Greenable Technology Group Inc.
Green Gator Intra-Flow Processing Technology (Patent Pending)
Introducing the Green Gator stand-alone, fully integrated, fully compatible and fully
capable plastic processing and material re-purposing plants!
The Greenable Technology Group Inc., the emerging global leader in post-consumer and postindustrial plastic waste processing technology is proud to introduce our new line of processing
equipment – the Green Gator line!
With over eight-years of extensive R&D and equipment design, the Greenable Technology Group
introduces the Intra-Flow Processing Technology Green Gator 100, 200, 1001, 2002, 3003 and
4004 series of turn-key processing plants. Based on the global need to keep plastic waste from
entering our landfills, we have developed solutions, which meet the growing needs of
environmentally sensitive, value-minded processors. Our plants turn waste into re-purposed
products!
The most basic of processing plants is our Green Gator 100, a single compounding extruder with
a single tool carousel … delivering the most compact and fluid processor of plastic waste into repurposed products. Imagine, taking all your plastic waste, putting it into our processing equipment
and making a product you can sell … imagine the possibilities!
Our most complex system, the Green Gator 4004, is a fully integrated, fully programmable
processing plant where you can have four material input streams like Co-Mingled Category 1-7
AND film and laminated materials AND carpet AND expanded polystyrene … all being melted
and mixed using our Green Gator Multi-Material Management System … to create four
separate products for resale form plastic garbage! Imagine, plastic garbage in and plastic lumber
out … plastic garbage in and plastic landscape architectural materials out … plastic garbage in
and plastic furniture out! Imagine the possibilities.
Other combinations of equipment; the Green Gator 200, 1001, 2002, and 3003, are volume
variations of our processing technology. Look at some of the exceptional features of the basic
Intra-Flow Processing Technology:
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All systems come complete with an integrated Green Gator Control Technology
module.
Materials achieve full material homogenization due to the process.
Capable of integrating various material types during the process.
Capable of processing any level of contaminated materials.
All systems monitor and mitigate moisture levels to ensure consistent product quality.
A bi-lateral venting system ensuring regulated pressure control.
A unique screw flight angle combination to mitigate pressure damage to product moulds.
And, some of our equipment features:
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Rigid bases with leveling pads and ‘docking’ points for improved equipment connectivity.
Steel cast frames for durability and increased in-use longevity.
Heavy-duty double reduction gear reducers for better torque control.
Equipment sensor coordination and data logging via the Green Gator Control
Technology.
AC drives systems with ‘balanced’ gearbox configurations to reduce HP requirements.
Easy, standardized wire management system.
Fully ‘sensored’ systems to reduce or even eliminate operator error or faulty materials.
Just to name a few!
Plant Descriptions:
Green Gator 100
Basic Plant Configuration: A single compounding extruder with a single carousel for product
tooling.
Major Features List
Categories of Plastic Materials
(Categories 1 – 7)
Large Input Control Area
(Improving Feed Speed Times)
Variable Content Manager
(Identification of Material Mixtures)
Continuous Mix Feed
(In-Process Mixture of Various Materials)
Homogenization Process
(Ensuring Clean Materials)
Contaminated Material Processing
(Any Contaminants)
Direct Material Feed
(Feed Shredded Materials)
Processing Volume
Included
Yes
Yes
N/A
Yes
Yes
Yes
Yes
500 lb./hour
Compounding and Pumping Extruder
1
Tool Carousel
1
Product Tooling
Optional
20 station tooling
The Green Gator 100 is capable of processing over 500 pounds of plastic waste per hour and can
consume for re-purposing over 2.5 million pounds of plastic waste per year! 2 employees are
needed to operate this plant.
Green Gator 200
Basic Plant Configuration: A single compounding extruder with twin carousels for product
tooling.
Major Features List
Categories of Plastic Materials
(Categories 1 – 7)
Large Input Control Area
(Improving Feed Speed Times)
Variable Content Manager
(Identification of Material Mixtures)
Continuous Mix Feed
(In-Process Mixture of Various Materials)
Homogenization Process
(Ensuring Clean Materials)
Contaminated Material Processing
(Any Contaminants)
Direct Material Feed
(Feed Shredded Materials)
Processing Volume
Included
Yes
Yes
N/A
Yes
Yes
Yes
Yes
750 lb./hour
Compounding and Pumping Extruder
1
Tool Carousels
2
Product Tooling
Optional
40 station tooling
The Green Gator 200 is capable of processing over 750 pounds of plastic waste per hour and can
consume for re-purposing over 3.8 million pounds of plastic waste per year! 2-3 employees are
needed to operate this plant.
Green Gator 1001
Basic Plant Configuration: A single melt extruder, a single compounding extruder, and a single
pumping extruder and carousel for product tooling.
Major Features List
Categories of Plastic Materials
(Categories 1 – 7)
Large Input Control Area
(Improving Feed Speed Times)
Variable Content Manager
(Identification of Material Mixtures)
Continuous Mix Feed
(In-Process Mixture of Various Materials)
Homogenization Process
(Ensuring Clean Materials)
Contaminated Material Processing
(Any Contaminants)
Direct Material Feed
(Feed Shredded Materials)
Processing Volume
Included
Yes
Yes
Yes
Yes
Yes
Yes
Yes
1000 lb./hour
Melt Extruder
1
Compounding Extruder
1
Pumping Extruder and Tool Carousel
1
Product Tooling
Optional
20 station tooling
The Green Gator 1001 is capable of processing over 1000 pounds of plastic waste per hour and
can consume for re-purposing over 5.0 million pounds of plastic waste per year! 3-4 employees
are needed to operate this plant.
