Section B12 PAPER#2188 THE USE OF POLY-PARAPHENYLENE TEREPHTHALAMIDE (KEVLAR) IN PERSONAL BODY ARMOR Daniel Chilutti (dsc31@pitt.edu), Erik Schaub (ehs9@pitt.edu) Abstract— War is a very relevant and emotional inevitability in our society. To prevent injury and loss of life, armor has been used in combat for many centuries. Over time, weapons gained strength, and armor was no match for these weapons. Scientists have longed to develop a material that is practical and effective in the protection from firearms. The solution to this problem was discovered by DuPont in 1965 while trying to make stronger steel belting for vehicle tires [1]. One mixture of an aromatic polyamide had odd qualities that were inconsistent with others. The polyamide was spun and became what we now know of as Kevlar. Kevlar has a unique molecular structure that allows it to be strong yet flexible. This dense and compact structure is what makes Kevlar five times stronger than steel by weight. One concern about Kevlar is its byproduct. Kevlar uses a unique process involving sulfuric acid, which is a very toxic acid. There is much work being done to prevent any harm from this process and its byproducts. DUPONT AND THE UNLIKELY CHEMICAL Before 1965, the field of polymer science was very small. One major polymer that had been invented before this 1965 was Nylon. Nylon has its origins at the chemical company DuPont. DuPont is a large chemical company that has worked to produce innovative products since it was founded in 1802 [2]. In 1965, DuPont had been trying to find a new fiber that was strong and flexible so that it could be used in racing tires. Before, steel was the main component to hold the tires together. Steel had a few problems, one being its high weight. What DuPont planned to accomplish for tires was to find a replacement for steel that made the tires lighter and stronger. This would make tires that are lighter while being able to last longer. As a byproduct this would also improve fuel economy for commercial vehicles and reduce the dependence on oil, an objective of DuPont. Stephanie Kwolek, a chemist at DuPont, was assigned to this project [3]. Not much was known about synthetic fibers at the time, but Kwolek was an up and coming pioneer in the field. With the knowledge of the time and her own chemical intuition, she started making mixtures of different aromatic monomers. One mixture presented unexpected behavior. It was very fluid, turbid and buttermilk-like in appearance. The man in charge of the spinnerets refused to spin the mixture that Kwolek created because he thought the turbidity of the solution would damage the spinning machine. Kwolek insisted that the machine would be able to handle the sample, and that he should spin it [3]. The result was incredible and much more than Kwolek or any of the other chemists had hoped for. The fibers were stronger than any they had ever seen before and it was due to its specific creation process. In this paper we will discuss the chemical structure of Kevlar and how its structure causes its unique mechanical properties. Kevlar has massively improved the field of personal body armor, resulting in fewer casualties due to gunshot wounds. We will discuss the environmental effects of the production of Kevlar as well as the ethics of the use and production of Kevlar because of its beneficial effects at the battlefront. Key Words— Kevlar, Materials Science, Polymers, Body Armor, Organic Materials, Molecular Structure. KEVLAR: A MODERN MARVEL Can you imagine a flexible material that is lightweight, stronger than steel, and resistant to fire? This material exists and it is called Kevlar. Kevlar was created in 1965 at a DuPont lab. It was originally supposed to be used in tires to make them lighter. The tires would be lighter because of Kevlar’s physical properties which arise from a specific production process. The uses for Kevlar are numerous. We will show the importance of Kevlar by touching on all of the uses it has to offer, mainly its use as body armor. Body armor in some cases is a mixture of ceramic plates enclosed in a very strong flexible material, in this case Kevlar. In other cases they wrap the Kevlar in a plastic liner. The strength of Kevlar originates from its molecular structure. Another component which leads the structure is the particular way it is formed. However, there are some ethical concerns with Kevlar such as chemical byproducts, UV degradation, and its use in war. To understand Kevlar, it is important to first know of its origins. THE PROCESS OF CREATING KEVLAR Kevlar is produced by the chemical reaction of terephthaloyl chloride with para-phenylenediamine [4]. The two monomers undergo a condensation reaction that is carried out multiple times. It is a condensation reaction because for each individual reaction there is one unit of hydrochloric acid produced [4]. This type of reaction is known as a polymerization. A polymerization