Museum of Clemson History Final Design Report Prepared For: Capstone Developers 306 Lowry Hall Clemson, SC Date: November 28, 2012 Prepared By: Freeman Mach Consulting (2-1) Frederick Paige Armen Zadoorian Mason Smith Christopher Stubbs Final Report Deliverable Manager Christopher Stubbs Calculations Deliverable Manager Armen Zadoorian Final Design Report 2 Table of Contents Executive Summary …………….…………...……………………………………………………3 Objective.....……..………………………………………………………………………………...4 Scope….......……..………………………………………………………………………….…......4 Project Description…...…………………………………………………..………………………..4 Site and Transportation………….…………………….…..………………………….....…….......5 Design Methods……………….…………………………………..............……..………….. 5 Design Summary…………….....…………………………………………...............……......5 Technical Specifications.………………… …………….…..……………………..............….….7 Cost Summary …………………….…..…………………...........................................……7 Hydraulics and Hydrology……………………......………...…………………….……..….……....7 Design Methods……………….…………………………………..............………………….7 Design Summary…………….....…………………………………………...............…..……8 Technical Specifications.………………… …………….…..……………………..............….….9 Cost Summary…………………….…..………………….......................................…..…..9 Structural and Architectural.....…………………..……..….…………………….………...…..….9 Design Methods……………….…………………………………..............……..…………..9 Design Summary…………….....…………………………………………...............…...….10 Technical Specifications.………………… …………….…..……………………..............…....12 Cost Summary…………………….…..…………………...........................................…..12 Construction Estimating and Scheduling…………………………..……..…….………..………12 MasterFormat Division of Costs…..….…………………………..............................…………12 Total Cost & Cost/SF……………………………………………………………………………………….13 Schedule Development……………………………………………………………………….......................13 Potential Concerns…………………………………………………………………………………………..13 Sustainable Components…………………………………………………………………………………….14 Conclusions and Recommendations………………….…………………..…………...................14 References.…………………………………………..…..……..……………….…......................15 Appendices Section 2: Site and Transportation Section 3: Hydraulics and Hydrology Section 4: Structural and Architectural Section 5: Construction Estimating and Scheduling Section 6: Specifications Section 7: Request for Proposal Section 8: Proposal Section 9: Conceptual Design Report Section 10: Soils Report Final Design Report 3 Executive Summary The Museum of Clemson History is a 25,000 sq ft building with 12,500 sq ft on each of its two floors. The facility is located on a 5 acre area of land along perimeter road across from the South Carolina Botanical Gardens. The Museum of Clemson history has a 15’ floor to floor height with the exterior parapet wall having a maximum height of 33’. The building is covered in a brick veneer and held up structurally by a 8” CMU Block shear walls and structural steel framing. The structural steel framing uses a steel decking and joist system for the flat roof, and a structural steel beam and girder system to support the second floor concrete slab and steel decking. The ground floor of this building will be a 5” concrete slab. The sprinkled design of this building uses Type II-B construction. The building is zoned as Assembly Group A3 occupancy with a capacity of approximately 3,000 people. The site for the Museum of Clemson History was designed in AutoCAD to meet the regulations of the city of Clemson and overall standards accepted in the industry today. The site features an entrance road leading to the parking lot from Newman Rd Ext. Within the parking lot there is a one-way street that wraps around the building, providing access to the dumpster pad, and CAT bus stop. All aisles and roads contain a minimum of 12 foot lanes, and turning radii that the design vehicle, a fire truck, could maneuver through safely. The parking lot contains a total of 85 spaces, 3 of which are ADA spaces, and an additional 6 motorcycle spaces. Pedestrians can move safely from the parking lot to the building due to the sidewalks in from of the building. The total number of light poles needed to light the entire parking lot, including the access road, was 26 light poles. The site resulted in a net cut of 2154.6 cy. The design of the hydrology and hydraulics satisfied the requirements as set by Capstone Developers and the Greenville County Stormwater Ordinance. The pre-development peak discharge for the 2Yr and 10Yr-24Hr storm events were 4.448 cfs and 10.54 cfs respectively. The post-development peak discharge for the 2Yr and 10Yr-24Hr storm events were 4.246 cfs and 9.822 cfs respectively. With the post-development peak discharge smaller than the pre-development the design satisfies the requirements. The site features a 10ft deep stormwater pond to reach this goal. The pond includes an open top barrel top riser and rectangular broad-crested weir to serve as an emergency spillway. With a 2ft freeboard requirement the pond limit is 8ft from the bottom of the pond during the 100Yr storm event. The peak stage