AC•Tech Oil Buster System™(OBS) Allied Construction Technologies, Inc. AC•Tech OBS SPECIFICATION; Division 9 Section 09601 OIL REMOVAL AND CONTAINMENT SYSTEM CONTAMINATED CONCRETE SLABS PART 1 – GENERAL 1.1 SECTION INCLUDES A. 1.2 Oil Removal & Containment System for oil and hydrocarbon contaminated concrete slabs. RELATED DOCUMENTS A. Drawings, documents, and general provisions of the Contract, including, but not necessarily limited to, General Conditions and Division 1 Specification Sections, apply to this Section. B. Related Sections- Coordinate work of this Section with work of other Sections to properly execute the work requirements and maintain satisfactory progress of work in other Sections. 1. Section 03300: Cast-In Place Concrete Installation and curing requirements according to ACI 302. 2. Section 09699: Water Vapor Emission Control System: Top coating system required where initial moisture vapor transmission test results (ASTM F1869) exceed 6 lb /1,000 sq. ft. / 24 hour period. t. C. References 1. 2. 3. 4. 1.3 SUMMARY A. 1.4 ASTM E96 – Standard Test Methods for Water Vapor Transmission of Materials ASTM E1907 – Standard Practices for Determining Moisture-Related Acceptability of Concrete Floors to Receive Moisture-Sensitive Finishes. ASTM F1869 – Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Floor Using Anhydrous Calcium Chloride. ASTM F2170 – Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes. This Section includes the furnishing, testing, and application of systems for the removal of surface & sub-surface oil and hydrocarbon contamination in existing concrete slabs where a moisture vapor transmission barrier or other resilient or epoxy floor coating system is to be installed. SUBMITTALS A. General: Submit each item in this Article according to the, requirements and Conditions of the Contract in Section 01300. B. Product data for each type of product and process specified, which shall include: 1. 2. 3. 4. 5. 1.5 Manufacturer’s Specification Installation Instructions Independent Test Data Certification Requirements Warranty Information QUALITY ASSURANCE A. Qualifications of Applicator/Installer: 1. 2. B. Employ an Applicator currently approved by the manufacturer, experienced in surface preparation and application of the material and subject to inspection and control of the manufacturer. Applicator/Installer shall have no less than five (5) years experience installing resin-based fluid applied coating systems and operating the various equipment required for the system. Manufacturer’s Qualifications: Revision 03.21.14-gc 1 Allied Construction Technologies, Inc. AC•Tech Oil Buster System™(OBS) AC•Tech OBS SPECIFICATION; Division 9 1. 2. 3. C. Test area; Mock-Up: Provide a testing area or mock-up for evaluation of surface preparation techniques and installer workmanship. 1. 2. 3. 1.6 1.7 Finish areas designated by the Architect. Do not proceed with remaining work or project until the Architect approves the workmanship, preparation, coverage and other pertinent parameters. Refinish test; mock-up area as required to produce acceptable joining with finish work. DELIVERY, STORAGE AND HANDLING A. Deliver products to the job site in their original unopened containers, clearly labeled with the manufacturer's name and brand designation. B. Store products in an approved ventilated dry area; protect from dampness, freezing, and direct sun light. Product should not be stored in areas with temperatures in excess of 90 °F (32° C) or below 50 °F (10° C). C. Prevent breakage of containers and damage products by proper handling procedures. PROJECT/SITE CONDITIONS A. Environmental Conditions 1. 2. Do not apply Oil Removal & Containment System to unprotected surfaces or when water is accumulated on the surface of the concrete. Do not apply Oil Removal & Containment System when temperature is lower than 50° F (10° C) or expected to fall below this temperature within 24 hours from time of application. B. The owner shall select a final floor covering system scheduled for the treated concrete substrate having the ability to withstand water vapor transmission levels up to 3 lbs. /1,000 sq. ft. / 24 hours and/or 75% Relative Humidity. C. Maintain environmental conditions (temperature and ventilation) within limits recommended by the manufacturer for best results. Do not install products below the conditions as listed and set by the manufacturer. 