Green Gator 2002
Basic Plant Configuration: Two melt extruders, a single compounding extruder, and twin
pumping extruders and carousels for product tooling.
Major Features List
Categories of Plastic Materials
(Categories 1 – 7)
Large Input Control Area
(Improving Feed Speed Times)
Variable Content Manager
(Identification of Material Mixtures)
Continuous Mix Feed
(In-Process Mixture of Various Materials)
Homogenization Process
(Ensuring Clean Materials)
Contaminated Material Processing
(Any Contaminants)
Direct Material Feed
(Feed Shredded Materials)
Processing Volume
Included
Yes
Yes
Yes
Yes
Yes
Yes
Yes
1250 lb./hour
Melt Extruders
2
Compounding Extruder
1
Pumping Extruder and Tool Carousels
2
Product Tooling
Optional
40 station tooling
The Green Gator 2002 is capable of processing over 1250 pounds of plastic waste per hour and
can consume for re-purposing over 6.3 million pounds of plastic waste per year! 4-5 employees
are needed to operate this plant.
Green Gator 3003
Basic Plant Configuration: Three melt extruders, a single compounding extruder, and three
pumping extruders and carousels for product tooling.
Major Features List
Categories of Plastic Materials
(Categories 1 – 7)
Large Input Control Area
(Improving Feed Speed Times)
Variable Content Manager
(Identification of Material Mixtures)
Continuous Mix Feed
(In-Process Mixture of Various Materials)
Homogenization Process
(Ensuring Clean Materials)
Contaminated Material Processing
(Any Contaminants)
Direct Material Feed
(Feed Shredded Materials)
Processing Volume
Included
Yes
Yes
Yes
Yes
Yes
Yes
Yes
1500 lb./hour
Melt Extruders
3
Compounding Extruder
1
Pumping Extruders and Tool Carousels
3
Product Tooling
Optional
60 station tooling
The Green Gator 3003 is capable of processing over 1500 pounds of plastic waste per hour and
can consume for re-purposing over 7.6 million pounds of plastic waste per year! 5-6 employees
are needed to operate this plant.
Green Gator 4004
Basic Plant Configuration: Four melt extruders, a single compounding extruder, and four
pumping extruders and carousels for product tooling.
Major Features List
Categories of Plastic Materials
(Categories 1 – 7)
Large Input Control Area
(Improving Feed Speed Times)
Variable Content Manager
(Identification of Material Mixtures)
Continuous Mix Feed
(In-Process Mixture of Various Materials)
Homogenization Process
(Ensuring Clean Materials)
Contaminated Material Processing
(Any Contaminants)
Direct Material Feed
(Feed Shredded Materials)
Processing Volume
Included
Yes
Yes
Yes
Yes
Yes
Yes
Yes
1750 lb./hour
Melt Extruders
4
Compounding Extruder
1
Pumping Extruders and Tool Carousels
4
Product Tooling
Optional
80 station tooling
The Green Gator 4004 is capable of processing over 1750 pounds of plastic waste per hour and
can consume for re-purposing over 8.8 million pounds of plastic waste per year! 6-7 employees
are needed to operate this plant.
Plant Technical Information:
Green Gator
Model
Numbers
Basic
Footprint
100
200
1001
2002
3003
4004
200 ft2
400 ft2
1000 ft2
2500 ft2
4000 ft2
6000 ft2
Air
Air
Air
Air
Air
Melt Extruder
Single or
Twin Screw
Drive Motor
Type (AC or
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Cooling Type
NA
NA
Length (In)
NA
NA
Width (In)
NA
NA
Height (In)
NA
NA
Shipping
Weight (lb)
NA
NA
DC)
Drive Motor
Size (HP)
Standard
Gearbox
Gearbox
Ratio
Barrel Zone
(Kw)
Clamp Zone
(Kw)
Air
Compounding Extruder
Single or
Twin Screw
Drive Motor
Type (AC or
DC)
Drive Motor
Size (HP)
Standard
Gearbox
Gearbox
Ratio
Barrel Zone
(Kw)
Clamp Zone
(Kw)
Cooling Type
Length (In)
Width (In)
Height (In)
Shipping
Air
Air
Air
Air
Weight (lb)
Pumping Extruder
Single or
Twin Screw
Drive Motor
Type (AC or
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Cooling Type
NA
NA
Length (In)
NA
NA
Width (In)
NA
NA
Height (In)
NA
NA
Shipping
Weight (lb)
NA
NA
DC)
Drive Motor
Size (HP)
Standard
Gearbox
Gearbox
Ratio
Barrel Zone
(Kw)
Clamp Zone
(Kw)
Air
Air
Air
Air
Carousel
Drive Motor
Type
Drive Motor
Size (HP)
Cooling Type
Water
Water
Water
Water
Water
Water
Number of
Tooling
Stations
10-20
10-20
10-20
10-20
10-20
10-20
Length (In)
Width (In)
Height (In)
Shipping
Weight (lb)
The above are Basic Plant Configurations and can be altered to meet the customer process and
performance requirements.