was recorded at 7.93ft so the pond meets code. Using IDEAL the pipes and inlets were designed to satisfy all design requirements. The Museum of Clemson History incorporates environmental as well as social sustainable features for many aspects of the project. The facility utilizes passive design practices to allow in as much natural lighting as possible through the use of the North and South sun. In addition, the facility was designed to meet a minimum LEED certification of silver in accordance with Clemson University’s goals. The total cost of the project was determined to be approximately $3,120,000 after making adjustments for location and inflation and adding both contingency and general conditions to the project. This resulted in a square foot cost of $125/SF. Construction on the facility is scheduled to begin on December 10, 2012 and will continue for 284 working days resulting in a project completion date of January 29, 2012. Final Design Report 4 Objective As requested by Capstone Developers Incorporated, Freeman Mach Consulting is presenting the final design for the Museum of Clemson History located on Perimeter across from the South Carolina Botanical Gardens. To bring to light the rich history of Clemson, a need arose for a facility capable of showcasing the accomplishments of the University, its students, faculty and alumni. It is the goal of Freeman Mach to design a building that encompasses the spirit of Clemson University. In addition, the facility will provide a place for Clemson University reflect on the history of the university. The building will also provide a place for meetings, banquets, fundraisers, and will function as a building block for the Universities mission of achieving top 20 status. The site offers access to multiple modes of transportation from CAT buses and bicycles, to pedestrian access. The facilities close proximity to perimeter roads provides a unique opportunity for community access to the facility from Clemson and surrounding areas. Scope Included in this report are appendices relating to each specialized technical division: Site & Transportation, Structural & Architectural, Hydraulics & Hydrology, and Construction Estimating & Scheduling. A LEED certification checklist is included to ensure the facility meets the minimum Silver certification that the university requires. Additional supporting drawings and calculations are provided as well. In addition, technical specifications are also provided; however, not included are detailed architectural designs of the facility along with designs of the plumbing, electrical, and mechanical components. Project Description The Museum of Clemson History will be located off of Perimeter Rd across from the South Carolina Botanical Gardens. The facility will be accessible from Newman Rd Ext. using a proposed entrance road. The Museum is heavily influence by passive design practices, most prominently displayed in the architectural design and orientation of the facility. Composed of 2 stories the facility has a total enclosed space of 25000 square feet divided evenly amongst the floors. In addition, the facility has a 2500 square foot, pervious concrete patio. The building’s structural system consists of steel members, CMU block, and a concrete slab. Brick veneer was used on the exterior façade of the building for aesthetic purposes. Additionally, the facility utilizes steel floor and roof decking with built-up asphalt roofing. The first floor opens to a large banquet hall area with dividing partitions. The wings of the facility house two exhibit areas on the first floor. In addition office space is provided adjacent to stairwells located on opposite ends of the first floor. Adjacent to the stairwells are bathroom facilities. An elevator is available for handicap accessibility and to transport exhibits to the second floor. Finally a conference room is available adjacent to a small unit kitchen and pantry area. Continuing onto the second floor the Museum Final Design Report 5 features large open exhibit areas to make use of the natural lighting. Bathroom facilities are available as well as a storage space for exhibits not currently on display. Facility parking is provided for 85 vehicles and provides access for emergency vehicles. Handicap accessible parking is provided and incentive based parking for carpoolers as well as low emission vehicles are features of the parking lot development. Discussion Site and Transportation Design Methods The Museum of Clemson History’s site is located on the Clemson University campus, and therefore is subject to the Clemson Master Plan for a lot of design decisions. Other sources referenced include the Pickens County Municipal code, and various fire codes. The access road, parking lot, and one-way wraparound street are the entirety of the asphalt paved areas on the site. After reviewing several sources, including the EBY Paving Company, the thicknesses for the different paving courses were determined. As for the slopes of these roads and parking lot, the Clemson Master plan and fire codes were checked to ensure that a fire truck