1. 2. 3. 4. 5. 1.8 Manufacturer shall have no less than ten (10) years experience in manufacturing oil resistant coating systems. The oil resistant coating system must be specifically formulated and marketed for oil and alkalinity resistance. System design shall not have changed for a minimum of five (5) consecutive years prior to the start of the project work. Manufacturer shall provide the Owner with their standard ten (10) year warranty at no additional cost. Applicator of water vapor reduction system shall provide standard installation warranty for workmanship. Submit list of product use and performance history, for the same formulation and system design, listing reference sources for at least 3 projects dating back for a minimum of 5 years. Do not apply the oil resistant coating to any unprotected surfaces or over standing water on concrete surfaces. Concrete surfaces to be treated shall be damp or wet with all standing water vacuumed off. Do not apply the oil resistant coating when ambient temps are below 50° F (10° C) or expected to fall below this temp within 24 hours of application. Do not apply the oil resistant coating when ambient temps will exceed 90° F (32° C). Provide continuous ventilation and indirect air movement during application and during the curing process for the oil resistant coating. Protect oil resistant coating system to prevent damage from rain, surface water incursion or freezing conditions for a minimum of 24 hours after application. SCHEDULING Revision 03.21.14-gc 2 Allied Construction Technologies, Inc. AC•Tech Oil Buster System™(OBS) AC•Tech OBS SPECIFICATION; Division 9 A. Before installation of VCT, sheet vinyl, rubber flooring, wood, carpet and/or epoxy flooring systems over the interior concrete slabs, anhydrous calcium chloride testing ASTM F 1869 and/or RH Probe Tests ASTM F 2170™ shall be performed by the Owner's Special Inspector as outlined In Article 3.1 below. B. The Owner's Special Inspector will coordinate with the Owner scheduling oil contamination core/sample testing and allowing enough time to test, submit and install the oil resistant system before installation of floor finish. C. The Owner's Special Inspector will allow a minimum of 28 days or as much time as is reasonable for the concrete slab to dry before installing Anhydrous Calcium Chloride tests and/or RH In-Situ Probe Tests. All flooring, mastics, glues, and/or surface debris shall be removed to provide an absorptive, sound concrete substrate prior to installing tests as per ASTM F1869 and ASTM F2170. PART 2 – PRODUCTS 2.1 MANUFACTURERS A. Acceptable Manufacturer: Allied Construction Technologies, Inc. (AC•Tech) 3302 Croft Street; Norfolk, VA 23513 info@actamerican.net (757) 855-5100. 1. 2. 3. 4. B. 2.2 AC•Tech Oil Buster System™ (OBS) provided by AC•Tech Oil Removal & Containment System, which may be Incorporated In the work, shall be the product of a single manufacturer, no substitutions. Requests for substitutions will be considered in accordance with the provisions of Section 01600. Provide materials of one manufacturer throughout the project. Terminology hereafter is based upon the products of AC•Tech. SYSTEM; MATERIALS A. General: Use materials of one manufacturer throughout the project as hereinafter specified. B. Oil Removal and Containment System: Penetrating Oil Extraction Detergent with an applied Oil Resistant Epoxy Coating, specifically formulated chemicals and resins to provide the following characteristics and properties in a one coat system. 1. C. Penetrating Oil Extraction Detergent: 1. 