaining equipment working conditions and the continuity of service. It is called the intentional ground and consists of ground electrodes concealed beneath the earth’s surface. ο· To provide a safe mean for a person on the vicinity of grounded facilities is not exposed to the danger of critical electric shock. This is referred to as accidental ground which is temporary and happens when an individual is exposed to a potential gradient in a grounded area. Because an object is grounded doesn’t necessarily mean that it is safe to touch as stated in the following passage from IEEE standard 80-2000, “A low substation ground resistance is not, in itself, a guarantee of safety. There is no simple relation between the resistance of the ground system as a whole and the maximum shock current to which a person might be exposed. Therefore, a substation of relatively low ground resistance may be dangerous, while another substation with very high resistance may be safe or can be made safe by careful design.” 9 A low substation ground resistance is not, in itself, a guarantee of safety. There is no simple relation between the resistance of the ground system as a whole and the maximum shock current to which a person might be exposed. Therefore, a substation of relatively low ground resistance may be dangerous, while another substation with very high resistance may be safe or can be made safe by careful design. For instance, if a substation is supplied from an overhead line with no shield or neutral wire, a low grid resistance is important. Most or all of the total ground fault current enters the earth causing an often steep rise of the local ground potential as shown in Figure 2.1(a) (IEEE- Standards Board, 2000). If a shield wire, neutral wire, gas-insulated bus, or underground cable feeder, etc., is used, a part of the fault current returns through this metallic path directly to the source. Since this metallic link provides a low impedance parallel path to the return circuit, the rise of local ground potential is ultimately of lesser magnitude as shown in Figure 2.1(b) (IEEE- Standards Board, 2000). In either case, the effect of that portion of fault current that enters the earth within the substation area should be further analyzed. If the geometry, location of ground electrodes, local soil characteristics, and other factors contribute to an excessive potential gradient at the earth’s surface, the grounding system may be inadequate despite its capacity to carry the fault current in magnitudes and durations permitted by protective relays (IEEEStandards Board, 2000). 10 Ie IF IF IF IF + I F = IG I F = IG Rg Ie IG IG IG Ie Rg IG (a) (b) Figure 2.1 Equipotential countours of a typical grounding grid with and without Ground rods 2.2 Conditions of Danger Potential gradients are produced and within around a substation with the flow of current to earth during typical ground fault conditions. A well designed ground system can prevent the maximum potential gradient developed during ground fault conditions to cause considerable harm to a person in the substation area. There are situations cited in the IEEE standard 80-2000 as conditions that lead to accidental electric shock listed below: a) Relatively high fault current to ground in relation to the area of ground system and its resistance to remote earth. b ) Soil resistivity and distribution of ground currents such that high potential gradients may occur at points at the earth’s surface. 11 c) Presence of an individual at such a point, time, and position that the body is bridging two points of high potential difference. d) Absence of sufficient contact resistance or other series resistance to limit current through the body to a safe value under circumstances a) through c). e) Duration of the fault and body contact, and hence, of the flow of current through a human body for a sufficient time to cause harm at the given current intensity. 2.3 Range of Tolerable Current The effect of conduction of electric current on human body parts depends on the duration, magnitude, and frequency of this current. The body resistance considered is usually between two extremities, either from one hand to both feet of from one foot to the other one. The most critical part of the body exposed to electric shock is the heart. Currents of higher magnitudes can cause the heart to stop muscular contraction, a condition called "ventricular fibrillation (EDSA Micro Corporation, 2008). 2.4 Effects of Frequency, Duration, and Magnitude Effects can range from a barely perceptible tingle to severe burns and immediate cardiac arrest. Although it is not known the exact injuries that result from any given amperage, the following Table 2.1(OSHA) demonstrates this general relationship for a 60 cycle, hand-to-foot shock of one second's duration: 12 Current level, Probable Effect on Human Body mA Perception level. Slight tingling sensation in the hands or 1 fingertips. Still dangerous under certain conditions. 1-6 Slight shock felt; not painful but disturbing. Average individual can let go. However, strong involuntary reactions to shocks in this range may lead to injuries. Dalziel’s classic experiment with 28 women and 134 men provides data indicating an average let-go current of 10.5mA for women and 16mA for men, 6mA and 9mA as the respective threshold values. 6 to 16 Painful shock, begin to lose muscular control. Commonly referred to as freezing current or "let go" range [am1]. These effects are not permanent and disappear when the current is interrupted, unless the contraction is very severe and breathing is stopped for minutes rather than seconds. 17 to 99 Extreme pain, respiratory arrest, severe muscular contractions or inhibition of respiration. Individual cannot let go. A person trained in cardiopulmonary resuscitation should administer CPR until the victim can be treated at a medical facility [am1]. Death is possible. 100 to 2000 Ventricular fibrillation (unever, uncoordinated pumping of the heart). Muscular contraction and nerve damage begins to occur. Death is likely. > 2000 Cardiac arrest, internal organ damage, and severe burns. Death is probable Table 2.1Effect of Frequency, Duration and Magnitude 13 2.5 Shock and Current Path Through the Body (Gonen, 2009) In grounding design the main consideration is the threshold value. Below is an equation provided by IEEE Std. 80-2000 to find the nonfibrillating current of magnitude IB at durations ranging from 0.03 to 3.0 seconds is related to the energy absorbed by the ππ΅ = (πΌπ΅ )2 × π‘π body. (2.1) where: IB is the rms magnitude of the current through the body in A tS is the duration of the current exposure in s SB is the empirical constant related to the electric shock energy tolerated by a certain percent of a given population For 99.5% of population, the 60 Hz minimum required body current, IB leading to possible fatality through ventricular fibrillation can be expressed as πΌπ΅ = πΌπ΅ = 0.116 √π‘ π 0.157 √π‘ π π΄ for 50 kg body weight (2.2a) π΄ for 70 kg body weight (2.2b) where ts is in seconds in the range from approximately 8.3 ms to 5 ms. Experiments have shown that the body can tolerate much more current flowing from one leg to the other than it can when current flows from one hand to the legs. Treating the foot as a circular plate electrode gives an approximate resistance of 3πs, where πs is the soil resistivity in β¦/meters. The resistance of the body itself is usually about 23 kβ¦ hand-to-hand or 1.1kβ¦ hand-to-foot. But IEEE Std. 80-2000 recommends the use of 14 1kβ¦ as a reasonable approximation for body resistance. Therefore, the total branch resistance for hand-to-foot currents can be expressed as π πΈ = 1000 + 1.5ππ Ω for touch voltage (2.3a) for step voltage (2.3b) and, for foot-to-foot currents, π πΈ = 1000 + 6ππ Ω If the surface of the soil is covered with a layer of crushed rock or some other highresistivity material, its resistivity should be used in equations 2.2 and 2.3. Thus, for a person with body weight of 50 or 70kg, the maximum allowable or tolerable touch voltages can be expressed as ππ‘ππ’πβ50 = (1000 + 1.5πΆπ β ππ ) 0.116 ππ‘ππ’πβ70 = (1000 + 1.5πΆπ β ππ ) 0.157 √π‘ π π for 50kg body weight (2.4a) and √π‘ π π for 70kg body weight (2.4b) Note that the above equations are applicable only in the event that no protective surface layer is used. Hence for the metal-to-metal touch in V, equation 2.4a and b become ππππ−π‘ππ’πβ50 = 116 √π‘ π π for 50kg body weight (2.4c) π for 70kg body weight (2.4d) and ππππ−π‘ππ’πβ70 = 157 √π‘ π The maximum allowable or tolerable step voltages, for a person with body weight of 50kg or 70kg, are given respectively, as 15 πππ‘ππ50 = (1000 + 6ππ ) 0.116 √π‘ π π for 50kg body weight (2.5a) and πππ‘ππ70 = (1000 + 6ππ ) 0.157 √π‘ π π for 70kg body weight (2.5b) Again, the above equations are applicable only in the event that no protection surface layer is used. For metal-to-metal, use πs = 0. There are more detailed applications described in IEEE Std. 80-2000. Also, it is important to note that in using the above equations, it is assumed that they are applicable to 99.5% of the population but of course there are always exceptions. Also, the touch voltage limit can be expressed as ππ‘ππ’πβ = (π π΅ + π π 2 β πΌπ΅ ) (2.6) where: RB is the resistance of the human body in β¦, Rf is ground resistance of the one foot (with presence of the substation grounding system ignored in β¦, IB is the rms magnitude of the current through the body in A. 16 Ground Type Resistivity, πs Seawater .01 - 1.0 Wet organic soil 10 Moist soil (average earth) 100 Dry soil 1000 Bedrock 104 Pure slate 107 Sandstone 109 Crushed rock 1.5 x 108 Table 2.2 Resistivity of Different Soils (Gonen, 2007) As an example, suppose a human body is part of a 60 Hz electric power circuit for about 0.49s and that the soil type is average earth. Based on the IEEE Std. 80-2000, determine the following (Gonen, 2009): a) Tolerable touch potential, b) Tolerable step potential, c) Tolerable (or limit) touch voltage for metal-to-metal contact if the person is 50kg, d) Tolerable (or limit) touch voltage for metal-to-metal contact if the person is 70kg, Solution: a) Using equation (2.4a), 17 ππ‘ππ’πβ50 = (1000 + 1.5πΆπ β ππ ) 0.116 ππ‘ππ’πβ50 = (1000 + 1.5 × 100) √π‘π 0.116 √π‘π π = 191 π b) Using equation (2.5a), πππ‘ππ50 = (1000 + 6ππ ) 0.116 √π‘π πππ‘ππ50 = (1000 + 6 × 100) π 0.116 √0.49 = 265 π c) Since πs = 0, for 50kg body weight ππππ−π‘ππ’πβ50 = 116 √π‘π π= 116 √0.49 = 165.7 π for 50 kg body weight d) Since πs = 0, ππππ−π‘ππ’πβ70 = 157 √π‘π π= 157 √0.49 = 224.3 πfor 70kg body weight 2.6 Reclosing Reclosure after a ground fault is common in modern operating practice. In such circumstances, a person might be subjected to the first shock without permanent injury. Next, a single instantaneous automatic reclosure could result in a second shock, initiated within less than 0.33 s from the start of the first. It is this second shock, occurring after a relatively short interval of time before the person has recovered, that might cause a serious accident. With manual reclosure, the possibility of exposure to a second shock is reduced because the reclosing time interval may be substantially greater. 18 The cumulative effect of two or more closely spaced shocks has not been thoroughly evaluated, but a reasonable allowance can be made by using the sum of individual shock durations as the time of a single exposure. 2.6.1 Accidental Circuit Equivalents Using the value of tolerable body current established by either Equation 2.5a or Equation 2.5b and the appropriate circuit constants, it is possible to determine the tolerable voltage between any two points of contact. The following notations are used for the accidental circuit equivalent shown in Figure 2.2 (IEEE- Standards Board, 2000): where: IB is the body current (body is part of the accidental circuit) in A, RA is the total effective resistance of the accidental circuit in β¦, VA is the total effective voltage of the accidental circuit (touch or step) in V. 19 Z(system) U If Ig Ib F ` Station Grid Figure 2.2 Exposure to touch voltage Ib is the body current (body is part of the accidental circuit) in A RA is the total effective resistance of the accidental circuit in Ω VA is the total effective voltage of the accidental circuit (touch or step) in V The tolerable body current, IB, defined by Equation 2.5a or Equation 2.5b, is used to define the tolerable total effective voltage of the accidental circuit (touch or step voltage): the tolerable total effective voltage of the accidental circuit is that voltage that will cause the flow of a body current, Ib, equal to the tolerable body current, IB. Figure 2.2 shows the fault current If being discharged to the ground by the grounding system of the substation and a person touching a grounded metallic structure at H. Various impedances in the circuit are shown in Figure 2.3 (IEEE- Standards Board, 2000). Terminal H is a point in the system at the same potential as the grid into which the fault current flows and terminal F is the small area on the surface of the earth that is 20 in contact with the person’s two feet. The current, Ib flows from H through the body of the person to the ground at F. The Thevenin theorem allows us to represent this two terminal (H, F) network of Figure 2.3 bythe circuit shown in Figure 2.4 (IEEEStandards Board, 2000). The Thevenin voltage VTh is the voltage between terminals H and F when the person is not present. The Thevenin impedance ZTh is the impedance of the system as seen from points H and F with voltage sources of the system short circuited. The current Ib through the body of a person coming in contact with H and F is given by πΌπ΅ = ππβ (2.7) ππβ +π π΅ Terminal H Z sys Terminal F Grid Rm Rg Rf /2 True Ground Figure 2.3 Impedance to touch voltage 21 Terminal H VTh ZTh R B = Body Resistance VTh = Touch voltage ZTh = Rf /2 Terminal F Figure 2.4 Touch voltage circuit Figure 2.5 (IEEE- Standards Board, 2000) shows the fault current If being discharged to the ground by the grounding system of the substation. The current, Ib, flows from one foot F1 through the body of the person to the other foot, F2. Terminals F1 and F2 are the areas on the surface of the earth that are in contact with the two feet, respectively. The Thevenin theorem allows us to represent this two-terminal (F1, F2) network in Figure 2.6 (IEEE- Standards Board, 2000). The Thevenin voltage VTh is the voltage between terminals F1 and F2 when the person is not present. The Thevenin impedance ZTh is the impedance of the system as seen from the terminals F1 and F2 with the voltage sources of the system short circuited. The current Ib through the body of a person is given by Equation 2.7. The Thevenin equivalent impedance, ZTh is computable with a number of methods. 