could safely maneuver throughout the site. The Clemson Master Plan was used to determine the minimum requirements for the lane widths and turning radii. The International Fire Code was also referenced to check turning radii of fire trucks. The number of parking spaces was calculated by looking at the Pickens County Municipal Code. ADA spaces were also included and were calculated using the ADA website. Sidewalk widths were obtained through the Clemson Master Plan. Proper lighting throughout the entire site was also considered. This followed the regulations of the Clemson Master Plan, and a program called RAB Lighting was used to determine the exact number of lights needed. Design Summary The access road connects to the existing Newman Rd Ext. The road is a two-lane, 24 foot wide road. The road is sloped at a 2% to account for proper drainage. It was designed to have a 3 inch layer of asphalt on top of a 6 inch layer of aggregate. There is also a one-way road that circles around the building. This road allows for dumpster pickup, CAT bus access, and fire access to all sides of the building. This road also features a two-layer construction with 3 inches of asphalt on top of 6 inches of aggregate. This road is sloped towards the outside edge, Final Design Report 6 away from the building, throughout the entire length of the road. This grade is under 4% for the entire road, ensuring that a fire truck could safely travel it. The maximum for this slope was 10% as per the international fire code. The parking lot features two-way 24-foot aisles, allowing for good traffic circulation throughout the lot. The one-way road around the building is 23 feet wide and allows for easy garbage pickup, CAT buss drop-off/pickup, and fire access within 150 feet to all parts of the building as mandated by the international fire code. Crosswalks and sidewalks are designed to provide safe pedestrian access from the parking lots and handicapped spaces to the building. The sidewalks are 9.6 feet wide. This was done to account for the correct number of people that might use the sidewalk, and an extra 1.6 feet to account for standing space that will be used by people getting picked up by the CAT bus. The sidewalks extend outwards toward the handicapped spaces and have ramps at the end so people using the spaces can safely make it to the building. The parking lot needed a minimum of 84 spaces. 85 spaces were chosen as the final amount of spaces, however, so as to keep the parking lot uniform. The spaces are 90 degrees from the curb, nine feet wide, and twenty feet long. To accommodate other modes of transportation, six motorcycle parking spaces were also included. These spaces are five feet wide by eleven feet long. By looking at the total number of spaces, and the required ADA parking spaces, it was determined that a number of three parking spaces in the lot need to meet ADA standards. These standards include being the same dimensions as normal spaces, but having a five-foot by twenty-foot wheelchair space next to each parking spot. . It was decided that the facility would accommodate the CAT bus to allow students and surrounding community members that use the transit system to make it to the building if they needed to. Adequate space is provided for the maneuvering of the design vehicle (Fire Truck) in the parking lot. A fire truck was chosen as the design vehicle because this would be the largest and most important vehicle that would need to access the building. The parking lot is also sloped in two directions, towards the northern most corner, to allow for proper drainage. The slope of the parking lot towards this corner is 2%. Both the one-way wraparound street and the parking lot feature appropriate and necessary signage. The lot contains signs signifying the location of ADA spaces and special parking. The one-way street contains a one way street sign, a speed limit sign, a no parking sign to deter cars from parking on the one-way street, a do not enter sign signifying the exit of the one-way street, and a stop sign before re-entering the parking lot. Stop signs are placed accordingly throughout the site as well: before the entrance to the parking lot and at the intersection before leaving the site on Newman Rd Ext. The total cut for the site was 7531.8 cubic yards while the total fill was 5377.2 cubic yards. This resulted in a net cut of 2154.6 cubic yards. In addition to the building pad and parking lot grading, these cut and fill values take the detention pond designed by the Hydrology specialist into account. A lighting plan for the entire site was developed. The lights were placed throughout the site, on all roads and parking areas, so that no area would be unlit under 1 foot-candle. There are a total of 26 light poles, 6 of which are twin back-to-back lights, and 20 of which are twin single direction lights. Final Design Report 7 Technical Specifications Divison 31: 312000 – Earth Moving Divison 32: 321216 – Asphalt Paving 321313 – Concrete Paving Summary of Cost The total cost for the site and transportation work to be performed for the Museum of Clemson