2. D. The installation consists of one to two (1 - 2) applications of the Penetrating Oil Extraction Detergent and one (1) coat of the Oil Resistant Epoxy Coating to be applied to a properly prepared concrete substrate. Product: AC•Tech Oil Buster System™ Detergent (OBS-D) as manufactured by AC•Tech. Physical Properties: a. Color: Clear b. VOC: 0.0 gm/L c. Biodegradable Oil Emulsifier Oil Resistant Epoxy Primer: 1. 2. Product: AC•Tech Oil Buster System™ Coating (OBS-C) as manufactured by AC•Tech. Physical Properties: a. Two-component epoxy resin b. Viscosity: 800 CPS c. Mix Ratio by weight: 8.33:1; By Volume: 3.5:1 d. Pot Life @ 70°F (21°C): ~1 hour e. Compressive Strength: 11,500 PSI f. Specific Gravity: 2 gm/cm3 g. Flash Point: > 200°F (>95°C) h. Solids: 98% Revision 03.21.14-gc 3 Allied Construction Technologies, Inc. AC•Tech Oil Buster System™(OBS) AC•Tech OBS SPECIFICATION; Division 9 i. j. E. Sand Broadcast: Application of a broadcast sand into wet OBS-C to be broadcast at ~15 minutes after application of OBS-C. 1. 2. 3. F. VOC: 4 gm/L Color: Gray Product: US Silica “Q-Roc” # 2 or similar product Physical Properties: a. Silica Sand; washed and dried measured sieve sizing. b. Mesh/Sieve Size: 40 – 50 / 50 – 60 mix; avoid mesh sizes 70 and over. c. Do not use commercial play sand (unwashed and un-dried). Prior to installation of any cementitious patch or self-leveling underlayment system, ensure all excess sand from the broadcast of the OBS-C is removed from the surface of the cured OBSC Epoxy Coating. (OPTIONAL) Hydraulic Cementitious Materials 1. 2. 3. After AC•Tech OBS-C has cured, be sure to follow any and all manufacturers instructions for subsequent installation of cementitious materials. Ensure cementitious materials are compatible with the AC•Tech OBS-C Epoxy Coating prior to installation. a. Installing a test installation of the proposed cementitious material over the AC•Tech OBS-C Epoxy Coating is recommended. Ensure underlayment material and thickness are suitable with subsequent flooring system adhesives and materials. G. If Substrate Moisture Vapor Emissions Rate (Transmission) exceed 6 lbs (ASTM F1869), then a Vapor Reduction System must be applied over the cured OBS-C. 1. 2. 2.4 Products: Manufactured by AC•Tech a. AC•Tech 2170™; Moisture Reduction and Alkalinity Control System. b. AC•Tech 2170™ SLP Self-Leveling Primer, for the application and bonding of subsequent cementitious underlayments over the cured Moisture Reduction System. Consult all appropriate product technical data sheets and architectural specifications for further information regarding the AC•Tech 2170™ and AC•Tech 2170™ SLP should it be required. MIX DESIGNS A. Use clean containers and mix thoroughly as per Manufacturer's requirements to obtain a homogeneous mixture. Pre-mix the “A” component of the oil resistant epoxy coating prior to adding the “B” component. Use a low speed motor less than 400 rpm and a two bladed Jiffy mixing blade only. DO NOT AERATE. Mix ratios are measured by volume. B. AC•Tech OBS Mix Ratio: Mix Component A and B at a ratio of 4:1 by volume; 8.33:1 By Weight. PART 3 – EXECUTION 3.1 EXAMINATION A. Submit Anhydrous Calcium Chloride testing according to ASTM F1869 (using latest ASTM standard) and/or RH In-Situ Probe Test according to ASTM F2170 (using ASTM latest standard), and ASTM F710. Tests shall be performed by the Owner's Special Inspector and results provided to the Architect, Owner, General Contractor, and Oil Resistant Coating Systems Manufacture's Representative. B. Submit concrete core samples from any and all areas where contamination is suspected or evident. 1. Concrete core samples must be taken from the installation area by the Owner’s Special Inspector. 2. Core samples should be marked and tagged according to the location from which they were taken. 3. Core samples shall be approximately 3” in diameter and 2” in depth/height (“short cores”). 4. A site map detailing the core sample locations must be included with core samples. Revision 03.21.14-gc 4 Allied Construction Technologies, Inc. AC•Tech Oil Buster System™(OBS) AC•Tech OBS SPECIFICATION; Division 9 C. Submit data set and analysis generated by core samples taken from project floor as determined by an independent, prominent laboratory and submitted to the Architect, General Contractor, Applicator and Oil Resistant System’s Manufacturer’s Representative. The concrete should receive testing for concrete deficiencies and contaminates using the following protocols: 1. 