TECHNICAL SPECIFICATIONS: 1. PV modules 2. Deep cycle battery 3. White LED with lamp holder and lampshade 4. Exterior luminary including lampholder 5. DC switch 6. DC plug box 7. Fuse holder and fuse 8. Outdoor cabling - Cabtyre cable: 2x2.5mm2 and 2x4mm2 - Illumination cable: 2x2.5mm2 and 2x4mm2 9. Indoor cabling - Special Ripcord: 2 x 0.75mm2, 2 x 1.5mm2, 2 x 2.5mm2 and 2 x 4mm2 Document1 1 / 18 Subject Description Value To be filled by supplier PV MODULES 1 2 Electrical characteristics Voltage Peak Power (Pp) 3 4 Tolerance Number of cells 5 Construction / design Material 6 Encapsulation (glass) 7 By-pass diode 8 Frame 9 Junction boxes Specifically manufactured for effectively charging 12 V batteries Pp required is the minimum peak power guaranteed by the supplier. At least 95 Wp (i.e. +10% of the nominal Wp) Positive tolerance is preferred. See Row above Typically comprising 36 solar cells in series. For any other number of cells, the tender will demonstrate how the module can effectively charge a 12 V battery in the local conditions of temperature. 12 V 95 Wp >= 36 Silicon (Mono-crystalline or poly-crystalline) PV cells encapsulated in a protective tempered and smooth glass material which should be at least 3.2 mm thick. Glass-film (Tedlar or equivalent) laminate. located in the module junction box so that it can be replaced. Minimum qty : Aluminum edge reinforced frame with holes for secure mounting to a sub structure. All modules with the same frame that withstand the duration of the module power output warrantee. Positive and negative terminals should be enclosed with either: a) in a weather proof junction box with sealing glands and robust metallic screws, accepting a cable up to 2 x 4 mm². Plastic screws are not accepted. 3.2 mm 1 for 18 PV cells IP 54 b) output cable that connects the module via a sealed weather proof termination. 10 11 Labeling of product Each unit must be labeled with : a. Manufacturer, Model Number b. Serial Number with RFID (active or passive) c. Pp (Wp +- tolerance), UmppSTC, ImppSTC, Uoc STC, Isc STC STC : 1000W/m²; Cell temperature 25°C; AM 1.5 Document1 2 / 18 12 Subject Serial number Description Value To be filled by supplier Clearly visible, incorporated / engraved inside the laminate, A “NuRa” logo is required along with a specific number and text “if stolen, please call ………….”) Guarantee 13 Performance guarantee After 20 years of operation, the remaining peak power should be least 14 Product guarantee In years of operation. 15 International norms The applicable standards are; certificates will be required 16 Additional requirements 18 Local norms Must be respected if any exists. (Laws to comply with during manufacturing) 19 Recycling 20 Local environment conditions Documentation requested (for each module type) A certificate of membership to the Association PV Cycle (PV module recycling) will be appreciated if supplied by the tenderer. Tropical – temperature minimum and maximum 22 Dimensions 23 Comments Document1 10 years IEC 61215 (2005-04): “Crystalline silicon terrestrial photovoltaic (PV) modules – Design qualification and type approval” IEC 61730 (module electrical safety) 17 21 80 % a. Manufacturer, Model Number b. Pp, UmppSTC, ImppSTC, Uoc STC, Isc STC c. Temperature coefficients for : MPP Power (%/K), MPP Voltage (mV/K or %/K) and Isc (mA/K or %/K), Uoc (mV/K or %/K) d. Number of bypass diode e. I-V curve at STC and NOCT 10°C 45°C In English Physical dimensions: 123.1 x 55.6 x 2.5 cm Maximum width of the module is 55.6 cm Upon delivery and for final acceptance : The minimum peak power will be checked with the flash test results of PV modules to be supplied (excel format) 3 / 18 24 Subject Option Document1 Description Value To be filled by supplier Simple and effective anti-theft system for modules 4 / 18 DEEP CYCLE BATTERIES 1 2 Electrical characteristics Voltage Capacity 3 Life cycle at I20 4 5 Self-discharge rate Distilled water consumption Construction / design 6 7 In case : VRLA are offered 8 9 10 In case : OV are offered Document1 6 cells of 2 V Initial C20 capacity rated at 25°C, at the C20 discharge rate and 1,75 V / cell. Before its residual life drops below 80 percent of the rated Ah capacity when discharged down to an average depth of discharge (DOD) of 20 percent at the discharge rate of 20 hours. Maximum permissible at 25°C / month For open vented battery only : should be minimal (less than 0.33 ml water distilled /Ah during boost charge) 12 V 96 Ah >1500 3% Lead-acid battery; Open Vented (OV)or Valve Regulated Lead Acid (VRLA) VRLA : Maintenance free deep-cycle battery, with a nominal voltage of 12 V and immobilized electrolyte. Valve