History totals $287,150 which signifies 9.20% of the total project cost. Hydraulics and Hydrology Design Methods The Museum of Clemson History, located off Perimeter Rd across from the Botanical Gardens, is under the jurisdiction of Greenville County Stormwater Ordinance (GCSO) and the Master Plan established by Clemson University Prior to final design the pre-development site conditions were analyzed. Important parameters including the soils report, topography, and existing site features were included. After all information was gathered the pre-development site was delineated and inputted in IDEAL to determine the peak discharge for the 2Yr and 10Yr-24Hr rainfall storm events. From the GCSO the post-development peak discharge shall not be greater than the pre-development peak discharge. With the post-development site work and layout complete AutoCAD Civil 3D was used to delineate the property. Using the Water Drop command the site was divided into 17 sub-basins. Once completed each sub-basin was tabulated to calculate the average curve numbers, hydraulic grade, and time of concentration similar to the process followed in pre-development. The design of the stormwater system was completed using the computer program IDEAL. The initial IDEAL file was setup without a storm water pond. The design of the inlets and pipes above the storm water pond needed to satisfy the 2Yr and 10Yr requirements as stated in the Greenville County Stormwater Ordinance. Using the information from tables 4, 5, and 6 each sub-basin was created in the IDEAL workspace as shown in figure 4. Sub-basins were selected as pervious, impervious or combined areas. Areas, curve number, peak rate factor, and time of concentration were imputed for each individual sub-basin. All soils were selected as Pacolet from the provided soils report. With the subbasins arranged each was connected with the appropriate feature (Non-Routed Connector, Pipe Structure, or Circular Conduit) based on drawing H3. Sub-basins that ran off the property away from the existing catch basin were connected to the final outlets. Before IDEAL was run, several design guidelines were established on top of the requirements set by Greenville County. Final Design Report 1. 2. 3. 4. 8 Maximum Spread of 3ft (6-feet is Actual Max GCSO 6.5.1.7) Maximum Spacing of 300ft. Minimum Pipe Slope of 0.5% (GCSO 6.5.1.5) The minimum fill over on all pipes shall be 1-foot (GCSO 6.5.1.6) To be conservative a maximum spread of 3ft was established and a maximum spacing of 300ft was selected to treat the runoff as sheet flow. Initially all pipe sizes were assumed to be 15” RCP pipes and all combinations inlets assumed to be 2ft x 3ft combination inlets with a 4” throat height. Slotted drain inlets spanned the width of the road and the grates were assumed to be either 6 or 8 inches wide. Combination inlets were selected because they provide both trash and water removal. Slotted drain inlets were selected to separate parking lot and road areas for delineation purposes as well as reduced flow path benefits. All sub-basins that flowed over the surface were treated as non-routed connectors to their respective inlets. With all assumptions and properties inputted IDEAL was validated and run. The report following displayed spreads, surcharges, and error messages. All conduits and inlets that were surcharged were increased until the error message cleared. The error message “Convergence criteria is not met. Flow is routed as simple translation” was ignored. With the maximum spacing between inlets 300ft this did not affect any of the design. Design Summary Table 12 displays the tabulated output from figures 2,3,7 and 8 for the pre and post-development conditions. The post-development 2Yr and 10Yr storm event peak flow satisfies the design requirements set by the Greenville County Stormwater Ordinance. The post-development 10Yr storm peak discharge time was reduced from the effects of the stormwater pond. Table 12 displays the pond properties during the 2,10, and 100Yr-24Hr storm events. With a confined area from the parking lot and setbacks the pond area was at the max. With a 2H:1V grading the stage area at the top of the pond was 0.119 acres and bottom equal to 0.0135 acres. A 7.5ft tall 24-inch diameter open top riser was designed to control the outflow from the pond. The storm water pond was tested at 2yr, 10yr, and 100yr storms to determine the elevations and number of orifices along the riser. The barrel was designed to be 25ft long with an 18inch diameter composed of RCP. The emergency spillway was designed at 7.5ft above the bottom surface of the pond. Rectangular in shape the broadcrested weir spans 6.0ft wide. Riprap protection on the opposite side of the weir provides erosion control from scouring when the emergency spillway is in use. A plan and profile view of the stormwater pond can be seen in drawings H4 and H5. As stated by Capstone Developers a minimum freeboard of 2-foot above the 100-year 240hr design storm water elevation must be maintained. Also the emergency spillway must be utilized by the 100year storm only. During