2. 3. 4. 5. 6. 7. D. X-Ray Diffraction (XRD) & Energy Dispersive X-Ray (EDXA) a. Checks for constituents in concrete matrix 1. Aggregate 2. Fines (Optional) Thin-Slice Petrography a. Checks for Alkali-Silica-Reaction (ASR) and other deleterious conditions in concrete. Concrete should conform to ACI Committee 201 Report “Guide to Durable Concrete.” Ensure manufacturer’s technical staff receives all testing analysis and results. Core sample data and analysis will determine installation procedures for OBS-D. Adhesion tests: 1. 3.2 Ion-Chromatography (IC) a. Checks for metallic sodium and potassium salts and chlorides b. Checks for un-reacted sodium and potassium silicates Infrared Spectroscopy (IR) a. Checks for organic contaminates 1. Hydrocarbons: Oils, grease, fuel 2. Organics: Blood, urine and other organic contamination The Owner's Special Inspector shall verify proper adhesion of flooring adhesives, coatings, and leveling compounds to the final Oil Removal and Containment System or Vapor Reduction System for acceptability. Contact Manufacturer's Representatives for recommendations. PREPARATION A. Prepare concrete surface in accordance with ICRI Technical Guideline No. 03732: Clean all surfaces to receive Oil Buster System™. Remove all foreign matter such as adhesives, coatings, floor covering, leveling compounds, paint and any obstructions. 3. Shot blast and grind all floors per ICRI Technical Guideline No. 03732 to a CPS-4. 4. If surface contamination prevents proper preparation, a preliminary cleaning with the OBS-D will be required. Consult manufacturer’s technical staff for further instructions. 5. Use a magnetic broom or similar tool to remove any fugitive shot. 6. Clean surfaces with Vacuum and remove any dust, debris and residue from the substrate. 7. Remove all old stopping and/or flexible materials from expansion joints and clean all dust and dirt from cracks and control cuts. 8. Static or non-moving cracks that are 1/64“ wide or less can be sealed or flooded with the OBSC Epoxy Coating during normal OBS-C application, not before treatment with the OBS-D. 9. Static or non-moving cracks that are between 1/64” and 3/64“ wide and in temperature stable environments can be saw-cut/chased and filled with the OBS-C Epoxy Coating during normal OBS-C application, not before treatment with the OBS-D. 10. Static or non-moving cracks, control cuts and expansion joints that are larger than 3/64“ AND any dynamic or moving cracks, control cuts and expansion joints or any concrete substrates that are exposed to temperature fluctuations should be treated as follows: a. Open crack, control cut or expansion joint to 1/4” width and coat all exposed crack walls with the OBS-C Epoxy Coating during normal installation. b. Once OBS-C with sand broadcast is cured, install a flexible backer rod into void. c. Install a suitable caulk over backer rod and into crack to bring flush with concrete surface and proceed with subsequent installation. 11. Inform Oil Removal and Containment System manufacturer if concrete additives have been used in the concrete matrix or topically applied, such as hardeners, densifiers, curing compounds and any other water-soluble compounds or contaminates. 1. 2. B. Repair severe concrete damage or imperfections prior to Oil Removal and Containment System installation with approved concrete repair materials. Comply with all requirements as listed in all product Manufacturer's technical data information. Consult with vapor reduction manufacturer. Revision 03.21.14-gc 5 Allied Construction Technologies, Inc. AC•Tech Oil Buster System™(OBS) AC•Tech OBS SPECIFICATION; Division 9 3.3 C. On existing concrete or on substrates that have experienced a flooring failure, testing for concrete deficiencies or contamination such as (but not limited to), Alkaline-Silica-Reaction (ASR) is