22 Z(system) U If Ig Ib F1 F2 ` Station Grid Figure 2.5 Exposure to step voltage Terminal H VTh ZTh R B = Body Resistance Terminal F VTh = Step voltage Figure 2.6 Step voltage circuit In this guide, the following conservative formulas for the Thevenin equivalent impedance are used. For touch voltage accidental circuit 23 π π ππβ = (2.8) 2 And for the step voltage accidental circuit ππβ = 2π π (2.9) where: Rf is the ground resistance of one foot (with presence of the substation grounding system ignored) in β¦, For the purpose of circuit analysis, the human foot is usually represented as a conducting metallic disc and the contact resistance of shoes, socks, etc., is neglected. The ground resistance in ohms of a metallic disc of radius b(m) on the surface of a homogeneous earth of resistivity π (β¦.m) is given by Laurent π π = π 4π (2.10) Traditionally, the metallic disc representing the foot is taken as a circular plate with a radius of 0.08 m. With only slight approximation, equations for ZTh can be obtained in numerical form and expressed in terms of π as follows: For touch voltage accidental circuit ππβ = 1.5π And for step voltage accidental circuit (2.11) 24 ππβ = 6.0π (2.12) Equation 2.11 and Equation 2.12 are conservative in the sense that they underestimate the Thevenin equivalent impedance and, therefore, will result in higher body currents. The permissible total equivalent voltage (i.e., tolerable touch and step voltage), using Equation 2.11 and Equation 2.12, is πΈπ‘ππ’πβ = πΌπΈ (π πΈ + 1.5 β π) (2.13) and πΈπ π‘ππ = πΌπ΅ (π π΅ + 6.0 β π) (2.14) 2.6.2 Typical Shock Situations Figure 2.7 (IEEE- Standards Board, 2000) and Figure 2.8 (IEEE- Standards Board, 2000) show five basic situations involving a person and grounded facilities during a fault. For a foot-to-foot contact, the accidental circuit equivalent is that of Figure 2.5, and its driving voltage U is equal to Es or Vs (step voltage). For the three examples of hand-to-feet contact Figure 2.7 applies, and U is equal to Et or Vt (touch voltage), Em or Vm (mesh voltage), or Etrrd or Vtrrd (transferred voltage), respectively. The accidental circuit involving metal-to-metal contact, either hand-to-hand or hand-tofeet, is shown in Figure 2.9 (IEEE- Standards Board, 2000) where U is equal to the metal-to-metal touch voltage, Emm or Vmm. During a fault, the earth conducts currents that emanate from the grid and other 25 permanent ground electrodes buried below the earth’s surface. The resulting potential gradients have a primary effect on the value of U. In the case of conventional substations, the typical case of metal-to-metal touch voltage occurs when metallic objects or structures within the substation site are not bonded to the ground grid. Objects such as pipes, rails, or fences that are located within or near the substation ground grid area, and not bonded to the ground grid, meet this criteria. Substantial metal-to-metal touch voltages may be present when a person standing on or touching a grounded object or structure comes into contact with a metallic object or structure within the substation site that is not bonded to the ground grid. Calculation of the actual metal-to-metal touch voltage is complex. In practice, hazards resulting from metal-to-metal contact may best be avoided by bonding potential danger points to the substation grid. Typically, the case of transferred voltage occurs when a person standing within the substation area touches a conductor grounded at a remote point, or a person standing at a remote point touches a conductor connected to the substation grounding grid. During fault conditions, the resulting potential to ground may equal or exceed the full GPR of a grounding grid discharging the fault current, rather than the fraction of this total voltage encountered in the ordinary touch contact situations in Figure 2.8. In fact, as discussed in Clause 17, the transferred voltage may exceed the sum of the GPRs of both substations, due to induced volt- ages on communication circuits, static or neutral wires, pipes, etc. It is impractical, and often impossible, to design a ground grid based 26 on the touch voltage caused by the external transferred voltages. Hazards from these external transferred voltages are best avoided by using isolating or neutralizing devices and by treating and clearly labeling these circuits, pipes, etc., as being equivalent to energized lines (Schaerer, 2011). ME UC TO E AG LT VO E AG LT VO E AG LT VO SH H EP ST L TA ME E O- TAG L-T VOL TA ME U C H TO 1 Et METER Emm Em SURFACE POTENTIAL PROFILE Etrrd ≈ GPR Es REMOTE EARTH REMOTE EARTH Figure 2.7 Basic Shock Situations 27 IF C o n d u c tin g p a th b e tw e e n s u b s ta tio n s S u b s ta tio n 2 S u b s ta tio n 1 G P R S T A T IO N 1 E trrd S u rfa c e P o te n tia l P ro file Z e ro P o te n tia l G P R S T A T IO N 2 Figure 2.8 Typical situation of extended transferred potential E to (A 1 – A 2 ) E to (A – B ) A1 A2 A X X X X X X X X X X X X X X X X X X X B X X X X Figure 2.9 Typical metal-to-metal touch situation in GIS 28 2.6.3 Typical shock situations for Gas-Insulated Substations, (GIS) In the grounding analysis of GIS, the touch voltage considerations present several unique problems. Unlike conventional facilities, the GIS equipment features a metal sheath enclosing gas-insulated switchgear and inner high-voltage buses. Each bus is completely contained within its enclosure and the enclosures are grounded. Because a voltage is induced in the outer sheath whenever a current flows in the coaxial busbar, certain parts of the enclosure might be at different potentials with respect to the substation ground. To evaluate the maximum voltage occurring on the bus enclosure during a fault, it is necessary to determine the inductance of the outer sheath to ground, the inductance of the inner conductor, and the mutual inductances for a given phase configuration of individual buses. A person touching the outer sheath of a GIS might be exposed to voltages resulting from two basic fault conditions: a) An internal fault within the gas-insulated bus system, such as a flashover between the bus conductor and the inner wall of the enclosure. b) A fault external to the GIS in which a fault current flows through the GIS bus and induces currents in the enclosures. Because the person may stand on a grounded metal grating and the accidental circuit may involve a hand-to- hand and hand-to-feet current path, the analysis of GIS grounding necessitates consideration of metal-to- metal touch voltage in Figure 2.9. 29 Figure 2.10 Touch voltage limits for metal-to-metal contact and a typical range of enclosure voltages to ground Most GIS manufacturers consider the enclosure properly designed and adequately grounded if the potential difference between individual enclosures, and the potential difference between an enclosure and other grounded structures, does not exceed 65–130 V during a fault. The metal-to-metal touch voltage equations, equation 2.4c and equation 2.4d, reveal that this voltage range corresponds to fault times ranging from 0.8 s to 3.2 s if a 50 kg criterion is used, and ranging from 1.46 s to 5.8 s for the assumption of a 70 kg body. This relationship is, however, better perceived in the graphical form of Figure 2.10 (IEEE- Standards Board, 2000), which also helps to grasp the related problem of sufficient safety margins. The fault conditions and the corresponding circuit equivalents for determining or verifying the critical safety design parameters of GIS grounding is detailed in Clause 30 10. 2.6.4 Effect of Sustained Ground Gurrents After the safe step and touch voltage limits are established, the grounding system, can then be designed based on the available fault current and overall clearing time. The designer should also consider sustained low- level (below setting of protective relays) fault magnitudes that may be above the let-go current threshold. Some sustained faults above the let-go current, but below the fibrillation threshold, may cause asphyxiation from prolonged contraction of the chest muscles. However, it would not be practical to design against lesser shocks that are painful, but cause no permanent injury. 31 Chapter 3 – SUBSTATION GROUNDING DESIGN PARAMETERS 3.1 Introduction This section details the principal design considerations of substation grounding system, and the special considerations for the gas insulated substation or GIS. The process of conductors and connectors’ selection, the soil characteristics, structure, and model selection are described. And to end the chapter, the ground resistance is evaluated with the steps to determine the maximum grid current is explained. 3.2 Design Considerations The basic function of a grounding system is to limit the effect of ground potential gradients to such voltage and current levels that will not endanger the safety of personnel and equipment under normal and fault conditions while maintaining service continuity (Phan, 1990), (Thomas & Pham, 1999). As indicated in section 9.2 of the IEEE standard 80-2000, the prevailing concept that represents the practice of most utilities both in the United States and in other countries in grounding system design rely on the system of ground electrodes in the form of a grid of horizontally buried conductors, supplemented by a number of vertical ground rods connected to the grid. 3.2.1 Importance and Benefit of the Ground Grid There are benefits in using combined vertical rods and horizontal conductors system in substation grounding system which makes a safe substation for people and the 32 equipment. A single electrode is by itself inadequate in providing a safe grounding system, but when several electrodes are connected to each other and to all equipment neutrals, frames, and structures that are to be grounded, the result is grid arrangement of ground electrodes. This network alone may represent an excellent grounding system, if the connecting links happen to be buried in a soil having good conductivity. Ground rods are very handy in cases where the magnitude of the current dissipated into the earth is high since it is seldom impossible to install a grid with resistance so low as to assure that the rise of a ground potential will not generate surface gradients unsafe for human contact. This hazard can only be locally eliminated by control of the potentials through the entire area. Sufficiently long ground rods will stabilize the performance of horizontal grid conductors which are most effective in reducing the danger of high step and touch voltages on the earth’s surface, provided that the grid is installed in a shallow depth [usually 0.3-0.5 m below grade (IEEE- Standards Board, 2000). This is very significant for many installations since freezing or drying of upper soil layers could vary the soil resistivity with seasons, but the resistivity of lower soil layers remains nearly stable. For some gas insulated substations (GIS) and space-limited installations where two-layer or multilayer soil is encountered, rods penetrating the lower resistivity soil are far more effective in dissipating fault currents. The verticals rods will considerably moderate the steep increase of the surface gradient near the peripheral meshes if they are installed primarily along the grid perimeter in high-to-low or uniform soil. 33 3.2.2 Conceptual Analysis It is important to note before diving into the design the aspect of the substation grounding that most grounding systems utilize two groups of ground electrodes. One specially designed for grounding purposes which include grounding grids, counterpoise conductors, ground rods and ground wells. And the secondary called auxiliary ground electrodes are underground metal structures installed for purposes other than grounding. The main starting point of a grid system design starts with the site visit to inspect the substation layout plan showing all the major equipment and structures. This help to establish the basic ideas and concepts of the design. In the IEEE standard 80-2000, the following points are sited to serve as guidelines for starting a typical grounding grid design: a) The perimeter of the area as much as practical should be surrounded by a continuous conductor loop. The conductors within the loop should be laid in parallel lines along the structures or rows of equipment to provide for short ground connections. b) Copper 4/0 bare conductors buried 0.3-0.5 m below grade, spaced 3-7 m apart in a grid pattern may be included for a typical grid system design. Ground rods should be installed at major equipment and in multilayer or high resistivity soils; it be might be useful to use longer rods or rods installed at additional junction points. 