On the effect of infiltration pressure on structural and mechanical properties of EP/A356 Al syntactic foam M. Taherishargh*, I.V. Belova, G.E. Murch, T. Fiedler Centre for Mass and Thermal Transport in Engineering Materials, Discipline of Mechanical Engineering, University of Newcastle, Callaghan NSW 2308, Australia Abstract The effects of infiltration pressure on density, microstructural and mechanical properties of expanded perlite (EP)/A356 aluminium syntactic foam were investigated. Defective cell structure due to incomplete infiltration of gaps between EP particles at a pressure of 0.02 MPa causes low density and poor mechanical properties. At 0.04 MPa infiltration pressure, improved infiltration of EP particles results in a distinct increase in density and mechanical properties of the foams. Upon further increase in pressure (0.06 MPa), the density only slightly increases due to limited penetration of the melt into the surface pores of EP particles while mechanical properties remain almost identical. Accordingly, there is an optimum infiltration pressure at which the ratio of mechanical properties to density is the highest. Keywords: metallic syntactic foams; mechanical properties; SEM; infiltration; deformation. * Corresponding author. E-mail: Mehdi.Taherishargh@uon.edu.au. Ph: +61 (02) 49216198