regulated lead acid (VRLA) Gel type AGM type Or combination of both OV : With electrolyte level clearly visible (from side or top). OV: Electrolyte reservoir to exceed at least 20% of the volume covering the plates (i.e. minimum 4 cm above the plates) OV: Topping-up of electrolyte no more frequently than once or twice per annum OV : may be supplied wet-charged condition. If dry-charged, electrolyte must be supplied in accordance with battery supplier specifications. Battery and associated containers should be packaged to handle transport down rough dirt roads. The procedure for initial charge shall be provided at time of tender, and shall be tested prior to acceptance of the batteries. Batteries are to be charged according to the manufacturer’s specifications OV: Distilled water, funnel, hydrometer, protective gloves, eye protection, danger signage (acid spills, no smoking, etc.) 5 / 18 11 12 IP ratings 13 Connection terminals OV: enclosure and battery room ventilation shall be designed according to IEC62485-2 “Safety requirements for secondary batteries and battery installations – Part 2: stationary batteries”. Casing should be non corrosive, robust. IP64 Corrosion resistant terminals to secure the connection of electrical wires of 2 x 4 mm2 Labeling of product 14 Each unit labeled indicating: 15 Serial number a) Name and country of manufacturer b) Month and Year of manufacture or batch number c) Model or Type number (Gel, AGM, etc.) d) Rated voltage and capacity at C/n (best C/10 or C/100) Serial number (it would be an advantage if batteries are supplied with indelible serial numbers) example: Battery type-yy-ww-unique number Guarantee 16 >2 years Lifetime Warranty International norms 18 The applicable standards are; certificate will be required Document1 IEC 61427 Ed. 2.0 (2004-05): “Secondary Cells and Batteries for Photovoltaic Energy Systems (PVES) – General Requirements and Methods of Test” IEC 60896-11; Ed 1.0 (2002): “Stationary lead-acid batteries General requirements and methods of test. Part 1: Vented types” IEC 60896-21 and 22 Ed 1(2004); “Stationary lead-acid batteries General requirements and test methods : Valve regulated types” PV GAP, PVRS 5A “Lead-acid batteries for solar photovoltaic energy systems – General requirements and methods of test for modified automotive batteries”. Universal Technical Standard for Solar Home Systems - Thermie B: SUP 995-96, ECDGXVII, 1998. Version 2, revised 2001. Battery Guide for Small Stand Alone PV systems IEA PVPS Task III 991223 Where standards are in conflict, the local or international standards will take precedence (which ever applied upon NuRa 6 / 18 discretion). Batteries which have not been certified as meeting the above standards need to be tested according to the General test conditions and Method as listed in IEC 61427 (2004-05), section 7 and 8. Additional requirements 19 Local norms Must be respected if any exists 20 Battery recycling 21 Local environment conditions Documentation requested Would be an advantage if recycling can be organized by supplier and a residual scrap value with battery offered. Tropical – Minimum and maximum operating temperature 22 15°C 45°C a) Nominal capacity at discharge rates ( I10, I20, I100 ) b) Cycle number versus DOD at C20 discharge rate at 20°C. c) Cycle number versus DOD at a C20 discharge rate at 30°C. d) A curve with charging voltage versus temperature (-10°C to 40°C). e) Charging current versus charging time. f) Capacity versus battery temperature (-10 to 40°C). g) Self-discharge versus storage temperature (-10 to 40°C). h) Battery cycle life versus temperature i) Shelf life versus temperature (operating temperature: -10°c to 40°C). j) Curve with SOC versus electrolyte density (for OPVB) k) Operating and maintenance manual 23 Additional comment White LED lamp with lamp holder and lampshade 1 Electrical characteristics Voltage 2 Power 3 Luminous efficiency Document1 Nominal Voltage Voltage Range of (11V – 13V) Nominal power with a range between 90% and 110% of the nominal voltage value. Under rated voltage, without cover and reflector 12 V 1-3 W >100 lm/W 7 / 18 Should be not less than 100% of this rated value throughout a voltage range of 10.5 to 15 V and stated with the light temperature (warm, cool) Total initial lumen output should be 85 percent of nominal and specified value after 100 hours of operation. Should not produce interference, either radiated or conducted, in the following radio frequencies: AM 530 kHz – 1600 kHz; SW1: 2.3 MHz – 7 MHz; SW2: 7 MHz – 22 MHz, and in any operating condition. 