34 c) The grid system should be extended over the entire substation switchyard and beyond the fence line is possible. And the ratio of the sides of the grid meshes usually is from 1:1 to 1:3 unless a precise analysis warrants more extreme values. 3.2.3 Non Ideal Design Situations Special solutions are needed for some areas where the soil resistivity is rather high or the substation space is at a premium in which cases it may not be possible to achieve low impedance grounding system by spreading the grid electrodes over a large area. Some of these situations may be encountered in many GIS installations and industrial substations which occupy only a fraction of the land area used for conventional equipment making the control of the surface gradients difficult. To overcome these constrains, the following remedies are given in the IEEE standard 80-2000: a) connection(s) of remote ground grid(s) and adjacent grounding facilities system utilizing separate installations in buildings, underground vaults, etc. A careful consideration should be given to the use of remote ground electrodes of transferred potentials, surge arrester locations and other critical points. b) Use of deep-driven ground rods and drilled ground wells. c) The soil should be treated with various additives in conjunction with ground rods and interconnected conductors. 35 d) Wire mats should be used in combination with surface material to equalize the gradient field near the surface. e) Connection of static wires and neutrals to the ground should be used if feasible to lower the overall resistance of a ground system. Frequently with careful evaluation metallic objects are used on the site that qualify for and can serve as auxiliary ground electrodes, or as ground ties to other systems. f) A satellite grid may be used nearby if feasible with the deposit of low resistivity material of sufficient volume. This satellite grid, when sufficiently connected to the main grid, will lower the overall resistance. Thus, the ground potential rise of the grounding grid. 3.2.4 Grid’s Connections The connectors between the following materials should be made of conductors of adequate ampacity and mechanical strength: all ground electrodes, all above-ground conductive metal parts that might accidentally become energized such as gas-insulated switchgear, all fault current sources and where appropriate, machine neutrals and power circuits. Metal parts that have become energized should be bonded together with conductive metal parts that might be at a different potential. All accessible ground leads should be inspected periodically, soldered connections should be avoided because of the possibility of failure under high fault currents, and also paint films that might otherwise introduce a highly resistive connection should be removed. Suitable joint compound should be applied or other 36 effective means. Equal division of currents should not be assumed between multiple ground leads at cross-connections or similar junction points. Facilities that supply or carry a high current should be connected to the grid with more than one ground leads run in opposite directions to eliminate common mode failure. 3.3 Gas Insulated Substation Feature The same low-impedance grounding and magnitude of ground fault current required for conventional substations are required for gas insulated-substations. But GIS installation occupies 10-25% less land area than required for conventional equipment which makes it difficult to obtain adequate grounding solely by conventional methods. Thus, particular attention should be given to the bonding of the metallic enclosures of the GIS assembly to ensure induced currents of significant magnitude are confined to specific paths. The following transients may have to be considered in in some cases in the overall grounding design of gas insulated-substations because of their compact nature and short distances: electrical breakdown in the insulating gas either across the contacts of switching device during operation or in a fault that generates very high frequency transients that can couple onto the grounding system. These transients may cause high magnitude, short duration ground rise and are also the source of electromagnetic interference or EMI. 37 3.3.1 Gas Installed-Substation Enclosures The bus enclosure impedance which governs the circulation of induced currents determines its shielding effectiveness. The magnitude and direction of the enclosure current is influenced by the size of the enclosure and the phase spacing between the buses, as well as by the method of interconnecting the enclosures since each phase has its own enclosure. There are two types of enclosures continuous and non-continuous which is not currently used by the industry. The continuous-type enclosures provide a return path to induced currents to ensure effective external shielding of the field internal to the enclosure, but under asymmetrical faults, the DC component causes an external voltage drop due to enclosure resistance. The best solution to minimize hazardous touch and step voltages within the GIS area is through frequent bonding and grounding of GIS enclosures. The use of conductive platforms (ground mats) that are connected to GIS structures and ground are additional measures to minimize hazardous touch and step voltages within the GIS area. 3.3.2 Special Aspects of GIS Grounding Most of the times there have to be collaboration between the gas installed substation manufacturer and user since the manufacturer defines what constitutes the main ground bus of the GIS and specifies what is required of the user for connecting the GIS assembly to the substation ground. If the main ground bus consists of system of interconnections between the GIS components and structures, and no separate bus bar is 38 furnished, ample documentation is necessary to assure that none of the proposed connections from the main ground bus to the grounding grid will not interfere with the required enclosure current path or any other operational feature of the GIS design. Information on the sources of fault current and the expected magnitudes and durations is provided by the user who should assist the GIS manufacturer in reviewing all proposed grounding provisions to assure proper interfacing with existing structures. Special attention should be paid to those portions of the GIS grounding system that include discontinuities, or where the design requires an abrupt change in the pattern of ground electrodes the earth path of ground currents is strongly affected by the relative position of conductive objects in the ground. To prevent circulating currents in the circuit breaker and transformer tank steel, special care is needed in the proximity of discontinuities in enclosure grounding paths at the transformer connections to GIS and at the interface points to conventional switchgear. Excessive currents should be prevented from being induced into adjacent frames, structures, or reinforcing steel, and prevent the establishment of current loops via other substation equipment, such as transformers or separate switchgear. 3.3.3 Touch Voltage in Gas Insulated Substation Gas insulated substation user have to establish that the entire installation is safe since the GIS manufacturer generally designs the equipment to meet the constructions standard established by the user. In the design of the GIS, the circulating currents generated in the enclosures during a fault should also be taken into account, where these 39 currents will circulate, and to what degree both the user and the manufacturer prefer these currents to circulate. This is against the general wisdom that a large ground connection equals a good grounding practice. In the continuous enclosure design, the enclosure currents include some structural members of the GIS frame and the enclosures themselves. Hence because of the size of some of the structures that are comparable to that of the grounding straps that connect the GIS assembly to a ground grid, the following questions need to be asked as stated in section 10.8 of the IEEE standard 80-2000 a) If the currents divide and flow via all available metallic paths, what ratio is to be expected between the currents circulating within the GIS assembly and those circulating via a ground connection? b) How much current circulating via a ground connection loop is too much? c) Should the GIS be designed to be safe if no circulating current would circulate via ground connection? d) And finally, how much ground is needed for the best balance between operational and safety related requirements? To this day, there no one answer that fit all, some manufacturers prefer to supply a special ground bus as part of the GIS package with indicated ground connections points; while others let the user complete the grounding. The fault current of concern range from hundreds to thousands of amperes, the goal is to limit the body current to some value in a milliampere range. It should be 40 assumed that the existing full potential difference prior to a contact would not change while forcing the current through an alternate path including the human body. Then the case of a person touching the GIS sheath metal can be reduced to the problem of finding the voltage drop between two points of contact along one or between two enclosures and a common ground. Only a minor modification of the application criterion of equations 2.5a and 2.5b is required in order to take into account the maximum inductive voltage drop occurring within the GIS assembly for the hand-to-feet contact made by a person standing a nonmetallic surface. The touch voltage criterion for GIS is: 2 √πΈπ‘2 + πΈπ‘π πππ₯ < πΈπ‘ππ’πβ (3.1) πΈπ‘ is the maximum touch voltage, as determined for the point underneath a person’s feet ′ πΈπ‘π πππ₯ is the (predominantly inductive) maximum value of metal-to-metal voltage difference on and between GIS enclosures, or between these enclosures and the supporting structures, including any horizontal or vertical members for which the GIS assembly is designed. In reality as shown in Figure 3.1, a multiplicity of return paths and considerable cross-coupling occurs which makes it sometimes difficult the calculation of longitudinally induced currents and for some remote external faults outright unpractical (IEEE- Standards Board, 2000). 41 C A B I1 R (A) INTERNAL FAULT (B) CLOSE EXTERNAL FAULT (C) REMOTE EXTERNAL FAULT Figure 3.1 Typical faults in GIS 3.4 Conductors and Connectors The materials conductors and connectors are made of and their selection is of great importance in substation grounding. Conductors and connectors have to be strong enough to withstand maximum allowable temperature limit and mechanical forces caused by the electromagnetic forces of the maximum fault current regardless of the fault duration or the adverse temperature. They must be corrosion resistant and have good current carrying capacity. And they should have an excellent electrical conductivity so they will not contribute substantially to local voltage differences. 42 3.4.1 Conductors A common material used in substation grounding is copper. Copper conductors have very good electrical conductivity and the advantage of being resistant to most underground corrosion because they are cathodic with respect to most other metals that are likely to be buried in the vicinity (IEEE- Standards Board, 2000). Where theft is a problem, copper-clad steel is used most the time for underground rods and occasionally for grounding grids. The use of copper and to a lesser degree copper-clad steel with adequate size assures that the integrity of the underground network will be maintained for years provided the soil conditions are not corrosive. Aluminum is used less often for ground grids because aluminum may corrode in certain soils. A corroded aluminum material is nonconductive for all practical grounding purposes. Also, it may be a problem under certain conditions the gradual corrosion caused by alternating currents. Hence, caution and care should be applied in using aluminum in substation grounding. However unlike steel or other materials, aluminum is anodic to many metals and would sacrifice itself to protect other materials against corrosion in the presence of an electrolyte. Thus, high purity electric conductor grades are recommended instead of alloys if aluminum is used. The use of steel materials for ground grid and rods requires attention be paid to the corrosion factor. In a typical steel grounding systems, the combination of cathodic protection and the use of galvanized or corrosion resistant steel are applied. 43 There other considerations cited on pages 40 – 41 of IEEE standard 80-2000 details. 