Expression of Interest

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Upscaling energy efficient production in small scale steel industry in India

EXPRESSION OF INTEREST

1.

GENERAL DETAILS

Unit name

Name of the Unit Owner

Address

:

:

:

2.

4.

3.

Phone

Mobile

Fax

Email

PLANT DETAILS

Type of fuel used

Calorific value of fuel

Specific fuel consumption

Specific power consumption

:

:

:

:

Furnace effective/full length

Furnace width/effective width

Recuperator installed

Automation & control system in re-heating furnace

No. of heating zones

Type of re-heating furnace

Capacity of re-heating furnace

Type of rolling mill

No. of rolling mill Stands

:

:

:

PRODUCTION DETAILS OF UNIT

Production capacity

Yearly production

Input product details

Product types

No. of working hours per day

Mill utilization (Optional)

Mill yield (Optional)

FUEL DETAILS

:

:

:

:

:

:

:

( m )

( m )

( yes / no )

:

:

:

:

( yes / no )

: ( Pulverized coal / F.O / Producer gas / Lump coal fired )

: ( ton per hour )

( Manual / Semi-Continuous / Continuous )

( ton per hour )

( ton per year )

( Ingots / Billets ) – Dimensions :

( h/d )

( % )

:

:

:

: ( kcal/kg )

[ (L/ton) ; (kg/ton) ; (Nm

3

/ton) ]

( kWh/ton )

No. Technology

Interested

Technology

1

2

3

4

5

9

10

11

12

6

7

8

1

2

3

4

5

1

1

Group - 1 A : SRRM – Low End Technology

Shell in shell type recuperator for pulverized coal firing system

Modified pulverized coal firing system

Energy efficient pulverizor

Installation of automation & control system (Proportional Integrated

Derivative [PID] based for reheating furnace air-fuel ratio control system)

High efficient U-tube cross flow type metallic recuperator (for furnace oil / gas fired reheating furnaces)

Variable Voltage Variable Frequency (VVVF) drive

Universal spindles & couplings

Antifriction roller bearings

Installation of Y-roller table in 3-Hi mill stands of rolling mills

Installation of tilting table for 3-Hi mill stand

Centralized lubrication technology

Energy efficient drives for rolling mills

Group - 1 B : SRRM – Low End Technology

Replacement of existing furnace with new energy efficient furnace

Conversion of fossil fuel to CBM based reheating furnace

Conversion of fossil fuel to biomass based producer gas reheating furnace

Revamping / modernization of pulverized coal fired re-heating furnace

Revamping existing furnace with energy efficient top fired re-heating furnace

Group - 2 : SRRM – Low End Technology

Revamping re-heating furnace for mini scrap based mills

Group - 3 : SRRM – High End Technology

Direct rolling implementation

1

Group - 5 : SRRM - New Generation Technologies

Oxy-fuel combustion

2

Regenerative burners

I am aware of the different technologies promoted by the project. I hereby confirm my interest and participation to become E

2

SRRM [Energy Efficient Steel Re-Rolling Mill].

Date :

Place : Name & Signature

Note: Please send the completed form by email to [email protected]

or by post to “Project

Management Unit, UNDP-AusAID-MoS Steel Upscaling Project, Jawahar Dhatu Bhawan, 39,

Tughlakabad Instt. Area, MB Road, Near Batra Hospital, New Delhi, India Pincode: 110062”.

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