4 5 Construction / design White LED protection 6 Lamp fitting 7 8 Switching lifetime 9 Covered by a highly transparent diffuser (Bare LEDs will not be accepted) Screw mounted Integrated power supply must ensure safe, flicker free and stable operation in the whole range of voltage (10.5 V to 15 V Rated voltage) in the whole range of temperatures (see section: local environment operating conditions) Minimum number of cycles (at nominal voltage and 2 hours 45 minutes on and 15 minutes off). Manufacturer/supplier must supply test report. Protected against reversed polarity. E 27 >8000 10 Acoustic noise At 1 m from the lamp under full load conditions <30dB 11 IP ratings For indoor use (for outdoor use : IP 54) IP 42 Labeling of product 12 Each unit labeled indicating: Model number; rated voltage, wattage and date of manufacture or batch number. 13 Serial number If possible Guarantee 14 Design lifetime Document1 Between 10.5 to 15 V operation and with lumen output of 80% or rated value ((PVRS11A Sections 6.3.4.2 and 6.4.5.2 for conditions of test). >15000 hrs 8 / 18 15 2 years Product guarantee International norms The applicable standards are; certificate will be required 16 CE norms and ISO 9001 Additional requirements 17 Local norms 18 19 20 Local environment operating conditions Documentation requested 21 Additional comment Lampshade Must be respected if any exists Each lamp must be supplied with a E27 holder in plastic (metallic holder will not be acceptable) Minimum and maximum operating temperature 15°C 45°C Product brochure Certificate of test of luminous efficacy over time (at least over 15000 hrs) It will be an advantage to supply lamps with a dedicated permanent marking that will differentiate these lamps with the lamp available on the local market PVC This is an example of suitable product (picture) 22 Exterior luminaire including lamp holder 1 2 Electrical characteristics Voltage >12V The luminaire must allow the E27 3W LED lamp to be fitted inside Construction / design 3 comprises the casing, diffuser and E27 lampholder 4 light diffuser may be made of glass or heavy duty transparent acrylic, UV resistant (not polycarbonate) Document1 E27 9 / 18 5 This is an example of suitable product (picture below) 6 IP ratings 7 8 Connection terminals Protection against rain and insect IP 54 Lamp holder fitting E 27 Screw types (for cables connections) Labeling of product 9 Each unit labeled indicating: Guarantee Model number,rated voltage, maximum allowed lamp wattage 10 Design lifetime Weather and UV resistant 11 Product guarantee International norms 10 years >2 years The applicable standards are; certificate will be required CE norms and ISO 9001 12 Additional requirements 13 Local norms Must be respected if any exists 14 Minimum and maximum operating temperature 16 Local environment operating conditions Documentation requested 17 Additional comment 15°C 45°C Product brochure Lampshade (In-door) DC Switch Document1 10 / 18 1 2 3 Electrical characteristics Voltage Rated for DC service (24 V minimum) 12 V Current Rated for DC service 5A Construction / design 4 Suited for wall mounting and be of surface mounted type 5 Should include a clear visual indication of their state (ON/0FF or I/O). 6 Wires in switches should be fixed with screwed terminals (tighten with a screw, not spring). Brandname Labeling of product Guarantee Switching lifetime 7 Design lifetime 8 Product guarantee International norms Minimum number of cycles (at nominal voltage and 2 hours 45 minutes on and 15 minutes off) >16000 10 years >2 years The applicable standards are; certificate needed IEC 9 Additional requirements 10 Local norms Must be respected if any exists 11 Minimum and maximum operating temperature 12 Local environment operating conditions Documentation requested 13 Additional comment Switching lifetime 15°C 45°C Product brochure >16000 DC Plug Box 1 Electrical characteristics Voltage Document1 Rated for DC service (12V) 12 V 11 / 18 2 3 4 Current Rated for DC service Comprise three pin-plugs and one car cigarette lighter holder Only special DC sockets and plugs are allowed. No AC units acceptable. 10 A 3 +1 Construction / design 5 Suited for wall mounting and be of surface mounted type. 6 Designed to prevent reverse polarity connection. 7 Labeling of product Marked during manufacturing: rated current and voltage, manufacturer. 