reaction is a process where monomer molecules, in this case terephthaloyl chloride and para-phenylenediamine, combine together to make another molecule. This reaction will happen many times and results in long chains of molecules known as polymers. University of Pittsburgh Swanson School of Engineering April 14, 2012 1 Daniel Chilutti Erik Schaub composites for marine sporting goods and aerospace applications. The other grades of Kevlar are 100, 119, 129, AP, and XP. These other grades have applications in areas such as protective apparel, rubber goods, ballistic materials, and ropes and cables [7]. Over the past decade DuPont has been expanding its Kevlar production. DuPont invested $50 million to increase its production capacity of Kevlar at their plant in Richmond Virginia [8]. In October, DuPont announced the opening of its $500 million Cooper River Kevlar Facility. With this plant their overall global production will be increased initially by 25% and will grow to 40% over the next two years according to DuPont [9]. In 2005 a new research and development facility was opened in China. This facility is one of the more than 75 research and development facilities operated by DuPont [11]. DuPont has been expanding their Kevlar production because the demand for Kevlar has grown greatly due to its unique properties. FIGURE 1 THIS IS THE STRUCTURE OF THE KEVLAR FIBERS [2]. The reaction occurs under anhydrous conditions at temperatures between -15o C and 30o C [4]. During the reaction hydrochloric acid is produced as a product of the two monomer molecules. This acid is may cause significant corrosion problems in processing equipment such as the spinneret. Therefore it is necessary to add a base to the solution to neutralize the acid [4]. The preferred bases are lithium and calcium salts. The solution of the two monomers is stirred continuously for two to twenty four hours as the polymer forms [4]. After the stirring is complete, the solution has turned into a viscous, gel-like mass. In addition to the desired compounds there may be some insoluble salts formed [4]. It is necessary to remove these salts before the material is pressed or spun. After these impurities are removed the fiber may be concentrated under vacuum to produce the fluid desired for spinning. To isolate the poly(pbenzamide) the mixture is combined with water in a suitable blender and then is converted to a powder. This powder is washed with water and alcohol and is dried overnight in a vacuum oven at about 60o-70 o C [4]. The Kevlar fibers are all that is left and they are ready to be spun. Kevlar yarn is spun in a process known as wet spinning. In this process, a solution of 100% anhydrous sulfuric acid and Kevlar fibers are pushed, under pressure, through small holes [4]. The device that the dissolved polymer is passed through is called a spinneret. As the molecules pass through the tiny holes in the spinneret they are all aligned in a uniform position [5]. As they leave the spinneret, the newly formed yarn is cooled and solidified by cold water. Then the fiber is heated slightly, hardening it, and is spun up on a spool [6]. This is the final product of the Kevlar production process and now the yarn is ready to be sold. Kevlar comes in different grades. These grades have different properties and therefore are used for different purposes. DuPont, the manufacturer of Kevlar, makes seven different grades [7]. Kevlar 29, which was the original make of Kevlar, is used in ballistic applications, ropes and cables, protective apparel such as cut resistant gloves, and as rubber reinforcement in tires and automotive hoses [7]. Kevlar 49 is used in fiber optic cables, plastic reinforcement, and in PRODUCTION COSTS OF KEVLAR One thing about Kevlar that deterred its inception was the high production cost. Originally, DuPont feared that Kevlar might cost more than they could reasonably sell it for. First of all, not just anyone can produce Kevlar. The proper equipment is required to carry out just the right reaction to create it. DuPont was able to produce Kevlar because it was an already established chemical company with both research and production facilities. Not many other companies, at the time, had the same resources that DuPont had. Secondly, the reaction process calls for concentrated sulfuric acid to keep the polymers dissolved in the solution. Sulfuric acid is not only dangerous, but very expensive. Due to it being dangerous, it is expensive to handle and contain. Along with this, it is a painstaking process to get the sulfuric acid so concentrated, so there is another contributing factor to its high cost [12]. In addition to all these prior costs, there is also the cost of labor. Workers at DuPont were certainly not underpaid, which means that a lot of their profit goes to the hard working employees. While it may seem unlikely for Kevlar to be profitable, the applications for it are so incredible that