the 2Yr-24Hr storm event he pond rises to 5.37ft using the first two sets of Final Design Report 9 orifices on the barrel riser. During the 10Yr-24Hr storm event the water level rises 7.393ft utilizing the last set of orifices at 6ft above the bottom surface of the pond. With an emergency spillway elevation of 7.5ft above the bottom of the pond the emergency spillway is being utilized during the 100-yr storm event only. The maximum pond depth is 10ft including the freeboard requirement concluding that the peak stage of 7.937ft lies below the 8ft maximum required in design. Technical Specifications Division 33: 334100 – Storm Utility Drainage Piping Summary of Cost The total cost for the Hydraulic and Hydrology components was estimated to be $92,230 which corresponds to 2.96% of the total project cost. Structural/Architectural Discussion Design Methods Using the Clemson University Master Plan, the Museum of Clemson History was designed to fit the theme of the existing buildings on Clemson’s Campus. After determining the buildings use, the International Building Code (IBC) was then used to determine the minimum criteria for the facility to meet code. Freeman Mach referenced the 10th Edition of the Architectural Graphic Standards for standard sizes of spaces inside of the museum. ASCE 7-05 tables were used to estimate the minimum design loads for the museum. Assuming the building is rectangular in shape instead of its actual “C” shape, the wind loads of this building were calculated using the simplified procedure of the main wind force resisting system (MWFRS) and components and cladding. The structural system of this building consists of steel members, CMU block, and a concrete slab. A brick veneer was applied to the exterior façade of the building only for aesthetic purposes. The Vulcraft Steel Roof & Floor Decking manual was used to select the roof decking and also the floor decking and slab. The slab thickness of the ground level floor was found using the Slabs on ground table (section 14-11) of the Concrete Reinforcing Steel Institute handbook. Joists were selected from the Vulcraft Steel joists and & joist girders manual. Beams, girders, and columns were selected from the AISC Steel Construction Manual 14th edition. For the beams girders and columns, the LRFD method was used to calculate member sizes. Joists were calculated using the ASD method to allow the use of the Vulcraft manual. All hand calculations were verified using Bentley’s RAM Steel software which also designed all other members not designed by hand. Concrete designs such as column spread footings, CMU exterior wall footings, and CMU shear wall requirements were calculated referencing Design of Reinforced Concrete Final Design Report 10 ACI 318-08 Code edition. A soils report from Law, Shannon & Dames, Inc. received on August 28th, 2012 are the basis soil strength value in the footing design calculations. Design Summary The Museum of Clemson History will be a tangible example of Clemson University’s excellence. The facility will be built on the east side of campus in a vacant field in front of the South Carolina botanical gardens. The building is zoned as Assembly Group A-3 occupancy. The building is equipped with noncombustible structural framing and an automated sprinkler system, thus making the construction type to be Type II-B. The constraints for this type of construction are a four story building with a total height of 55 at 23,000 ft2 per floor. The Museum of Clemson History is designed to meet this criterion. The life/safety occupancies were calculated to be 1,429 occupants for each floor. To ensure the museum in meets egress requirements six 48”exit doors are included in key areas such as stair wells are incorporated in the building design. The maximum exit access travel distance is to be 250’ from any point inside of the building. The structure is in a shape of a C with the opening of the C facing south. The north face of the building is 150 feet in length with the east and west face being 100 feet. The south face of the building is where the indent of the “C” shape is and has a total length of 250’. The building is 20,000 square feet of standing and lobby/gallery space and 5,000 square feet of restrooms, conference rooms, stair ways, elevators and multipurpose rooms. The building features little to no glazing on the east and west sides and most of its southern face glazed to enhance its efficiency. The walls inside of this building that split the standing space are mobile partitions which will allow for day light and fresh air to flow though the building. The south patio of the building inside of the “C” shape is made up of pervious pavement which will be used for recreational purposes. The Museum of Clemson History is designed to be a very adaptable building to allow for the most use out of the facility. This building will have a flat roof with a 3 ‘ parapet wall to hide its slope and any mechanical system that may be installed on the roof not limited to but maybe including Photovoltaic panels, inverters, HVAC systems, etc. To design the building, the