3.4.2 The Sizing Factors of Conductors 3.4.2.1 Symmetrical Currents Symmetrical current here means there is no dc offset in the fault current. From equations 3.2 through 3.4, it can be obtained the required conductor size as function of conductor current, or the short time temperature rise in a ground conductor. The ampacity of any conductor for which the material constants are known, or can be deduced by calculation is evaluated by these equations. Material constants of the most commonly used materials are listed in Table 3.1(IEEE- Standards Board, 2000). ππΆπ΄π.10−4 πΌ = π΄ππ2 √( π‘π πΌπ ππ πΎ +π ) ππ ( πΎπ +ππ ) π (3.2) π Please go the variables section for the definition of the above variables. For conductors whose size are given in kcmils (mm2 x 1.974 = kcmils), equation (m2) becomes. ππΆπ΄π πΌ = 5.07. π΄πππππ √(π‘ π πΌπ ππ πΎ +π ) ππ ( πΎπ +ππ) π π (3.3) A more simplified version of the conductor size as a function of the conductor current is given below. π΄πππππ = πΌ. πΎπ √π‘π (3.4) 44 Tma(ο°C) Material Conductivity (%) Kf Copper, annealed soft-drawn 100.0 1083 7.00 Copper, commercial hard-drawn 97.0 1084 7.06 Copper, commercial hard-drawn 97.0 250 11.78 Copper-clad steel wire 40.0 1084 10.45 Copper-clad steel wire 30.0 1084 12.06 Copper-clad steel rod 20.0 1084 14.64 Aluminum EC Grade 61.0 657 12.12 Aluminum 5005 Alloy 53.5 652 12.41 Aluminum 6201 Alloy 52.5 654 12.47 Aluminum-clad steel wire 20.3 657 17.20 Steel 1020 10.8 1510 15.95 Stainless clad steel rod 9.8 1400 14.92 Zinc-coated steel rod 8.6 419 28.96 Stainless steel 304 2.4 1400 30.05 Table 3.1 Material Constants It important note that the actual conductor size is usually larger than the base fusing, so the conductor has enough strength to withstand any expected mechanical and corrosive abuse in the design life span of the install grounding. The design engineer should give the conductor a high conductance enough to prevent any possible dangerous voltage drop during a fault, and safety should be applied to the grounding system. 45 3.4.2.2 Asymmetrical Currents Asymmetry current contrary to the symmetry current, the dc offset is accounted for in the calculations of the fault current. The effect of the dc offsets can be neglected if the duration of the current is greater than or equal to 1 s or X/R ratio at the fault location is less than 5. The equivalent value of the symmetrical current IF, representing the effective value of an asymmetrical current integrated over the fault duration tc, can be found as a function of X/R by using the decrement factor Df, which should be applied before equations 3.2 through 3.4. πΌπΉ = πΌπ × π·π (3.5) Assuming that the ac component does not decay with time and stays constant at it initial subtransient value, the resulting value of IF is always larger than If because of the decrement factor which values are given in Table 3.2 (IEEE- Standards Board, 2000). ππ π·π = √1 + π (1 − π π −2π‘π ππ ) (3.6) 46 Fault duration, tf Decrement factor, Df Cycles 60 Seconds X/R = Hz X/R = 10 X/R = 20 X/R = 30 40 0.5 1.576 1.648 1.675 1.688 3 1.232 1.378 1.462 1.515 6 1.125 1.232 1.316 1.378 0.20 12 1.064 1.125 1.181 1.232 0.30 18 1.043 1.085 1.125 1.163 0.40 24 1.033 1.064 1.095 1.125 0.50 30 1.026 1.052 1.077 1.101 45 1.018 1.035 1.052 1.068 60 1.013 1.026 1.039 1.052 0.00833 0.05 0.10 0.75 1.00 Table 3.2 Typical Values of Df 3.4.2.3 Additional Factors in Conductor Sizing: Precaution should be taken to ensure that the temperature of any conductor and connection in the grounding installation does not pose a danger to the substation. The environment should be examined for possible corrosion exposure. The practical 47 requirements on mechanical reliability will set the minimum conductor size, but even though this might be correct in light of local conditions, the need for conservatism deserves consideration. 3.4.2.4 Connectors Selection As stated in section 11.4 of IEEE std 80-2000, all connections made in a grounding network above and below the ground should be evaluated to meet the same general requirements of the conductor used, i.e. electrical conductivity, corrosion resistance, current carrying capacity, and mechanical strength. The connectors should be massive enough to ride through a temperature rise below that of the conductor and to withstand the effect of heating. 3.5 Soil in Substation Grounding Soils behave most of the time both as conductor of resistance, r, and as a dielectric. The charging current is negligible in comparison to the leakage current except for high- frequency and steep-front waves penetrating a very resistive soil material, and the earth can be represented by a pure resistance. Figure 3.2 is a circuit that represents the behavior of a ground electrode buried in soil and can be used to evaluate it (IEEE- Standards Board, 2000). An investigation in the soil has to be conducted at the substation site to determine the soil composition and degree of homogeneity, and the information on the presence of various layers and the nature of soil material, helping to figure out the range of the site resistivity. 48 C r1 C r2 C r3 C r4 Figure 3.2 Soil model 3.5.1 Outside Effect on Soil Characteristics When the voltage gradient exceeds certain critical value, the soil resistivity is affected. This value is the range of several kilovolts per centimeter and varies with the soil material, but once exceeded, arcs would develop at the electrode surface and progress into the earth until when the gradients are reduced to values that the soil material can withstand. The gradient should always be assumed to be below the critical range since substation grounding system is normally designed to comply with far more stringent criteria of step and touch voltage limits. Current flowing from electrodes into the surrounding soil effects on soil resistivity depends on its magnitude and duration. But the thermal characteristics and the moisture content of the soil will determine if the current will cause significant drying and thus increase the effective soil resistivity. Thus, it is stated in IEEE standard 80-2000 that the current density is to be kept below 200 A/m2 for 1 s. The resistivity of most soils rises inversely with its moisture content of because electrical conduction in soils is electrolytic. There is sharp increase in the soil resistivity whenever its moisture content fall below 15% of the soil weight as illustrated by Table 49 3.2, but as can be seeing by the Figure 3.3 curve 2 the moisture has little effect on the soil resistivity after it exceeds 22% of the soil content (Gonen, 2007), (IEEE- Standards Board, 2000). It should also be noted that the soil moisture content depends on the grain size, compactness, and variability of the grain sizes (IEEE- Standards Board, 2000). Effect of Moisture content on Soil Resistivity Resistivity (Ω − π) Moisture Content (wt %) Top Soil Sandy Loam 0 >109 >109 2.5 250,000 15,000 5 165,000 43,000 10 53,000 18,500 15 19,000 10,500 20 12,000 6300 30 6400 4200 Table 3.3 Effect of Moisture Content on Soil Resistivity 50 Figure 3.3 Effects of moisture, temperature, and salt upon soil resistivity Temperature has a little effect on soil resistivity if it is above 0 oC, but it effect increase significantly once it falls below the freezing 0 oC refer to Figure 3.3 curve 3. The soil resistance may considerably be affected by the composition and the amount of soluble salts, acids, or alkali present in it. Please see Figure 3.2 curve 1. 3.5.2 Surface Layer Material Surfaces are very useful in protecting the moisture content in the soil during long dry season, thus keeping the soil resistance in check. Gravel is the most surface material used and it is usually about 3 – 6 inches depth. Surface materials are very 51 instrumental in reducing shock currents, and the range of resistivity values for the surface material layer depends on many factors such as the kinds of stone, size, condition of stone, amount and type of moisture content, atmospheric contamination, etc. From the Table 3.3, surface material subjected to sea spray may have substantially lower resistivity than surface material utilized in arid environments. 3.5.3 Soil Resistivity Measurement and its Interpretation Soil resistivity test should be conducted on multiple locations at the substation site since estimates based on soil classification yield only a rough approximation. It is very seldom to find a substation site with uniform soil resistivity over the entire area, and to a considerable depth. There are several layers in a typical soil, and each layer has different resistivity. The resistivity test should be made to determine if there are significant variations in soil resistivity with depth, and more test should done where the variations are large. Table 3.4 gives typical values for various ground types (Gonen, 2009), (Gonen, 2007). 52 Resistivity of Different Soils Ground Type Resistivity, ππ Seawater 0.01-1.0 Wet organic soil 10 Moist soil (average earth) 100 Dry soil 1000 Bedrock 104 Pure slate 107 Sandstone 109 Crushed rock 1.5x108 Table 3.4 Resistivity of Different Soils An increased range of probe spacing should be used in places where the resistivity varies appreciably in order to obtain an estimate of the resistivity of deeper layers. Please see IEEE standard 81-1983 for measurement technique. Figure 3.4 shows the Wenner four-pin method which is the most commonly technique used. To some it, four probes are driven into the earth along a straight line, at equal distance a to a depth b. the voltage between the two inner (potential) electrodes is then measured and divided by the current between the two outer (current) electrodes to give a value of resistance R (Gonen, 2007), (Gonen, 2009). 53 I V b a a a Figure 3.4 Wenner four-pin method Then, ππ = 4πππ (3.7) 2π π 1+ − 2 2 2 √π +4π √π +π2 Ifb is small compared to a, as is the case of probes penetrating the ground only a short distance, equation 3.7 can be reduced to 3.8f ππ = 4πππ (3.8) Most of the current penetrates deeper soils for large spacing, but the current tends to flow near the surface for the small probe spacing. Thus, it is acceptable to assume that the resistivity measured for a given probe spacing a represents the apparent resistivity of the soil to a depth of a when soil layer resistivity contrasts are not excessive. 54 The driven-rod method is another method of measuring soil resistivity as seen in Figure 3.5 below described in IEEE standard 81-1983 (Gonen, 2007), (Gonen, 2009). Lr of the driven-rod located in the soil to be tested is varied in this method, and the other two rods, known as reference rods are driven to a shallow depth in a straight line. The location of the voltage rod is varied between the test rod and the current rod. Alternately, the voltage rod may be placed on the side opposite the current rod. The apparent resistivity is given by ππ = 2ππΏπ π (3.9) 8πΏ ln( ππ )−1 Wenner four-pin or the driven-rod three-pin methods provide information needed to develop a soil model. Wenner four-pin method is the commonly used because the soil resistivity data for deeper layers is obtained without driving the test pins to those layers; no heavy equipment is needed to perform the test with four-pin and the results are not affected by the means used to get the data. In the contrary, the driven-rod three-pin method has an advantage of determining to what depth the ground rods can be driven into the soil. The downside of the driven-rod method is that most of the time, it loses contact with the soil due to the vibration and the large diameter couplers resulting in higher measured resistivity when testing. Thus, a ground grid designed with these high resistance values would be too conservative. The information on the moisture content of the soil at the time of measurement and the temperature data should be included in the resistivity measurement records. 55 Should also be recorded all data available on known buried conductive objects in the area studied. Reading made by the methods described can be invalidated if the buried conductive objects in contact with the soil are close enough to alter the test current flow pattern. The remedy in such case is to take readings in a short distance outside the grid, with the probes so placed as to minimize the effect of the grid on the current flow pattern. I V E P C Ground Level Lr D Figure 3.5 Circuit diagram for three-pin or driven-ground rod method The most difficult part of the measurement program is the interpretation of apparent resistivity obtained in the field since the main objective is to develop a soil model that is a good approximation of the actual soil. It is worth noting that soil resistivity varies laterally and with respect to depth depending on the soil stratification. Due to varying weather conditions, seasonal variations may occur in soil resistivity. The perfect match of the actual soil is unlikely but an approximation of the soil conditions if feasible. 