consumers were willing to pay the high prices. THE INCREDIBLE PROPERTIES OF KEVLAR: A MOLECULAR STRUCTURE ANALYSIS Kevlar is known for its strength. This strength comes from certain properties of the long chain molecule. One property of Kevlar that makes it strong is its alignment with respect to the other Kevlar molecules. The long chain molecules are aligned parallel to each other. This molecular alignment is unique to Kevlar because of the rigidity of the molecule itself [10]. This rigidity arises from the para orientation of 2 Daniel Chilutti Erik Schaub 427o C and 482o C in air depending on the grade used [5]. The family of aramid fibers, to which Kevlar belongs, has fire resistant properties; meta-aramid fibers are marketed as heat resistant materials. Para-aramid fibers, which include Kevlar, have more market applications but are still flame retardant [13]. Kevlar can operate in temperatures up to 190o C without any adverse effects on its strength. Though Kevlar is flame resistant, it can still be ignited. Kevlar has a limiting oxygen index of 29; limiting oxygen index is the minimum concentration of oxygen, expressed as a percentage, necessary to support combustion of a polymer [13]. During ignition, Kevlar fibers do not melt but glow. After the material is removed from the flame no after burning is observed [5]. Because of this Kevlar is classified as a self-extinguishing material. While being burned Kevlar does not drip. This is a common occurrence with organic fibers and may lead to flame propagation. At temperatures above 450o C the surface of Kevlar fibers will char. This charring will protect the other fibers from the flame [13]. Burning Kevlar will produce combustion gasses. These gasses are mostly carbon dioxide, water, and oxides of nitrogen. However, carbon monoxide small amounts of hydrogen cyanide, and other toxic gasses may be produced depending on the burning conditions [5]. In addition to its fire resistance, Kevlar exhibits other interesting properties when it is exposed to heat. Furthermore, when it is exposed to elevated temperatures, Kevlar, unlike other organic fibers, does not experience any shrinkage [5]. Other fibers such as nylon suffer significant, irreversible shrinkage. Another striking property of Kevlar is that its specific heat varies with temperature. As the temperature of the Kevlar fibers increases, the specific heat of the fiber increases as well. The increase in specific heat is significant, it more than doubles when the temperature is raised from 0o C to 200o C [5]. Furthermore, in arctic conditions (-46o C) the tensile properties of Kevlar are not adversely effected. In fact, Kevlar actually gets slightly stronger at low temperatures. These effects can be attributed to a slight increase in molecular rigidity. In cryogenic temperatures (196o C) Kevlar shows no embrittlement or degradation [5]. Like many other polymers, Kevlar is sensitive to UV light. Unprotected fibers tend to be discolored from yellow to brown after prolonged exposure [14]. Extended exposure can lead to loss of mechanical properties depending on wavelength, exposure time, radiation intensity, and the shape of the Kevlar product [5]. Degradation only occurs in the presence of oxygen and is not enhanced by any other factors such as moisture or atmospheric contaminants. Two specific requirements must be met before light of a particular wavelength causes degradation: first, the polymer must absorb the light; and second, the light must have sufficient energy to break the chemical bonds [5]. The required wavelength that is found in nature that can degrade the Kevlar fibers occurs between the wavelengths of 300 nm and 450 nm [13]. The Kevlar must be protected if it is being the benzene ring that is the backbone of the molecule. With rigid polymers, as the concentration increases the molecules begin to align parallel to each other. As the solution containing the Kevlar molecules is spun, the molecules that are randomly aligned emerge with an almost uniform molecular orientation. As the Kevlar fibers are spun this orientation remains intact and contributes to the strength of the fibers [5]. Another property of Kevlar that leads to its high strength is the intermolecular hydrogen bonding present between neighboring molecules [10]. The hydrogen bonding occurs between partially positively charged Hydrogen atoms and the partially negatively charged carbonyl group. Because these two groups are present in the amide bond between each individual monomer this hydrogen bonding occurs consistently between the multiple long-chain molecules. The chemical makeup of Kevlar makes it amazingly strong. The tenacity of the fiber is the breaking strength of the fiber divided by the denier. The denier is the mass if the fiber per 9000 meters. The tenacity of Kevlar is measured to be 424000 psi. In comparison the tenacity of steel wire is measured 285000 psi and the tenacity of