recommended and is the responsibility of the Building owner. D. Shot blast a small test area and review surface profile and concrete absorbency with the finished flooring applicator. Ensure the flooring contractor or installer is aware that a cementitious patch or self-leveling material may be required to provide a smooth and/or level surface prior to the finished flooring or coating installation. INSTALLATION A. AC•Tech Oil Buster System™ (OBS) Application: 1. Oil Buster System™ Detergent (OBS-D) a. Use the AC•Tech Oil Buster System Detergent (OBS-D) to clean the concrete slab in accordance with the product data sheets and product literature. b. Prior to AC•Tech OBS-D application, ensure to have proper containment receptacles for all wastewater from treatment area. Wastewater may be hazardous, depending on contamination and concrete constituents as identified in core testing results and analysis. Follow all federal, state and local environmental requirements for disposal of wastewater. c. Apply AC•Tech OBS-D on area to be treated using cold water and special, highpressure hydro-foaming gun (available from the product manufacturer) in a thick, even coat or “foam carpet”. d. Allow the foam to penetrate the concrete for approximately 1 hour, during which time the foam will turn clear. e. Follow OBS-D application with the deep cleaning procedure of the floor area using a high-pressure floor spinner. i. Floor Spinner Requirements: 1. 5 gpm (19 Lpm) delivery. 2. 4,000 - 5,000 PSI (27.6 - 34.5 mPa). 3. 180°F (82°C) hot water. f. Vacuum all standing water and contain all wastewater in a proper receptacle(s). g. Repeat cleaning procedure as necessary or recommended by the AC•Tech technical staff. h. After the cleaning cycles are complete, rinse entire deck area with clean, 180°F (82°C) hot water and vacuum up all standing water leaving no puddles. Only clean what can be coated with the OBS-C Epoxy Coating. i. Do not let concrete remain uncoated after OBS-D treatment, as oil will again migrate to surface. If conditions require an extended wait period between OBS-D and OBS-C applications, then the OBS-D cleaning process must be repeated. j. The coverage rates for the OBS Special Detergent are dependent on the surface texture, porosity and the amount of contamination that is present in the slab. A spread rate of 400 – 800 sq. ft. / gallon may be expected. The levels and type of contamination as determined by core testing analysis may determine the actual spread rate of this product. 2. Oil Buster System™ Coating (OBS-C) a. OBS-C must be installed immediately following the OBS-D Cleaning process. Ensure there are no remaining puddles or wastewater on surface of concrete. b. Using a 300 – 400 RPM drill with a epoxy or “jiffy” type mixing attachment, premix AC•Tech OBS-C Part A for ~30 seconds, making sure all solids at bottom of container are thoroughly mixed. c. Pour OBS-C Part B into Part A and mix for 2 – 3 minutes. Ensure mixture is homogenous in texture and appearance. d. Apply OBS-C in one coat using a flat or notched (16 mil) squeegee at a fixed coverage rate of 100 sq ft /gallon (2.1 sq m/L). e. Back-roll OBS-C with a 3/8” nap roller, leaving no areas uncoated. f. After 15 – 20 minutes (depending on the ambient temperature), broadcast silica sand to rejection at an approximate rate of ½ to ¾ lb / sq. ft. (2.5 to 3.7 kg / sq. m). Use only washed and dried silica sand of proper mesh/sieve size. Broadcast sand up into the air and let fall on wet coating; do not throw into coating with force. Allow a minimum of 12 hours to cure before sweeping up excess sand. Sand may be re-used if clean. Revision 03.21.14-gc 6 Allied Construction Technologies, Inc. AC•Tech Oil Buster System™(OBS) AC•Tech OBS SPECIFICATION; Division 9 g. B. (OPTIONAL) Hydraulic Cementitious Materials 1. 