56 The two most commonly used soil resistivity models are the uniform and twolayer. Most soil structures can be approximated by the two-layer soil model while complex soil conditions should be approximated by multilayer soil models. Uniform soil model should be used only in instances where there is trivial variation in apparent resistivity (homogeneous soil conditions) which is very rare. 3.5.3.1 Uniform Soil Model When there are slight variations in the measurement of apparent resistivity of different soils layers, uniform soil model can be used. Uniform soil model can also be used whenever there is no access to two-layer or multilayer measurement tools even though some inaccuracies have to be assumed in that case. The uniform soil resistivity may be obtained after all the measurements have been taken by taking an arithmetic average of the measured apparent resistivity data as in equation (3.10) ππ(ππ£1) = ππ(1) +ππ(2) +ππ(3) +β―+ππ(π) π (3.10) As noted before, most soils structures are two-layer or multi-layer, thus will not meet the criteria of equation 3.10. But because the step and touch voltage equations formulated with the uniform soil models, the authors of the IEEE standard 80-2000 made the attempt to develop an equation for the apparent resistivity for the uniform soil models. Equation 3.11 is another method to calculate the soil apparent resistivity, but should be used with caution since many assumptions were made in deriving it. ππ(ππ£2) = ππ(πππ₯) +ππ(πππ) 2 (3.11) 57 3.5.3.2 Two-Layer Soil Model An upper layer soil of a finite depth above a lower layer of infinite depth can represent the two-layer soil model, and the change in resistivity at the boundaries of soil layer can be represented by a reflection factor K and is defined by equation 3.12 πΎ= π2 −π1 π1 +π2 (3.12) Since the accurate representation of a grounding system is neither technically not feasible nor economically justifiable, the representation of a ground electrode based on an equivalent two-layer earth model is sufficient enough for designing a safe grounding system. 3.5.3.3 Multi-Layer Soil Model Multi-layer soil model is used in highly non-uniform soil conditions and in cases where the two-layer soil model is not feasible. Computer programs and graphical methods are required to technically interpret highly non-uniform soil resistivity. 3.6 Ground Resistance and Maximum Grid Current 3.6.1 Simplified Calculation of Ground Resistance Providing low resistance to remote earth is the quality of excellent grounding system to minimize the ground potential rise. The resistance is about 1Ω or less for large substations and most transmission, and 1Ω to 5Ω for small distribution substations depending on the local conditions. 58 The first steps in determining the size and basic layout of a grounding system are the estimation of the total resistance to remote earth. The area to be occupied by the grounding system, which is usually known in the early design stage, is the primary backbone of the resistance. A minimum of the substation grounding system resistance in uniform soil can be estimated by means of the formula of circular metal plate at zero depth is the first approximation. π π π π = √ 4 π΄ (3.13) By adding a second term to equation 3.13, an upper limit of the substation ground resistance can be obtained. π π π π π = √ + 4 π΄ πΏ (3.14) π For grid rod combination in uniform soil, a combined length of horizontal conductors and ground rods will yield a slightly conservative estimate of LT, because ground rods usually are more effective on a per unit length basis as stated in section 14.2 of IEEE standard 80-2000. The fact that the resistance of any actual grounding system that consists of a number of conductors is higher than that of a solid metallic plate is recognized by the second term. When the condition of a solid plate is reached, the difference will decrease with the increasing length of buried conductors and will approach 0 for infinite LT. Equation 3.14 has been expanded by Sverak to take into account the effect of grid depth 59 π π = π [ 1 πΏπ + 1 √ (1 + 20π΄ 1 1+β√20⁄π΄ )] (3.15) Table 3.5 below contains the comparison of the calculated and actual measured resistance for five different substations using equation 3.14 (IEEE- Standards Board, 2000). Parameter Sub1 Sub2 Sub3 Sub4 Sub5 texture Sand and Sandy Sand and Sand and Soil and gravel loam clay gravel clay Resistivity(Ω. π) 2000 800 200 1300 28.0 Grid area(ππ‘ 2 ) 15159 60939 18849 15759 61479 Buried length(ft) 3120 9500 1775 3820 3000 Rg (calculated Ω) 25.7 4.97 2.55 16.15 0.19 Rg (measured Ω) 39.0 4.10 3.65 18.20 0.21 Table 3.5 Typical Grid Resistances 3.6.2 Schwarz’s Equations The equations to determine the total resistance of a grounding system in a homogeneous soil consisting of horizontal (grid) and vertical (rods) electrodes is developed by Schwarz. Schwarz introduced an equation for the mutual ground resistance Rm between 60 the grid and rod bed, and his equations extended accepted equations for a straight horizontal wire to represent the ground resistance, R1, of a grid consisting of crisscrossing conductors, and a sphere embedded in the earth to represent ground rods, R2. π π = 2 π 1 π 2 −π π π 1 +π 2 −2π π (3.16) Equation 3.16, which is the combine resistance of the grid, rods, and mutual ground resistance, represents the total system resistance, Rg, developed by Schwarz from the equation introduced by Sunde and Rπ’Μ denberg. Ground Resistance of the grid π 1 = π ππΏπ [ln 2πΏπ π′ + π1 .πΏπ √π΄ − π2 ] (3.17) Ground Resistance of the rod bed π 2 = π 2πππ πΏπ [ln 4πΏπ π −1+ 2π1 .πΏπ √π΄ (√ππ − 1)2 ] And for the mutual ground resistance between the and the rod bed π π = π ππΏπ [ln 2πΏπ πΏπ + π1 .πΏπ √π΄ − π2 + 1] (3.19) (3.18) 61 The combined ground resistance of the grid and the rod bed will be lower than the resistance of either component alone, but still higher than that of a parallel combination. The constants k1 and k2 were added to Schwarz’s equations since the first publication in 1954 to account for the equations in two-layer soil (IEEE- Standards Board, 2000). 3.6.3 Ways to Lower Soil Resistivity 3.6.3.1 Soil Treatment Adding more grid conductors or ground rods doesn’t often lead to desired reduction in ground resistance. To achieve further reduction in ground resistance, the diameter of the electrode is increased by modifying the soil surrounding the electrode. Advantage is taken to the fact that the inner shell of soil closest to the electrode normally comprises the bulk of ground resistance to remote earth. As stated in IEEE standard 80-2000, the following chemicals are used to treat the soil around the electrodes. Sodium chloride, magnesium, and copper sulfates, or calcium chloride can be used to increase the conductivity of the soil immediately surrounding an electrode. Bentonite, a natural clay containing the mineral montmorillionite, is noncorrosive, stable, and has a resistivity of 2.5 Ω.m at 300% moisture. Bentonite uses water to obtain and maintain its characteristic, thus it not advised to use bentonite in very dry environment because it may shrink away from the electrode, producing the adverse result of reducing the resistivity. Chemical-type electrodes consist of copper tube filled 62 with a salt, and ground enhancement materials, some with a resistivity of less than 0.12 Ω. m are some of the means used to treat the soil around the electrode. The use of some of the chemicals sited above might not be permitted by federal, state, or local authorities because of possible leaching to surrounding areas. 3.6.3.2 Concrete-Encased Electrodes Concrete, being hygroscopic, attracts moisture, and a block of concrete buried in soil behaves as a semiconducting medium with a resistivity of 30-90Ω. m. A wire or metallic rod encased in concrete has lower resistance than a similar electrode buried directly in the earth, which make it of particular interest in medium and highly resistive soils. The concrete encasement reduces the resistivity of the immediate surroundings of the metal element in much the same way as a chemical treatment of soils. It is worth noting that the use of concrete is both a blessing and a curse as can be seeing by the reasons cited below from IEEE standard 80-2000. a) On the one hand, it is impractical to build foundations for structures where the inner steel is not electrically connected to the metal of the structure. With the semiconductive nature of concrete, it is almost impossible to prevent the any direct metal-to-metal contact even if care were taken with the anchor bolt placement. b) On the other hand, a small presence of dc current can cause corrosion of the rebar material. Even though ac current does not produce corrosion, 63 approximately 0.01% of the ac current becomes rectified at the interface of the steel bar and concrete. c) Splitting of concrete may occur either due to the above phenomenon because corroded steel occupies approximately 2.2 times its original volume, producing pressures approaching 35 Mpa or the passage of a very high current, which would vaporize the moisture in the concrete. Fortunately, 60 V dc is the threshold potential for corrosion below which no corrosion will occur. The short time current loading capacity, ICE, of concrete-encased electrodes can be estimated by means of Ollendorff’s formula for an indefinitely sustainable current πΌ∞ , adjusted by a 1.4 multiplying factor, or directly from Figure 3.6 (IEEE- Standards Board, 2000). πΌπΆπΈ = 1.4(πΌ∞ ) = 1.4 π π§ √2ππ π(ππ£ − ππ ) (3.20) In practice to prevent damage, the actual current should be less than the value of ICE determined by the above equation with a reasonable safety margin of 20-25%. Thus, with proper precautions, the concrete-encased electrodes may be used as auxiliary ground electrodes. 64 Figure 3.6 Short-time current loading capacity of concrete-encased ground electrodes Equation for obtaining the ground resistance, RCE-rod, of a vertical rod encased in concrete used by Fagan and Lee is presented below. 1 π πΆπΈ−πππ = 2ππΏ (ππ [ππ(π·πΆ ⁄π )] + π[ππ(8πΏπ ⁄π·πΆ ) − 1]) π (3.21) Equation 3.21 is related to the commonly used ground rod of length Lr and diameter d, as follows: π π πππ = 2ππΏ [ππ(8πΏπ /π) − 1] π Then (3.21) can be resolved into: (3.22) 65 1 π πΆπΈ−πππ = 2ππΏ (π[ππ(8πΏπ ⁄π·πΆ ) − 1] + ππ [ππ(8πΏπ ⁄π ) − 1] − ππ [ln(8πΏπ /π·πΆ ) − 1]) π (3.23) This equation represents a combination of two resistances in series. The latter term is obtained as a difference of the hypothetical resistance values for a rod in concrete, if d DC are entered into the single-medium formula equation 3.22, and π is replaced by ππ . Such an approach is generally valid for any other electrode having a different shape. For convenience π ππ = πΉ(π, π0 , πΊ) (3.24) π π·π = πΉ(π, π0 , πΊ) + πΉ(π, ππ , πΊ) − πΉ(ππ , ππ , πΊ) (3.25) This form is adaptable to a variety of electrodes, and one possible model of this type, for which Schwarz’s formula for a rod bed can easily be modified as shown in Figure 3.7 (IEEE- Standards Board, 2000). Figure 3.7 Grid with encased vertical electrodes 66 When using concrete-encased electrodes, the following recommendations should be considered: a) For a reliable metal-to-metal contact, the anchor bolt and angle stubs should be connected to the reinforcing steel. b) Make sure that enough primary ground electrodes will conduct most of the fault current to reduce the current duty and dc leakage to allowable levels. c) To reduce the resistance of primary grounding, ground enhancement material may be used in the areas of high soil resistivity. Augering a 100-250 mm hole and backfilling it with a soil enhancement material around a ground rod is useful method to prevent the predominance of auxiliary electrodes in dissipating the fault current. 3.6.4 Maximum Grid Current 3.6.4.1 Steps to Determine the Largest Fault Current The largest value of fault current will result in the most hazardous conditions. But with the existence of many types of faults, it is not an easy task to determine which fault type and location will result in the greatest flow of current between the ground grid and 67 surrounding earth because no simple rules applies. Figures 3.8 thru 3.11show maximum grid current IG for various fault locations and their system configurations (IEEEStandards Board, 2000). In cases of maximum fault current, the following steps should be taken to determine the correct design value of maximum grid current IG for use in substation grounding calculations: a) Evaluate the type and location of those ground faults that are likely to produce the greatest flow of current between the grounding grid and surrounding earth, and hence the greatest GPR and largest local surface potential gradients in the substation area. b) Determine, by computation, the fault current division factor Sf for the faults selected in a), and establish the corresponding values of symmetrical grid current Ig. c) For each fault, based on its duration time, tf, determine the value of decrement factor Df, to allow for the effects of the asymmetry of the fault current wave. d) Select the largest product Df x Ig, and hence the worst case. Consideration should be given to the probability of occurrence of the fault in determining the applicable fault type. Even though multiple simultaneous faults may result in higher ground current, they should not be considered if their probability of occurrence is negligible. The recommendation is in practice, to confine the investigation on single-line-to-ground and line-to-line-to-ground faults. 68 The zero sequence fault current for the case of a single-to-line-to-ground fault is: πΈ.(π 2 +ππ2 ) 1 +ππ1 )[π 0 +π 2 +3π π +π(π0 +π2 )]+(π 2 +ππ2 ).(π 0 +3π π +ππ0 ) πΌ0 = (π (3.27) The zero sequence fault current for the case of a single-single-to-ground fault is: πΌ0 = πΈ 3π π +π 1 +π 2 +π 0 +π(π1 +π2 +π0 ) (3.28) The zero sequence fault current for the case of a single-to-ground fault is: πΌ0 = πΈ.