fiberglass is measured to be 66500 psi. The density of Kevlar in lb/in3 is measured to be 0.052 while the densities of steel wire and fiberglass are 0.280 and 0.090 respectively [5]. With these values, we can calculate the specific tensile strength of these materials. By dividing the tenacity by the density we obtain the ration of weight to strength. The specific tensile strengths of Kevlar, steel wire, and fiberglass are 8.15, 1.0, and 7.40 respectively. By this comparison we can see that by weight Kevlar is more than 8 times stronger when being under tension along the length of the fiber [5]. Kevlar is chemically stable under a wide variety of exposure conditions. However, when the fiber is treated with aqueous strong acids, strong bases, or sodium hypochlorite, degradation can happen [5]. The effect of degradation on the Kevlar fiber weakens it and reduces its breaking strength. This degradation occurs particularly over long periods of time and at elevated temperatures. Certain acid or base solvents cause more degradation than others while some solvents cause no degradation at all. Furthermore, the amount of degradation observed in the fiber may vary drastically with different concentrations of the solvent, temperature of the solution, and time of exposure to the selected solvent. For example when treated with a 40% (w/w) solution of sodium hydroxide at 21 o C for 100 hours there was no strength loss in the fiber. However, with a 10% solution of sodium hydroxide at 99o C for 100 hours there was total degradation of the fiber [5]. Even though the structural integrity of the Kevlar fibers decay as the pH deviates from 7 in either direction, acidic conditions cause more severe degradation than basic conditions that are equidistant from neutral [5]. One unique property of Kevlar is that it does not melt. It decomposes at relatively high temperatures between 3 Daniel Chilutti Erik Schaub used in areas in which it could be exposed to light of that wavelength. Only small amounts of this light occur in artificial light sources such as incandescent or fluorescent light bulbs or in sunlight filtered by glass. Kevlar is selfscreening; therefore external fibers form a protective barrier which shields inner fibers from the harmful UV light [14]. The stability increases with size, so thicker materials will have more protection. It is possible to avoid this problem with light by covering the Kevlar with other fibers or by putting a jacket over the exposed area. each other and help to reinforce the area that was impacted. The plastic liner also helps to absorb some of the energy of the bullet [15]. The Kevlar fiber which composes the vest is able to handle these impacts without failing because of the high tenacity of the fibers as was described in the properties section. As the bullet impacts the vest the fibers stretch and are able to absorb the energy of the impact without being destroyed. There are many different styles of ballistic body armor but the use of Kevlar or Kevlar-like fibers are common in all of them. One specific example of body armor that utilizes Kevlar is the Interceptor body armor. The Interceptor body armor is commonly used by United States combat troops overseas and it is standard issue. This set of body armor uses Kevlar along with other ceramic plating to provide protection for the wearer [17]. Another use of Kevlar is in sporting goods. Because of Kevlar’s strength it is used to reinforce and lighten products. Some applications involve the hulls of boats such as canoes, kayaks, and sailboats. Because they are made of Kevlar these boats are much lighter and are much more resistant to damage when compared to boats with hull made of other materials [18]. Kevlar is also used in sporting goods including tennis rackets, snowboards, and helmets [19]. Kevlar is also used in tires. Kevlar was originally synthesized when DuPont was looking to make a substitute for steel in racing tires. Today Kevlar is still used in tires to help maintain strength and to resist being punctured by objects that the tire may run over. Kevlar is used to help reinforce the sidewalls of tires which contribute to greater stiffness in the tires. This aids in cornering and overall better maneuverability in the tires [9]. Another application of Kevlar in tires is to help reduce the noise produced while driving. Kevlar reinforced rubber has been adopted and marketed by tire companies such as Goodyear [9]. In the future Kevlar could be used to replace steel in the bead area of the tire. The bead is the edge of the tire that sits on the wheel. If you were to replace all of the steel beads on a Boeing 747 jet with Kevlar composite materials you could reduce the overall weight by 1,700 pounds. This would lead to better fuel economy in the jet [9]. THE REASON WE KNOW THE NAME ‘KEVLAR’ Kevlar’s unique chemical structure allows it to have multiple uses. The use it is most known for is its role in