Expression of Interest

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Upscaling energy efficient production in small scale steel industry in India

EXPRESSION OF INTEREST

1.

GENERAL DETAILS

 Unit name

 Name of the Unit Owner

 Address

:

:

:

 Phone

 Mobile

 Fax

 Email

2.

PLANT DETAILS

 Type of fuel used

 Calorific value of fuel

 Specific fuel consumption

 Specific power consumption

:

:

:

:

 Furnace effective/full length

 Furnace width/effective width

 Recuperator installed

 Automation & control system in re-heating furnace

 No. of heating zones

 Type of re-heating furnace

 Capacity of re-heating furnace

 Type of rolling mill

 No. of rolling mill Stands

:

:

:

3.

PRODUCTION DETAILS OF UNIT

 Production capacity

 Yearly production

 Input product details

 Product types

 No. of working hours per day

 Mill utilization (Optional)

 Mill yield (Optional)

4.

FUEL DETAILS

:

:

:

:

:

:

:

( m )

( m )

( yes / no )

:

:

:

:

( yes / no )

: ( Pulverized coal / F.O / Producer gas / Lump coal fired )

: ( ton per hour )

( Manual / Semi-Continuous / Continuous )

( ton per hour )

( ton per year )

( Ingots / Billets ) – Dimensions :

( h/d )

( % )

:

:

:

: ( kcal/kg )

[ (L/ton) ; (kg/ton) ; (Nm 3 /ton) ]

( kWh/ton )

No. Technology

Interested

Technology

Group - 1 A : SRRM – Low End Technology

1 Shell in shell type recuperator for pulverized coal firing system

2 Modified pulverized coal firing system

3 Energy efficient pulverizor

4

5

Installation of automation & control system (Proportional Integrated

Derivative [PID] based for reheating furnace air-fuel ratio control system)

High efficient U-tube cross flow type metallic recuperator (for furnace oil / gas fired reheating furnaces)

6 Variable Voltage Variable Frequency (VVVF) drive

7 Universal spindles & couplings

8 Antifriction roller bearings

9 Installation of Y-roller table in 3-Hi mill stands of rolling mills

10 Installation of tilting table for 3-Hi mill stand

11 Centralized lubrication technology

12 Energy efficient drives for rolling mills

Group - 1 B : SRRM – Low End Technology

1 Replacement of existing furnace with new energy efficient furnace

2 Conversion of fossil fuel to CBM based reheating furnace

3 Conversion of fossil fuel to biomass based producer gas reheating furnace

4 Revamping / modernization of pulverized coal fired re-heating furnace

5 Revamping existing furnace with energy efficient top fired re-heating furnace

Group - 2 : SRRM – Low End Technology

1 Revamping re-heating furnace for mini scrap based mills

Group - 3 : SRRM – High End Technology

1 Direct rolling implementation

Group - 5 : SRRM - New Generation Technologies

1 Oxy-fuel combustion ☐

2 Regenerative burners ☐

I am aware of the different technologies promoted by the project. I hereby confirm my interest and participation to become E 2 SRRM [Energy Efficient Steel Re-Rolling Mill].

Date :

Place : Name & Signature

Note: Please send the completed form by email to steel.india@undp.org

or by post to “Project

Management Unit, UNDP-AusAID-MoS Steel Upscaling Project, Jawahar Dhatu Bhawan, 39,

Tughlakabad Instt. Area, MB Road, Near Batra Hospital, New Delhi, India Pincode: 110062”.

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