π2 π1 .(π2 +π0 )+(π2 +π0 ) (3.29) The zero sequence fault current for the case of a single-to-line-to-ground fault is: πΌ0 = πΈ π1 +π2 +π0 (3.30) 3.6.4.2 Effect of Some Internal and External Elements The maximum grid current described in section 3.6.4.1 is sufficient in most cases to derive the maximum grid current IG, by neglecting the system resistance, the substation ground resistance, and the resistance at the fault. The error introduce in this situation is small and always on the safe side, even though there may be unusual cases where the predicted substation ground resistance is so large that it would need to be included in equations3.25 and 3.28. This poses a hurdle since at this point of the design 69 the substation ground system is not design yet, but the resistance can be estimated from formulas in sections 3.6.1 and 3.6.2. For faults within the substation caused by insulation breakdown, it is safe to assume that the fault resistance zero. On the other hand, for fault outside the substation area, on a line connected to the substation bus Figure 3.11(IEEE- Standards Board, 2000), it is permissible to use Rf in the ground fault calculations. A substantial portion of the ground fault current is diverted away from the substation ground grid when the overhead transmission line ground wires or neutral conductors are connected to the substation ground. In this case, the overhead ground wires or neutral conductors should be taken into consideration in the design of the ground grid, since this will have an increasing effect on the GPR at tower bases, while lessening it at the substation. Fault IF IF Grounded Station Structure IF I F ; IG = 0 Figure 3.8 Fault within local substation; local neutral grounded 70 I Fault IF Grounded Station Structure IF i1 i2 IG = in i = IF Figure 3.9 Fault within local substation; local neutral grounded at remote location I = I + I F F1 F2 IF2 IF2 Fault IF1 IF Grounded Station Structure Other System Grounds IF1 I = I –I G F F1 IG Figure 3.10 Fault in substation; system grounded at local substation and also at other points 71 Remote Source Distribution Substation Load Substation Π€A(73) Π€A(103) Π€A Π€B Π€C (12) (12) Π€C(70) (1492) 338 448 99 338 1492 444 IG = 1048 IG = 742 IG = 99 Figure 3.11 Typical current division for a fault on high side of distribution substation 3.6.4.3 Worst Fault and Location The fault that causes the maximum value of IG is the worst fault type for a given ground system. The worst fault type can be defined as the one resisting in the highest zero sequence or ground fault current flow into the earth, 3I0, because IG is proportional to the zero sequence or ground fault current and the current division factor, and because the current division is almost independent of the fault type. The single-line-to-ground fault will be the worst fault type if Z1Z0 >π22 at the point of fault. The line-to-line-toground fault will be the worst fault type if Z1Z0 <π22 at the point of fault. In the rare case where Z2 is assumed equal to Z1, the above comparisons reduce to Z0 >π22 , and Z0 <π22 , respectively. 72 Z1, Z2, Z0 are defined as: Z1 = R1 + jX1 (3.31) Z2 = R2 + jX2 (3.32) Z0 = R0 + jX0 (3.33) There are several considerations involving in the location producing the maximum grid current IG. The worst fault location can be on either high voltage or low voltage side, inside the substation or outside on the line, away from the substation. For a fault to be located inside the substation, it has to be related to a metallic structure that is electrically connected to the substation grounding grid via negligible impedance. Since there are no universal rules for the determination of the worst fault location, there are some related discussions to some of the possible locations in section 5.8on page 78 in the IEEE standard 80-2000 for more information. 3.6.4.4 Effect of Asymmetry Asymmetrical current must be taken into account when designing a substation grounding system, and the decrement factor, Df, will be derived to take into account the effect of the dc current offset. The subtransient, transient and steady-state ac components, and the dc offset current component are included in the asymmetrical fault current study. It is worth noting that the subtransient and transient ac components and the dc offset decay exponentially each with different rate. But, it is assumed that the ac 73 component does not decay with time, instead remains constant with its initial value. Thus, the asymmetrical fault current may be expressed as: ππ (π‘) = √2 ∗ πΈ ∗ πππ [sin(ππ‘ + πΌ − π) − π −π‘⁄ππ ∗ sin(πΌ − π)] (3.34) The X/R ratio of the system fault location should be used for the X/R ratio, and it is determined by the system subtransient fault impedance. However in reality since fault occur at random with respect to the voltage wave, and the shock contact may exist at the time of the fault is initiated, it is necessary to assume that the maximum possible dc offset exist at the moment of accidental shock contact. Maximum dc offset occurs when: (πΌ − π) = π/2 thus equation 3.34 becomes ππ = √2πΈ ∗ πππ [π −π‘⁄ππ − cos( ππ‘)] (3.35) It is necessary to establish an equivalent rms value of the current wave for the maximum time of possible shock exposure since the data in the fibrillation threshold are based on the energy content of a symmetrical sine wave of constant amplitude. This value is determined in accordance with the effective asymmetrical fault current If as: 1 π‘ 2 πΌπΉ = √ ∫0 π[ππ (π‘)] ππ‘ π‘ (3.36) π Evaluating the integral of equation 3.36 in terms of 3.35, we get: 74 1 2 π‘ πΌπΉ = πΌπ ∗ √π‘ ∫0 π[ππ (π‘)] ππ‘ (3.37) π Therefore, the decrement factor Dfthe ratio of IF/If is: π Df= IF/If = √1 + π‘π (1 − π π −2π‘π ππ ) (3.38) Table 3.2 display decrement factor values for some specific X/R ratios and fault durations. And equation 3.38 can be used to compute the decrement factor when the ratio X/R and fault durations are known. A decrement factor of 1.0 can be used for fault of 30 cycles or more in duration, since the effect of the dc offset current can be assumed to be more than compensated by the decay of the subtransient component of the ac current. 75 Chapter 4 – DESIGN OF SUBSTATION GROUNDING SYSTEM 4.1 Design Criteria As stated before, there are two main design objectives to accomplice in the substation ground system under any condition. The first is to provide means to dissipate electric currents into the earth without exceeding any operation and equipment limits, and the second is to prevent any person in the vicinity of the substation area to not be exposed to the danger of critical electric shock. The design process described here is to assuring the safety from dangerous step and touch voltages within, and immediately outside, the substation fenced area. Because the mesh voltage is usually the worst possible touch voltage inside the substation and the mesh voltage will be used as the basis of the design procedure. It is worth noting that the mesh voltage is more dangerous than the step voltage, but the step voltage may be more dangerous outside the substation fence where there is no assistance of the high resistivity of the surface layer which helps with safety. Thus, the computed step voltages should be compared with the permissible step voltage after a grid has been designed that satisfies the touch voltage criterion. The mesh voltage will increase along meshes from the center to the corner of the grid for equally spaced ground grids. The soil resistivity profile, number and location of ground rods, spacing of parallel conductors, diameter and depth of the conductors, the size of the grid all affect the rate of increase of the mesh voltage. The 76 corner mesh voltage is generally much higher than that in the center mesh, and this is true unless the grid is unsymmetrical, there are ground rods located on or near the perimeter, or there are nonuniform conductor spacings. Yet, the mesh voltage may not be the worst-case touch voltage if ground rods are located near the perimeter, or if the mesh spacing near the perimeter is small. In these cases as stated in IEEE 80-2000, the touch voltage of the grid may exceed the corner mesh voltage. 4.1.1 Critical Parameters The maximum grid current πΌπΊ , fault duration π‘π shock duration π‘π , soil resistivity π, and surface material resistivity ππ have the most substantial impact on the grid design. While parameters such as the conductor diameter and the thickness of the surfacing material are less impactful, the area of the grounding system, the conductor spacing, and the ground grid have significant impact on the mesh voltage. 4.2 Design Procedure In the design of safe and reliable substation grounding system, the steps in the block diagram in Figure 4.1 must be followed to the letter (IEEE- Standards Board, 2000). 77 FIELD DATA STEP 1 A, ρ CONDUCTOR SIZE STEP 2 3Io, tc, d TOUCH & STEP CRITERIA Etouch 50 or 70’ Estep STEP 3 50 or 70’ INITIAL DESIGN STEP 4 D, n, LC, LT, h GRID RESISTANCE STEP 5 Rg , LC, LR STEP 11 MODIFY DESIGN GRID CURRENT STEP 6 IG , tf D, n, LC, LT STEP 7 YES IG Rg < Etouch NO MESH & STEP VOLTAGES STEP 8 Em, Es, Ks, Kj, Kii, Kh STEP 9 NO Em < Etouch YES STEP 10 NO Es < Estep YES DETAIL DESIGN STEP 12 Figure 4.1 Design procedure block diagram 4.3 Maximum Step and Mesh Voltages The mesh voltage values are obtained as a product of the geometrical factor, Km; a corrective factor, Ki, which accounts for some of the error introduced by the 78 assumptions made in deriving Km; the soil resistivity, ρ; and the average current per unit of effective buried length of the grounding system conductor (IG/LM). 4.3.1 Mesh Voltages (Em) πΈπ = πβπΎπ βπΎπ βπΌπΊ (4.1) πΏπ The geometrical factor Km is defined by the following formula below: πΎπ = 1 2βπ β [ππ π·2 16βββπ + (π·+2ββ)2 8βπ·βπ − β 4βπ ]+ πΎππ πΎβ β ππ [ 8 π(2βπ−1) ] (4.2) For grids with ground rods along the perimeter, or for grids with ground rods in the grid corners, as well as both along the perimeter and throughout the grid area πΎππ = 1 (4.3) For grids with no ground rods or grids with only a few ground rods, none located in the corners or on the perimeter. πΎππ = 1 2 (4.4) (2βπ)π β πΎβ = √1 + β0 = 1π (grid reference depth) (4.5) β 0 The effective number of parallel conductors in a given grid, n, can be made applicable to rectangular or irregularly shaped grids that represent the number of 79 parallel conductors of an equivalent rectangular grid by using the four grid shaped components developed by Thapar, Cerez, Balakrishnan and Blank. π = ππ β ππ β ππ β ππ ( 4.6) Where ππ = 2βπΏπΆ πΏπ (4.7) nb = 1 for square grids nc = 1 for square and rectangular grids nd = 1 for square, rectangular and L-shaped grids otherwise, ππ = √ πΏπ (4.8) 4β√π΄ 0.7βπ΄ ππ = πΏπ₯ βπΏπ¦ πΏπ₯ βπΏπ¦ [ ] π΄ ππ = π·π √πΏ2π₯ +πΏ2π¦ (4.9) (4.10) LC is the total length of the conductor in the horizontal grid in m Lp is the peripheral length of the grid in m 80 A is the area of the grid in m2 Lx is the maximum length of the grid in the x direction in m Ly is the maximum length of the grid in the y direction in m Dm is the maximum distance between any two points on the grid in m The irregularity factor, Ki, used in conjunction with the above deο¬ned n is K i = 0.644 + 0.148 β π (4.11) For grids with no ground rods, or grids with only a few ground rods scattered throughout the grid, but none located in the corners or along the perimeter of the grid, the effective buried length, LM, is LM = LC + LR (4.12) Where LR is the total length of all ground rods in m For grids with ground rods in the corners, as well as along the perimeter and throughout the grid, the effective buried length, LM, is πΏπ πΏπ = πΏπΆ + 1.55 + 1.22 [ √√πΏ2π₯ +πΏ2π¦ ( πΏπ (4.13) )] 81 Where LR is the length of each ground rod in m 4.3.2 Step Voltages (Es) The step voltage values are obtained as a product of the geometrical factor, Ks; the corrective factor, Ki; the soil resistivity, ρ; and the average current per unit of buried length of grounding system conductor (IG/LS). πΈπ = πβπΎπ βπΎπ βπΌπΊ (4.14) πΏπ For grids with or without ground rods, the effective buried conductor length, LS, is πΏπ = 0.75 β πΏπΆ + 0.85 β πΏπ (4.16) The maximum step voltage is assumed to occur over a distance of 1 m, beginning at and extending outside of the perimeter conductor at the angle bisecting the most extreme corner of the grid. For the usual burial depth of 0.25 m < h < 2.5 m, Ks is 1 πΎπ = [ 1 π 2ββ + 1 π·+β 1 + (1 − 0.5π−2 )] π· (4.17) 82 Chapter 5 – APPLICATION OF SUBSTATION GROUNDING DESIGN 5.1 Introduction This section demonstrates the step by step followed to design a safe and reliable substation grounding system as described in section 4.2. It defines the necessary steps to take in the event the initial design fails to meet the safe mesh and step voltage criteria. An example illustrating the design of grounding systems at Hillsboro Central Substation for Tri-Met Portland Westside light Rail Traction Power Substations is given with matlab code for fast and accurate design. Contrary to high voltage outdoor substations with all the equipment such as buses, breakers, transmission towers, etc. exposed, all the equipment inside the Hillsboro Central Substation such as 15 kv switchgear, 15 kv station service transformer, ac panel boards, etc. are all enclosed and grounded and they are housed in a grounded housed. Thus, it is safe to say that it is very conservative to follow the IEEE 80-2000 standard in the design of ac ground mats for traction power substation ac equipment. Please note that only formulas and results will be given here since the matlab code has all the calculations and results. Table 5.1 below contains the initial data required for the grounding system design (Kaustubh & Jamnani, 2012), (Thomas & Pham, 1999). 