ballistic materials such as body armor, but it has many uses ranging from sports equipment to ropes to tires. Most of these applications rely on Kevlar’s strength. The most famous application of Kevlar is its use in ballistic materials such as body armor. Kevlar is used in body armor because of its high strength to weight ratio. Kevlar’s role in ballistic armor is to stop the projectile and absorb the energy of the impact. Inside the vest there are multiple layers of Kevlar and plastic film. Together these layers make the vest effective in stopping bullets [15]. A bullet has a large amount of kinetic energy after being fired and will cause damage to the person on the receiving end. To stop the bullet, the Kevlar fabric is woven tightly together in an interlaced pattern. If looked at under a microscope the pattern looks like small squares uniformly distributed over the surface [15]. THE FUTURE OF KEVLAR Even though Kevlar has been used in hundreds of different products since it was discovered, there are still people out there developing new and innovative uses for it. Contrary to popular belief, Kevlar is not just used in the military and in law enforcement but it had many commercial uses as well. One up and coming use for Kevlar is in cookware. Because of Kevlar’s miraculous ability to withstand high temperatures, it is often used as a lining underneath a Teflon coating on the surface of pots and pans. Kevlar provides safety and convenience when used in this way. Along with lining in pots and pans, Kevlar has been integrated into cooking gloves. These gloves provide consumers with FIGURE 2 THIS IS A VISUAL REPRESENTATION OF THE STRUCTURE OF A KEVLAR VEST [15] This dense weave is what is responsible for stopping the bullet. The Kevlar weave absorbs the impact of the bullet and spreads the energy of the bullet out along the fabric in the vest. Because of the way the Kevlar fiber is woven it can spread out the energy of the bullet impact in all directions. Furthermore, the interwoven Kevlar fabric can take the impact from a bullet in any direction. As the bullet makes contact with the vest the interlocked fibers all pull on 4 Daniel Chilutti Erik Schaub protection against temperatures of up to 540 degrees Fahrenheit [20]. To add to these gloves capability, the strength of Kevlar also protects against accidental knife injuries while cutting food. If more people used these gloves, knife injuries in the kitchen would drastically decrease. Fiber optics is a new technology that has gaining recognition in the technological community. Kevlar provides strength and protection against mechanical stresses [20]. Proper conduction is very important to signal transduction in fiber optic cables and if any object were to crush or cut the cable the signal would be interrupted. Kevlar’s strength acts to protect the cables from being crushed and adding to the reliability of the connection. One under looked problem in households is the flammability of mattresses. Modern mattresses contain very flammable materials. A common attempt to counter this is to include fire resistant materials inside the mattress to prevent a fire from reaching it. However, this is not the most effective way of solving the problem. Recently, mattresses have been made with Kevlar weaved into the outer lining. This decreases the chance of a fire entering a mattress and igniting the flammable materials inside [20]. Certainly this is a very beneficial thing for all mattresses to have. With all these new technological uses for Kevlar, it is easy to think that it will eventually run out of new uses. However, the research in this world is always expanding and there is bound to be new applications of this material that will benefit all. chemical in a very useful way. They must control it and dispose of it properly as to not harm anyone. To do this the acid was converted into the useful compound called gypsum. This compound can be used by wallboard and cement manufacturers [12]. The environment is a large concern when dealing with sulfuric acid. The companies do a good job with handling the chemicals in the production properties. With this control of harm, the use of sulfuric acid can be justified and seen as ethical. Another concern is whether manufacturing of a product used to aid in warfare is ethical. Even though Kevlar is used to protect people from harm, people are likely to associate anything related to war to be ethically questionable. It is very important to distinguish between the two main types of items produced for war: those that aid in the destruction of people and property, and those that protect people and their property. Kevlar is strictly one of the products that aids in the protection of lives by protecting soldiers and law enforcement officers from enemy fire. There are many stories of soldiers who had their lives saved by a Kevlar vest. One account that supports this claim comes from USA Today about a