2. C. After AC•Tech Oil Buster System™ has cured and excess sand has been removed, most hydraulic cementitious materials can be installed directly to the final coating. Be sure to follow any and all manufacturers instructions for subsequent installation of cementitious materials. Ensure cementitious materials are compatible with the AC•Tech OBS-C Epoxy Coating. a. Ensure underlayment material and thickness are suitable with subsequent flooring system adhesives and materials. (OPTIONAL) Vapor Reduction System 1. D. If concrete Moisture Vapor Emissions Rates (MVER) exceed 6 lbs. / 1000 sq. ft. / 24 hrs (ASTM F1869), a Vapor Reduction System must be installed. a. AC•Tech 2170™ Vapor Reduction System Application: 1. Before application, review all technical data sheets, MSDS and safety information prior to handling and installation of materials. 2. Coverage rates for this system depend on surface conditions and the mesh size of the silica sand broadcast into the OBS-C. Always follow the appropriate or prescribed spread rate, per manufacturers recommendations and instructions. 3. Using a 300 – 400 RPM drill with a epoxy or “jiffy” type mixing attachment, premix AC•Tech 2170™ Part A for ~30 seconds, then pour Part B into Part A and mix for 2 – 3 minutes. Ensure mixture is homogenous in texture and appearance. 4. Immediately pour mixed material onto substrate after mixing. 5. Use a flat squeegee to spread material to appropriate spread rate. Ensure sand from OBS-C Epoxy Coating is completely covered. 6. Back-roll material immediately following with a suitable 3/8”, short-nap roller leaving no areas uncoated. 7. Allow material for cure for a minimum of 12 hours prior to installing subsequent flooring systems or coatings. 8. When installing flooring systems and coatings directly to the AC•Tech 2170™, ensure subsequent coating, system or adhesive is suitable for installation over a non-porous substrate. 9. For additional application instructions, please consult the technical data sheet. (OPTIONAL) Bonding Surface for Hydraulic Cementitious Materials 1. 2. 3. 4. E. If cementitious patch or self-leveling underlayment system is to be installed, the surface of the cured AC•Tech 2170™ vapor reduction system must be primed prior to installing patch or self-leveling underlayment. Apply a thin, even coat of AC•Tech 2170™ SLP at a thickness of 1 - 2 mils using a short nap 1/16” roller, squeegee or a clean mop to spread the material. Apply an even, uniform film, leaving no areas untreated. Do not let material puddle. If material has puddled, use a clean brush or mop to evenly spread material. Do not apply excess material; heavy, thick or puddled applications may compromise the adhesion of any subsequent cementitious material. (OPTIONAL) Hydraulic Cementitious Materials 4. 5. 6. 3.4 Do not allow the OBS Oil Resistant Primer to puddle in any depressions, bugholes or recesses present in the substrate surface. Use a hand brush to brush out all puddles and maintain coating thickness. After AC•Tech 2170™ SLP has cured, be sure to follow any and all manufacturers instructions for subsequent installation of cementitious materials. Ensure cementitious materials are compatible with the AC•Tech 2170™ epoxy and the AC•Tech 2170™ SLP primer prior to installation. a. Installing a test installation of the proposed cementitious material over the AC•Tech 2170™ epoxy and AC•Tech 2170™ SLP primer is recommended. Ensure underlayment material and thickness are suitable with subsequent flooring system adhesives and materials. Warranty Revision 03.21.14-gc 7 Allied Construction Technologies, Inc. AC•Tech Oil Buster System™(OBS) AC•Tech OBS SPECIFICATION; Division 9 A. B. 3.5 CLEANING A. B. 3.6 Manufacturer shall provide a fifteen (15) year standard warranty at no additional charge. Installer/applicator of oil resistant coating shall provide standard installation warranty for workmanship. Clean all tools and equipment with xylene or similar solvent immediately after use. Remove all debris/empty cans immediately after installation. PROTECTION A. B. C. Protect each coat during specified cure period from all traffic, topical water and any contaminants. Protect installed products until completion of project. Touch-up, repair or replace damaged products before substantial completion. END SECTION 09601 Revision 03.21.14-gc 8