83 Ground grid parameters Value Soil and system data Grid shape rectangular Fault current split factor Value 0.6 (Sf) Depth of burial of grid (h) 0.52 m Shock duration (ts) 0.5 sec Length in X direction (Lx) 45 m Fault duration (ts) 0.5 sec Length in X direction (Ly) 50 m Current projection factor 1.20 Spacing between 8m Surface layer resistivity 1500 Ω. m conductors (D) No. of ground rods (Rd) (Cr) 26 Surface layer thickness 0.2 m (hs) Length of ground rod (Lrd) 3m Soil resistivity (Sr) 50 Ω. m Ambient temperature (Ta) 40 0C Fault current (If) 14218 A Switchyard operator 50 kg Proposed location soil uniform weight type Table 5.1 Input Data for the Grounding System Design 5.2 Initial Design of Hillsboro Central Substation Step 1: Field data. 84 As stated in the table above, the biggest area for the substation grounding grid is a rectangle of 45 m x 50 m. thus, the area of the ground grid is A = 2250 m2 with an assumed soil resistivity of 1500Ω. m. Step 2: Conductor size. The system ground fault current is given in Table 5.1 If = 3I0 =14218 A (5.1) And X/R is assumed to be 10. X/R = 10. Adding the current protection factor/ growth factor of 20%, the ground fault current is If = 3I0 = 17061.6 A Using Table 3.2 for the X/R ratio and our fault duration given in Table 5.1, we found the decrement to be Df = 1.026. Hence, the rms asymmetrical fault current is also πΌπΉ = πΌπ β π·π = 17505.2016 A (5.2) This current magnitude will be used to determine the minimum diameter of ground conductors. Assuming the use of copper-clad steel wire at ambient temperature (Ta) of 400 C with melting temperature of 10840 C we get from Table 3.1, πΎπ = 12.06 The required cross-sectional area in circular mils is 85 Akcmil = IF β K f √t s = 149.2792 kcmil (5.3) Which would be in mm2, Amm2 = Akcmil β1000 1973.52 = 75.6534mm2(5.4) The conductor diameter would be, 4βAmm2 d=√ π = 9.8145 mm or 0.0098145 m(5.5) Base on this computation, a copper-clad steel wire as small as 3/0 can be used, but due to the mechanical strength and ruggedness requirement, a larger 250 kcmil stranded conductor with diameter will be used. The new conductor diameter is d = 12.6987 mm or 0.012699 m Step 3: Touch and step criteria. For a 0.2 m or 7.874 inch layer of crushed rock surfacing, with resistivity of 1500 Ω. m and for an earth with resistivity of 50 Ω. m, the reflection factor K= ρ−ρs ρ+ρs = -0.93548 (5.6) Note since Matlab does not simple for π, in the code πΆπ ≡ π and ππ ≡ ππ (5.7) 86 For K = -0.93548 the resistivity of the crushed rock is to be derated by a reduction factor of approximately 0.82 after using Figure 5.1 or by calculation using equation 5.8 (IEEEStandards Board, 2000) , πΆπ = 1 − π ππ 0.09(1− ) 2βπ +0.09 = 0.82245 (5.8) As stated in the design criteria, the switchyard is operated by a person expected to weight 50 or more. 87 Figure 5.1 Cs versus hs For step voltage, πΈπ π‘ππ = (1000 + 6πΆπ ) 0.116 √π‘π = 1378.3445 π (5.9) And for the touch voltage, πΈπ‘ππ’πβ = (1000 + 1.5πΆπ β ππ ) 0.116 √π‘π = 467.6227 π (5.10) The step and touch voltages are respectively 1378.3445 V an 467.6227 V 88 Step 4: Initial design. Assuming an area of 2250 m2 with equally spaced conductors as shown in Figure 5.2 below with 5 m spacing, 9 vertical bares, 10 horizontal bares grid, and the grid is buried at a depth of 0.52 m. The total length of horizontal buried conductor is Lst = l β Lx + L βLy = 905 m (5.11) 45 m Grid conductor 50 m Ground rod 3m long Figure 5.2 Square grid with 26 rods 89 Step 5: Determination of grid resistance. Using Equation 5.12 for Lst = 905 m, and grid area A = 2250 m2, the total length of all ground rods is LR = Rd β Lrd = 78 m (5.12) And the total length of buried conductor is Lt = Lst + LR = 983 m (5.13) Thus, the grid resistance is 1 π π = π [πΏ + π‘ 1 √20βπ΄ (1 + 1 1+β√20⁄π΄ )] = 0.51125 Ω (5.14) Step 6: Maximum grid current IG. The maximum grid current IG is (IEEE- Standards Board, 2000), IG = Dfβ Iffβ Sf = 10503.121 A (5.15) Step 7: GPR. Now it is necessary to compare the product of IG and Rg, or GPR, to the tolerable touch voltage, Etouch GPR = π π β πΌπΊ = 5369.7596 V (5.16) This GPR far exceed the safe touch voltage of 467.6227 V in step# 3, thus further design evaluations are necessary. 90 Step 8: Mesh voltage. Km is computed from equation 4.1 through equation 4.3 The effective number of parallel conductors in a given grid, n, can be made applicable to rectangular or irregularly shaped grids that represent the number of parallel conductors of an equivalent rectangular grid. n = naβnbβnc βnd (5.17) Km is the geometrical factor Ki is the corrective factor For grid with ground rods, Kii = 1. The perimeter of the grid area is Lp = 2βLx + 2βLy = 190 m (5.18) na = 2βLst/Lp= 9.5263 (5.19) πΏπ nb = √4β√π΄ nc = 1 nd = 1 n = naβnbβnc βnd = 9.5329 (5.20) 91 The effective buried length LM to be used in the case of grids with ground rods in the corners, as well as along the perimeter and throughout the grid is πΏπ πΏπ = πΏπΆ + [1.55 + 1.22 ( √πΏ2π₯ +πΏ2π¦ )] πΏπ = 1030.1 m (5.21) The irregularity factor is Ki = 0.644 + 0.148βn = 2.058 The grid reference depth in is ho = 1m The corrective weighting factor that emphasizes the effects of grid depth, simplified method is πΎβ = √(1 + β/βπ) = 1.2329 The spacing factor for mesh voltage, simplified method 1 π·2 πΎπ = 2βπ β [ππ 16βββπ + (π·+2ββ)2 8βπ·βπ β πΎ 8 − 4βπ] + πΎππ β ππ [π(2βπ−1)] = 0.6119 β Finally, the mesh Em is computed from equation (4.1) and equation (4.12) πΈπ = πβπΎπ βπΎπ βπΌπΊ πΏπ = 641.0452 V (5.24) (5.23) 92 For grids with or without ground rods, the effective buried conductor length, LS, is πΏπ = 0.75 β πΏπΆ + 0.85 β πΏπ = 803.5500 m (5.25) The spacing factor for step voltage, simplified method is 1 1 1 1 πΎπ = π [2ββ + π·+β + π· (1 − 0.5π−2 )] = 0.4090 (5.26) The step voltage values are obtained as a product of the geometrical factor, Ks; the corrective factor, Ki; the soil resistivity, ρ; and the average current per unit of buried length of grounding system conductor (IG/LS). πΈπ = πβπΎπ βπΎπ βπΌπΊ πΏπ = 549.2127 V (5.27) Step 9: Compare the mesh voltage to the touch. The mesh of 641.0452 V exceeds the safe touch voltage of 467.6227 V which was found in step 3, thus the grid design must be modified. 5.3 Modified Design of Hillsboro Central Substation Following the design flow chart in section 4.2, we could not proceed to step 10 due to the failure to meet the criterion of step 9. There are two procedures to modifying the grid design to meet the tolerable touch voltage requirements. The first method consists of reducing the available ground fault current which is almost technically impractical and economically bleeding. Thus, the second method which consists of changing any or all of the following: grid conductor spacing, total conductor length, grid depth, addition of ground rods, changing the conductor material, etc. In this project, 93 the preliminary design will be modified to include 38 ground rods instead 26, each 7 m long from 3m, around the perimeter of the grid as show in Figure 5.3, and the depth of burial of the grid from0.52 m to 0.7m. This second time, only the result of each step will be provided since the step by step Matlab code and result will include the computations. An example of grid layout is shown in Figure 5.4(Schaerer, 2011). 45 m G rid c o n d u c to r 50 m Figure 5.3 Square grid with 38 rod G ro u n d ro d (7 m lo n g ) 94 Figure 5.4 Example of grid layout Step 5: Determination of the grid resistance. The grid resistance is 0.49951 ohms Step 6: Maximum grid current IG calculation. The maximum grid current is 10503.121 A Step 7: GPR. The GPR is 5246.4199 V and far exceed the safe touch voltage of 467.6227 V, thus 95 further design evaluations are necessary. Step 8: Mesh and Step voltage. The mesh voltage is 457.3593 V and the step 320.9346 V. Step 9: Compare the mesh voltage to the touch The mesh 457.3593 V is below the safe touch voltage 467.6227 V, thus we can proceed to step 10 contrary to the initial design which required some modifications. Step 10: Compare the Step Voltage to the Tolerable Step volt. The step 320.9346 V is well below the tolerable step voltage 1378.3445 V, now we can proceed to step 12. Step 11: Modify design. Not necessary for this example. Step 12: Detailed design. A safe design has been obtained. At this point, all equipment pigtails, additional ground rods for surge arresters, etc., should be added to complete the grid design details. 96 Chapter 6 – CONCLUSION The design of the grounding system of a substation is one of the first important steps in the design of an AC substation because it is the foundation everything else must be built upon. The grounding system provides a convenient low resistance connection to the substation structure, thus, limiting the ground potential rise to a value below the tolerable touch voltage or to a value low enough to result in a value of mesh voltage below the tolerable touch voltage for the safety of the personnel and equipment. As state before, the grounding system provides a means to safely discharge lightning strokes to earth, reduces step and touch potentials to safe levels and confines dangerous soil currents to inaccessible areas. It also allows the detection of ground fault currents by protective relaying systems, provides low impedance paths through the earth for load currents, and provides a common ground reference which assists in the coordination of insulation throughout the system (El-Dessouky, El-Aziz, & Khamis, 1998), (Phan, 1990), (Thomas & Pham, 1999). This project provides a detail report on the design and implementation of substation grounding systems mostly based on the knowledge acquired from IEEE standard 802000. All the major steps in the design and implementation of substation grounding are described and a block diagram in Figure 4.1 provides the sequences of the steps to design the ground grid. An example of the ground grid design is provided with the design of Hillsboro Central ac substation for the Tri-Met Portland Westside Light Rail. The preliminary design failed to meet the required safety criteria and indicated that dangerous potential differences and mesh voltage can exist within the substation. The 97 design was modified to decrease the total grid resistance by adding more ground longer rods, reducing the spacing between the ground conductors, and moving the ground grid a little deeper beneath the soil. The result of these changes to the grounding design is a safe and reliable substation grounding system for the personnel and equipment. 98 Appendix % Mamadou Keita & Arnel Molina Master Project Matlab's Code clc % Initial data Lx=input('Please enter the length in X direction '); Ly=input('Please enter the length in Y direction '); ts = input('What is the fault duration in second '); X_R = input('What is the X/R ratio '); Cr = input('Enter the crushed rock resistivity ro_s '); hs = input('Enter the surface layer thickness hs '); Sr = input('Enter the soil resistivity '); Wt = input('Please enter the minimum weight of the switchyard operators '); % Step# 1 % Grid area disp('****** Step# 1 Grid area ******') disp('') A = Lx * Ly; % Substation grid area disp(['Substation area is ',num2str(A),' m^2 ']) disp('') % Step# 2 % Conductor sizing disp('****** Step# 2 Conductor sizing ******') disp('') If = input('Please enter the symmetrical ground fault current '); disp('We know If = 3*Io') % where Io is the ground fault current. % Taken Future growth and safety or current projection factor, we add 20% % of the fault current. Iff = If * 1.2; % The symmetrical ground fault current with future growth % taken into account. disp(['The new symmetrical ground fault If = ',num2str(Iff) ,' A']) disp(['Using table# 10 for fault duration of ',num2str(ts),'s, and X/R value of ',num2str(X_R)]); Df = input('Please enter the value of the decrement factor (Df): '); IF = Df * Iff ; current. %The effective rms value of approximate asymmetrical 99 disp(['The effective rms value of asymmetrical current IF is ',num2str(IF),' A']) % Assuming the use of copper-clad steel wire with ambient temperature (Ta) % of 40 degree celcius with melting temperature of 1084 degree celcius we % get from table# 2, disp('Assuming the use Copper-clad steel wire at ambient temperature (Ta)') disp('of 40 degree celcius with melting temperature of 1084 degree celcius') disp('we get from table# 3.1 the constant Kf') disp('') Kf = input('Enter the value of Kf '); Akcmil = IF * Kf * sqrt(ts)./1000 ; % For copper-clad steel, the required % cross-sectinal area in circula mils % is disp(['The cross-sectional area is in circular mils is ',num2str(Akcmil),' kcmil']) % When converted in mm^2 we get Amm2 = (Akcmil * 1000)./1973.2; disp(['The cross-sectional area in mm^2 is ',num2str(Amm2),]) % Because Amm2 = pi*d^2 / 4, the conductor diameter is: d = sqrt(Amm2*4/pi); disp(['The conductor diameter is ',num2str(d),' mm or ',num2str(d/1000),' m']) % Base on this computation, a Copper-clad steel wire as small as 3/0 can be used, % but due