U.S. Army veteran. “In a daylong firefight last year against the Taliban in a snow-covered Afghan valley, Army soldier Jason Ashline was struck by two bullets from an AK-47 assault rifle. The slugs lodged harmlessly in his flak jacket.” Ashline went on to say, “The bullets knocked me over and took the wind out of me, but I didn't feel any pain”[21]. This story provides real life evidence of how the vest is ethical because of its ability to save lives. Deceit and trickery are unethical acts. As discussed earlier, a major problem with Kevlar is how it degrades when exposed to UV lighting. Because it could mean life or death, users of Kevlar should know the dangers they face if the Kevlar material degrades. This is where the producers have been good at providing relevant information to their customers. It is the production company’s ethical duty to prevent this from happening to their material. One way companies have approached solving this goal is by covering Kevlar in extra material that is resistant to UV lighting degradation and also protects the under layer of Kevlar from the light. It is important to note that the companies still choose to warn consumers of this effect even though they have worked to make the problem almost nonexistent. They explain the process and its ability to lower the strength of Kevlar. The fact that the companies are going out of their way to prevent product failure, warn consumers of the slightest chance of failure, and make advances to end chances of failure is what makes the production of Kevlar products ethical. Although there are many aspects to Kevlar that seem to hinder the progress of the product such as a strong acid byproduct, a strong acid used in production, Kevlar’s use in war, and UV degradation of the fibers. These aspects are being openly countered and controlled by the producers. The acids are being contained and disposed of properly to ETHICAL CONCERNS OF KEVLAR There are some cases in which the ethics of the production and uses of Kevlar can be questionable. The first questionable ethical concern of Kevlar is that the production process yields concentrated HCl (hydrochloric acid). HCl is one of the seven strong acids. One of the properties of a strong acid is the ability to break down and degrade substances, altering them chemically. This means that the acid has the capability to harm anything it touches. It can also lead to severe bodily harm if a worker’s skin or eyes were to come into contact with it. That is why these producers work to contain and control the acid. By neutralizing the acid, it becomes weaker and is able to be handled and disposed of properly. Along with its controllability, this acid is used as a reactant in many industrial processes. This means that it can easily be reused and turns from a harmful byproduct into a useful product. With this alternative use for the harmful byproduct, it is obvious that this factor is no longer an unethical one. Along with the byproduct of HCl, another dangerous chemical is involved in the production process of Kevlar. In the spinning process the strong acid H2 SO4 , or sulfuric acid, is used to keep the water insoluble fibers dissolved in the solution. This acid is expensive to purchase, and it is also dangerous to handle and dispose of. It is very important for the producers of Kevlar to deal with this 5 Daniel Chilutti Erik Schaub [5] “Technical Guide: Kevlar aramid fiber”. DuPont. [Online Booklet]. Available: http://www2.dupont.com/Kevlar/en_US/assets/downloads/KEVLAR_Tech nical_Guide.pdf [6] “Spinning and Structure of Kevlar”. Youtube, Film. http://www.youtube.com/watch?v=Z2cEtl1rzZI&feature=results_main&pla ynext=1&list=PL2F98B56BFB%094930E0 [7] “Kevlar Fiber and Filament”. [Online Webpage]. Available: http://www2.dupont.com/Kevlar/en_US/products/fibers/fiber.html [8] (2001, Aug 8). “DuPont expands Kevlar fibre production in Virginia”. Chemical Business Newsbase. [Online Article]. Available: http://galenet.galegroup.com/servlet/BCRC?srchtp=adv&c=1&ste=31&tbst =tsVS&tab=2&aca=nwmg&bConts=2&RNN=A77056270&docNum=A77 056270&locID=upitt_main [9] (2012, Feb). “DuPont starts $500 million Kevlar plant”. General OneFile. [Online Article]. Available: http://go.galegroup.com/ps/i.do?action=interpret&id=GALE%7CA2803875 00&v=2.1&u=upitt_main&it=r&p=ITOF&sw=w&authCount=1 [10] “What makes Kevlar so strong?”