8 Guarantee 9 Design lifetime 10 Product guarantee International norms 10 years 2 years The applicable standards are; certificate needed IEC 11 Additional requirements 12 Local norms Must be respected if any exists 13 Minimum and maximum operating temperature 14 Local environment operating conditions Documentation requested 15 Additional comment Example is supplied by Specialized Solar Systems (www. specializedsolarsystems.co.za) Document1 15°C 45°C Product brochure 12 / 18 To be filled by supplier Fuse holder (supplied with a fuse) 1 2 Electrical characteristics Voltage Current Construction / design Rated for DC service (24 V) Nominal (rated at least 150% above maximum loads output) 3 Fuse is to be installed about 10 cm from the battery positive terminal 4 Should be suited for blade fuses (automotive car fuse). Wiring of the fuse holders should have a current rating of at least 30 A at a voltage of 12 V (at least 4 mm2) Have a protection cover to avoid electrolyte corrosion 5 6 12 V 20 A The item is suitable (picture on the right): Labeling of product Nothing required 7 Guarantee 8 Design lifetime 9 Product guarantee International norms Document1 10 years 2 years The applicable standards are; certificate needed 13 / 18 Connectors, fuses and circuit-breakers should meet the specifications given in 8.4 and 8.5 of IEC 61214 ed.1. 10 Additional requirements 11 Local norms Must be respected if any exists 12 Minimum and maximum operating temperature 13 Local environment operating conditions Documentation requested 14 Additional comment 15°C 45°C Product brochure Outdoor cabling Cabtyre (2.5mm2 or 4mm2) Construction / design 1 Flexible (multistrand wire), 2-core. 2 Weatherproof and outer insulation must be sunlight (UV)-resistant: - sheath of neoprene, UPVC, or hard PVC, - “black surfix” with aluminium foil shield hard PVC sheath (E.g : rubber-coated and PE-coated cables, Solar cable, or HO7RNF) Temperature resistance of all interconnecting cables should be 3 4 color-code Positive : Red or brown, >75°C Negative : Black or blue Labeling of product Marked during manufacturing : rated voltage, cross-section 5 Guarantee 6 Design lifetime 7 Product guarantee International norms 8 Document1 20 years 2 years The applicable standards are; certificate needed IEC 60811. (Common test methods for insulating and sheathing materials of electric and optical cables) 14 / 18 Additional requirements 9 Local norms Must be respected if any exists (Applicable SABS/SANS standards) 10 Minimum and maximum operating temperature 11 Local environment operating conditions Documentation requested 12 Additional comment -5°C 75 °C Product brochure Illumination Cable (2.5mm2 or 4mm2) Construction/Design Flexible (multistrand wire), 2-core 3 Color Code Weatherproof and outer insulation must be sunlight (UV)-resistant: - sheath of neoprene, UPVC, or hard PVC, - “black surfix” with aluminium foil shield hard PVC sheath (E.g : rubber-coated and PE-coated cables, Solar cable, or HO7RNF) Positive : Red or brown, Negative : Black or blue 4 Labeling of product Marked during manufacturing : rated voltage, cross-section 5 Design lifetime 1 2 6 7 20 years 2 years Product guarantee International norms The applicable standards are; certificate needed IEC 60811. (Common test methods for insulating and sheathing materials of electric and optical cables) 8 9 Additional requirements 10 Local norms Must be respected if any exists (Applicable SABS/SANS standards) 11 Minimum and maximum operating temperature 12 Local environment operating conditions Documentation requested 13 Additional comment Document1 -5°C 75 °C Product brochure 15 / 18 Indoor Cabling Special Ripcord (0.75, 1.5, 2.5 and 4 mm2) 3 Construction / design Flexible insulated copper wires and cables, 2-core 4 Flat twin (parallel configuration) PVC insulated 5 Temperature resistance of cables should be : 6 color-code Positive : Red or brown >75°C Negative : Black or blue Labeling of product Marked during manufacturing : rated voltage, cross-sections 7 Guarantee 8 Design lifetime 9 Product guarantee International norms 20 years 2 years The applicable standards are; certificate needed 10 IEC 60811. (Common test methods for insulating and sheathing materials of electric and optical cables IEC 60227-1:1993, Polyvinyl chloride insulated cables of rated voltage up to and including 450 V/750 V-Part 1: General requirements Additional requirements 11 Local norms Must be respected if any exists (Applicable SABS/SANS standards) 12 Minimum and maximum operating temperature 13 Local environment operating conditions Documentation requested 14 Additional comment Document1 -5°C 75°C Product brochure 16 / 18 List of abbreviations: DOD : Depth of discharge OV : Open Vented batteries (battery thats need distilled water topping up, Mppt : maximum power point tracking Mpp : maximum power point Noct: Nominal operation cell temperature SOC : State of charge (battery) STC: standard test conditions VRLA : Valve Regulated Lead Acid (maintenance freelead acid battery): Document1 17 / 18 Document1 18 / 18