to the mechanical strength and ruggedness requirement a larger % 250 kcmil stranded conductor with diameter. Akcmil1 = input('Input the cross-sectional area of the chosen conductor '); dd = sqrt(Akcmil1*4/pi); % The chosen conductor diameter after dd1 = dd / 1000; % converting the conductor diameter in milli-metter disp(['The set conductor diameter is ',num2str(dd),' mm or ',num2str(dd1),' m']) % Step# 3 % Step and touch criteria 100 disp('****** Step# 3 Step and touch criteria ******') disp('') hs1 = hs*39.37; % Converting the surface layer thickness hs in inch. K = (Sr - Cr)/(Sr + Cr); % The reflection factor disp(['for a ',num2str(hs),' m or ',num2str(hs1),' inch layer of crushed rock surfacing,']) disp(['with resistivity of ',num2str(Cr),' ohm*m and for an earth with resistivity of ',num2str(Sr),]) disp([' ohm*m, the reflection factor K = ',num2str(K),]) % The reduction factor Cs Cs =1- 0.09*(1 - Sr/Cr)/(2*hs + 0.09); disp(['For K = ',num2str(K),' the resistivity of the crushed rock is to be derated by a reduction factor of ']) disp([' approximately Cs = ',num2str(Cs),' after calculation of using fig# 11 on page# 22 of IEEE std 80-2000']) disp('As stated in the design criteria, the switchyard is operated by a person spected to') disp(['weight ',num2str(Wt),' or more']) if (Wt > 50) % step voltage 70 kg Estp = (1000 + 6*Cs*Cr)*0.157/sqrt(ts); % touch voltage 70 kg Toch = (1000 + 1.5*Cs*Cr)*0.157/sqrt(ts); else % step voltage 50 kg Estp = (1000 + 6*Cs*Cr)*0.116/sqrt(ts); % touch voltage 50 kg Toch = (1000 + 1.5*Cs*Cr)*0.116/sqrt(ts); end disp(['The step and touch voltages are respectively ',num2str(Estp),' V and ',num2str(Toch),' V']); 101 % Step# 4 Initial design % disp('****** Step# 4 Initial design ******') disp('') D h l L = = = = input('Please input('Please input('Please input('Please enter enter enter enter the the the the grid spacing in m '); depth of the grid beneath earth '); number of vertical bares '); number of horizontal bares '); %while (Em < Toch && Es < Estp) disp(['Assuming an area of ',num2str(A),' with equally spaced conductors as shown in']) disp(['the figure below with ',num2str(D),' m spacing, grid buried at a depth of ',num2str(h),' m']) Lst = l * Lx + L * Ly; % Total length of buried conductor in the % horizontal grid in m disp(['Total length of the conductor in the horizontal grid is ',num2str(Lst),' m']) % Step# 5 Determination of the grid resistance % disp('****** Step# 5 Determination of the grid resistance******') disp('') Rd = input('Please enter the total number of rods to be place in the grid '); Lrd = input('Please enter the length of the rods to be place in the grid '); % The total grid LR = Rd * Lrd; % Lt = Lst + LR; % disp(['The Total perimeter calculation Total length of all ground rods in m Total length of buried conductor length of buried conductor is ',num2str(Lt),' m']) % Grid resistance calculation Rg = Sr * (1/Lt + 1/sqrt(20*A)*(1 + 1/(1 + h*sqrt(20/A)))); disp(['The grid resistance is ',num2str(Rg),' ohms']) 102 % Step# 6 Maximum grid current IG calculation % disp('****** Step# 6 Maximum grid current IG calculation ******') disp('') % Combining equation (63) and equation (64) from the IEEE std 80-2000 we % get Sf = input('Please enter the split factor of the fault current '); IG = Df * Iff * Sf ; % The maximum grid current disp(['The maximum grid current is ',num2str(IG),' A']) % to % % Step# 7 Now it is necessary to compare the product of IG and Rg, or GPR the tolerable touch voltage, Toch calculated in step 3 disp('****** Step# 7 ******') disp('') GPR = IG * Rg; % Ground potential rise. if (GPR < Toch) disp(['The GPR',num2str(GPR),' V is well below the safe touch voltage',num2str(Toch),' V']) disp('Now we can proceed to step# 12') else disp(['The GPR ',num2str(GPR),' V far exceed the safe touch voltage of ',num2str(Toch),' V']) disp('Further design evaluations are necessary') end % % Step# 8 Mesh and step voltage disp('****** Step# 8 Mesh and step voltage ******') disp('') % Km is computed from equation (81) through equation(83) from IEEE std % 80-2000 103 % The effective number of parallel conductors in a given grid, n, can be % made applicable to rectangular or irregularly shaped grids that represent % the number of parallel conductors of an equivalent rectangular grid. % n = na*nb*nc*nd % Km is the geometrical factor % Ki is the corrective factor Kii = 1; Lp na nb nc nd = = = = = 2*Lx + 2*Ly; % Perimeter of the grid area 2*Lst/Lp; % Geometric factor sqrt(Lp/(4*sqrt(A))); % Geometric factor 1; % Geometric factor 1; n = na*nb*nc*nd ; % The effective buried length LM to be used in the case of grids with % ground rods in the corners, as well as along the perimeter and throughout % the grid. LM = Lst + LR * (1.55 + 1.22*(Lrd/sqrt(Lx^2 + Ly^2))); Ki = 0.644 + 0.148*n; % The irregularity factor Ki ho = 1; % The grid reference depth in meter Kh = sqrt(1 + h/ho); emphasizes the % The corrective weighting factor that % effects of grid depth, simplified method Km = (1/(2*pi))*(log((D^2./(16*h*dd1))+((D+2+h)^2)./(8*D*h)(h./(4*dd1)))+ (Kii/Kh)*log(8./(pi*(2*n-1)))); % Finally, the mesh Em is computed from equation (80) and equation (90) % IEEE sdt 80-2000 Lm = Lt + LR; % Effective length of Lt + LR for mesh voltage, if no % ground rods is used or only few inside the grid. if (Rd < 5) equation % If the number of rods is less than 5 then use %Em = (Sr*IG*KM*Ki)/Lm; Em = (Sr*IG*Km*Ki)/Lm; % Mesh voltage. 104 else % If the number of rods is more than 5 use equation % Em = (Sr*IG*KM*Ki)/LM; Em = (Sr*IG*Km*Ki)/LM; % Mesh voltage. end Ls = 0.75*Lt + LR*0.85; % Ls is the effective buried conductor length for % grid with or without ground rods. Ks = (1/pi)*( 1/(2*h) + 1/(D + h) + 1/7 * (1-0.5^(n-2))); % Spacing factor % for step voltage, simplified method Es = (Sr*Ks*Ki*IG)/Ls; % Step voltage. disp(['The mesh and step voltage are respectively ',num2str(Em),' V and ',num2str(Es),' V']) % Step# 9 Compare the mesh voltage to the touch % disp('****** Step# 9 Compare the mesh voltage to the touch ******') disp('') if (Em < Toch) disp(['The mesh ',num2str(Em),' V is well below the safe touch voltage ',num2str(Toch),' V']) disp('Now we can proceed to step# 10 ') else disp(['The mesh ',num2str(Em),' V far exceed the safe touch voltage of ',num2str(Toch),' V']) disp('The grid design must be modified') end % Step# 10 % Compare the step voltage to the tolerable step voltage disp('*** Step# 10 Compare the step volt. to the toterable step volt. ***') disp('') if (Es < Estp)&&(Em < Toch) 105 disp(['The step ',num2str(Es),' V is well below the tolerable step voltage ',num2str(Estp),' V']) disp('Now we can proceed to step# 12 ') else disp(['The step ',num2str(Es),' V far exceed the tolerable voltage of ',num2str(Estp),' V']) disp('The grid design must be modified') end %end disp('A safe design has been obtained. At this point, all equipment pigtails, additional ground ') disp('') disp('rods for surge arresters, etc., should be added to complete the grid design details.') 106 The result of the simulation using the initial data. Please enter the length in X direction 45 Please enter the length in Y direction 50 What is the fault duration in second .5 What is the X/R ratio 10 Enter the crushed rock resistivity ro_s 1500 Enter the surface layer thickness hs .52 Enter the soil resistivity 50 Please enter the minimum weight of the switchyard operators 50 ****** Step# 1 Grid area ****** Substation area is 2250 m^2 ****** Step# 2 Conductor sizing ****** Please enter the symmetrical ground fault current 14215 We know If = 3*Io The new symmetrical ground fault If = 17058 A Using table# 10 for fault duration of 0.5s, and X/R value of 10 Please enter the value of the decrement factor (Df): 1.026 107 The effective rms value of asymmetrical current IF is 17501.508 A Assuming the use Copper-clad steel wire at ambient temperature (Ta) of 40 degree celcius with melting temperature of 1084 degree celcius we get from table# 3.1 the constant Kf Enter the value of Kf 12.06 The cross-sectional area is in circular mils is 149.2477 kcmil The cross-sectional area in mm^2 is 75.6374 The conductor diameter is 9.8135 mm or 0.0098135 m Input the cross-sectional area of the chosen conductor 126.65 The set conductor diameter is 12.6987 mm or 0.012699 m ****** Step# 3 Step and touch criteria ****** for a 0.52 m or 20.4724 inch layer of crushed rock surfacing, with resistivity of 1500 ohm*m and for an earth with resistivity of 50 ohm*m, the reflection factor K = -0.93548 For K = -0.93548 the resistivity of the crushed rock is to be derated by a reduction factor of approximately Cs = 0.92301 after calculation of using fig# 11 on page# 22 of IEEE std 80-2000 As stated in the design criteria, the switchyard is operated by a person spected to 108 weight 50 or more The step and touch voltages are respectively 1526.815 V and 504.7403 V ****** Step# 4 Initial design ****** Please enter the grid spacing in m 8 Please enter the depth of the grid beneath earth .5 Please enter the number of vertical bares 7 Please enter the number of horizontal bares 8 Assuming an area of 2250 with equally spaced conductors as shown in the figure below with 8 m spacing, grid buried at a depth of 0.5 m Total length of the conductor in the horizontal grid is 715 m ****** Step# 5 Determination of the grid resistance****** Please enter the total number of rods to be place in the grid 26 Please enter the length of the rods to be place in the grid 3 The Total length of buried conductor is 793 m The grid resistance is 0.52385 ohms ****** Step# 6 Maximum grid current IG calculation ****** Please enter the split factor of the fault current .6 109 The maximum grid current is 10500.9048 A ****** Step# 7 ****** The GPR 5500.8498 V far exceed the safe touch voltage of 504.7403 V Further design evaluations are necessary ****** Step# 8 Mesh and step voltage ****** The mesh and step voltage are respectively 881.6521 V and 559.0816 V ****** Step# 9 Compare the mesh voltage to the touch ****** The mesh 881.6521 V far exceed the safe touch voltage of 504.7403 V The grid design must be modified >> The result of the simulation using the modified data. Please enter the length in X direction 45 Please enter the length in Y direction 50 What is the fault duration in second .5 What is the X/R ratio 10 Enter the crushed rock resistivity ro_s 1500 Enter the surface layer thickness hs .2 110 Enter the soil resistivity 50 Please enter the minimum weight of the switchyard operators 50 ****** Step# 1 Grid area ****** Substation area is 2250 m^2 ****** Step# 2 Conductor sizing ****** Please enter the symmetrical ground fault current 14215 We know If = 3*Io The new symmetrical ground fault If = 17058 A Using table# 10 for fault duration of 0.5s, and X/R value of 10 Please enter the value of the decrement factor (Df): 1.026 The effective rms value of asymmetrical current IF is 17501.508 A Assuming the use Copper-clad steel wire at ambient temperature (Ta) of 40 degree celcius with melting temperature of 1084 degree celcius we get from table# 3.1 the constant Kf Enter the value of Kf 12.06 The cross-sectional area is in circular mils is 149.2477 kcmil The cross-sectional area in mm^2 is 75.6374 111 The conductor diameter is 9.8135 mm or 0.0098135 m Input the cross-sectional area of the chosen conductor 126.65 The set conductor diameter is 12.6987 mm or 0.012699 m ****** Step# 3 Step and touch criteria ****** for a 0.2 m or 7.874 inch layer of crushed rock surfacing, with resistivity of 1500 ohm*m and for an earth with resistivity of 50 ohm*m, the reflection factor K = -0.93548 For K = -0.93548 the resistivity of the crushed rock is to be derated by a reduction factor of approximately Cs = 0.82245 after calculation of using fig# 11 on page# 22 of IEEE std 80-2000 As stated in the design criteria, the switchyard is operated by a person spected to weight 50 or more The step and touch voltages are respectively 1378.3445 V and 467.6227 V ****** Step# 4 Initial design ****** Please enter the grid spacing in m 5 Please enter the depth of the grid beneath earth .7 Please enter the number of vertical bares 9 Please enter the number of horizontal bares 10 112 Assuming an area of 2250 with equally spaced conductors as shown in the figure below with 5 m spacing, grid buried at a depth of 0.7 m Total length of the conductor in the horizontal grid is 905 m ****** Step# 5 Determination of the grid resistance****** Please enter the total number of rods to be place in the grid 38 Please enter the length of the rods to be place in the grid 7 The Total length of buried conductor is 1171 m The grid resistance is 0.49951 ohms ****** Step# 6 Maximum grid current IG calculation ****** Please enter the split factor of the fault current .6 The maximum grid current is 10500.9048 A ****** Step# 7 ****** The GPR 5245.3129 V far exceed the safe touch voltage of 467.6227 V Further design evaluations are necessary ****** Step# 8 Mesh and step voltage ****** The mesh and step voltage are respectively 457.2628 V and 320.8668 V ****** Step# 9 Compare the mesh voltage to the touch ****** 113 The mesh 457.2628 V is below the safe touch voltage 467.6227 V We can proceed to step# 10 *** Step# 10 Compare the step volt. to the toterable step volt. *** The step 320.8668 V is well below the tolerable step voltage 1378.3445 V Now we can proceed to step# 12 A safe design has been obtained. 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