. Microworlds. [Online Article]. Available: http://www.lbl.gov/MicroWorlds/Kevlar/KevlarPutting.html [11] (2009, Feb). “DuPont’s Miracles of Science”. DuPont. [Online Article]. Available: http://www2.dupont.com/Kevlar/en_US/assets/downloads/dupont.pdf [12] “The Kevlar Innovation.” R & D Innovator. [Online Article]. (1995, November). Available: http://www.winstonbrill.com/bril001/html/article_index/articles/151200/article184_body.html [13] X. Flambard, S. Bourbigot. (2002, Dec 16) “Heat Resistance and Flammability of High Performance Fibres: A Review”. Fire and Materials. [Online Article] pp. 155-168. Available: http://onlinelibrary.wiley.com/doi/10.1002/fam.799/pdf [14] F. Larsson. (1986, Jan 1). “The Effect of Ultraviolet Light on Mechanical Properties of Kevlar 49 Composites”. Journal of Reinforced Plastics and Composites. [Online Article]. Available: http://jrp.sagepub.com/content/5/1/19 [15] T. Harris. “How Body Armor Works”. HowStuffWorks. [Online Article]. Availible: http://science.howstuffworks.com/body-armor1.htm [16] A. Brent Strong. “Polymeric Reinforcing Fibers”. [Online Article]. Available: http://strong.groups.et.byu.net/pages/articles/articles/fibers.pdf [17] J. Pike. (2011, Jul 7). “Interceptor Body Armor”. [Online Webpage]. Available: http://www.globalsecurity.org/military/systems/ground/interceptor.htm [18] (2012). “Kevlar in Sports Equipment”. DuPont. [Online Webpage]. Available: http://www2.dupont.com/Kevlar/en_US/uses_apps/consumer/sports_equip. html [19] “Applications of Kevlar”. [Online Article]. Availible: http://www.odec.ca/projects/2004/clar4c0/public_html/en/applications.html [20] “Other Uses for Kevlar.” [Online Article]. Available: http://www2.dupont.com/Kevlar/en_US/uses_apps/other_uses.html [21] J. Swartz, E. Iwata. (2003, April). USA Today [Online]. Available: http://www.usatoday.com/money/world/iraq/2003-04-15-kevlar_x.htm reduce the chance of bodily harm. Kevlar is being used as a form of protection rather than something to harm people in warfare. Also, the producers of Kevlar are telling their clients of minor flaws of the material, and they have devised ways to protect against this process, all so that the failure of the product and ultimately the loss of life will be prevented. KEVLAR IS AND WILL CONTINUE TO BE A MAIN COMPONENT OF MATERIALS OF THE FUTURE Unfortunately, the world is not free from the atrocity that is war. It is for this reason that people work toward creating ways to protect those involved in war from this inevitability. One way this protection is being reached is through the use of Kevlar as armor. Kevlar has a rich background which has its roots in DuPont. Its conception happened when DuPont researched ways to make tires stronger while reducing the weight of them. The polymer was created by accident and was found to have incredible properties such as having high tensile strength, being lightweight, and being resistant to fire. These properties result from the unique chemical structure of Kevlar. The production process aligns the molecules in the fiber in such a way that they are bonded to each other with an intense strength. Through much research and development, this material was refined into what is now known as Kevlar. Many uses have been discovered for this product such as body armor, sporting goods and automobile tires. Kevlar may seem to have many negative factors but these have been minimized thus giving Kevlar a positive ethical standing. Kevlar is continually being used in new ways to create new and useful technology. What will be thought of next? ACKNOWLEDGEMENTS We would like to thank the department of Materials Science and Engineering for guiding us towards the field of Materials Science and Engineering. If not for this, we would have not chosen to learn more about Kevlar, which is a very interesting material to learn about. We would also like to thank the department of Freshman Engineering for giving us an opportunity to write papers for a conference, as this will be an integral part of our future as Engineers. We would like to thank our co-chair, Julia Ramone, and our chair Robert Boback. ADDITIONAL SOURCES A. Clements , M. Dunn , V. Firth , E. Hubbard , J. Lazonby and D. Waddington. (2010, Nov.). “Kevlar and Composites.” Chemistry Review. pp. 24. M. G. Dobb, D. J. Johnson, B. P. Saville. (2003, March). “SupraMolecular structure of a high-modulus polyaromatic fiber (Kevlar 49).” Wiley Online Library. [Online] Available: http://onlinelibrary.wiley.com/doi/10.1002/pol.1977.180151212/abstract McGouldrick, Kevin, Owen B. Toon, and David H. Grinspoon. "Sulfuric acid aerosols in the atmospheres of the terrestrial planets." Planetary and Space Science. 59.10 (2011): 934-931. [Print]. Available: <http://www.sciencedirect.com/science/article/pii/S0032063310001583> . REFERENCES [1] V. Lambert. (2009, April) “Enhancement of spike and stab resistance of flexible armor using nanoparticles and a cross-linking fixative.” Florida Atlantic University. pp. 11 [2] (2012) “DuPont.com: Company at a Glance.” DuPont. Available: http://www2.dupont.com/Our_Company/en_US/glance/index.html [3] (2010, Nov.). “Kwolek: The Creator of Kevlar.” Chemistry review. pp. 19. [4] S. Kwoleck. (1971, Sep 7). “United States Patent 3,819,587”. [Online Patent]. Available: http://www.google.com/patents/US3819587?printsec=description#v=onepa ge&q&f=false J. Swartz, E. Iwata. (2003, April). USA Today [Online]. Available: http://www.usatoday.com/money/world/iraq/2003-04-15-kevlar_x.htm 6 Daniel Chilutti Erik Schaub 7