loadings to be endured by the structure were estimated and then checked after final design. The roof dead load was found to be 34 psf. The weight of the framing was estimated at 4 psf and verified after the members were all designed. The roof live load was taken from ASCE 7 section 4.8 as 20 psf and was not reduced. The snow load was found 6.3 psf for a flat roof according to calculation procedures in ASCE 7.The minimum snow load according to figure 7-1 in ASCE 7 is 10 psf, which was used since the calculated snow load did not meet this minimum. With a 20 psf live load for the roof the snow load would not trump the standard live load for the roof of this building. To calculate the floor dead load the floor framing load was estimated to be 12 psf and later verified after the members were all sized. The total floor dead load was found to be 75 psf. The majority of the building can be considered a lobby or gallery area giving our building a floor live load of 100 psf according to table 4-1 of ASCE 7. Final Design Report 11 The structural design of this facility was calculated by hand and then the steel members were checked using Bentley’s RAM Steel program. The exterior wall system of this museum consists of shear walls created from 8” thick CMU blocks which are self-supported. To go along with the scheme of other buildings on Clemson University campus, a 4” brick veneer will be used on the exterior facade. For the steel framing a bay size of 25’ by 25’ is used throughout the building. Two framing systems were considered in this building design. The roof framing is a steel joist system. A typical bay was chosen and each member was designed by hand to calculate the actual weight of the system comparing it to the assumptions made to calculate the dead loads. The roof decking was chosen to be Vulcraft 1.5B22 steel roof decking. With the ASD tables in the Vulcraft Steel Joists & Girders manual the lightest sufficient interior steel joist was determined to be the Vulcraft 18K3 joists. The 18K3 roof joists are 5’ on center spanning the complete 25’ bay width. The lightest interior and exterior girders were found to be a W16x31 and a W14x22 respectively. The lightest exterior beam was found to be W10x12. The second floor was designed using two systems, a steel joist & steel girder system and a structural steel beam & girder system. For the beam and girder system a 4.5” NW concrete slab and deck system was used. The beams were considered to be fully braced laterally. The lightest interior beams were found to be W14x26’s. The lightest interior girders were found to be W24x55’s. The lightest exterior girders were found to be W18x40’s. A steel joist system was also considered for this building. Considering a joist system the floor slab and deck were changed to a 2.5” slab and a 0.6C26 deck. Joist system was chosen to be Vulcraft 20K4 joists. The interior girders were calculated to be W22x55’s and the exterior girders were chosen to be W18x35’s. The exterior beams were found to be W12x22. For the final design Freeman Mach decided on using the structural steel beam & girder system. The floor to floor height of this building was chosen to be 15’. This was determined after designing the framing members and taking into consideration space for HVAC ducts, electrical wiring, plumbing, and sprinklers systems. The ceiling to ceiling height was chosen to be 10’. Refer the appendix for a sketch of a typical section of the building showing the elements of the floor to floor height. Note the Roof has a slope of ¼” per 1’ making the largest floor to floor distance on the second floor 17’1”. The second floor of the building served as a brace for the column dictating column design. The typical interior columns of this building were chosen to be W8x31’s. The typical exterior columns were chosen to be W8x24. Typical column footings were calculated using the data from the geotechnical report from Law, Shannon & Dames, Inc. ASCE 7 was referenced to determine the weights of the brick veneer and CMU blocks which rest on top of the footing. With the columns being W8’s 10”x10” base plates were used to meet the footings minimum column size requirement. .The typical interior footings were found to be a 7’6”x7-6”x1’-1-6” footing with 6-#6 steel reinforcement bars. The footings were hand checked for two way punching shear one way beam shear and moment. The exterior column footings were found to be 6’0”x6’-0”x1’-3” with 6-#5 steel reinforcement bars. The wall footings are 24” thick with a depth of 12. Reinforcement bars for bending and tension shrinkage are at a depth of 9” in the wall footing. There are #5 bars at 16” spacing for bending and 3 #4 bars for tension and shrinkage. Final Design Report 12 Wind loads were approximated using the Main Wind Force Resistance System (MWFRS).The MWFRS pressure is 29.8 and the components and cladding pressure is 36.64 psf. To resist the wind forces the shear wall must have over 17’ of wall that is uninterrupted vertically. Technical Specifications Division 03: 033000 – Cast-In-Place Concrete Division 04: 042000 – Unit Masonry 042113 – Brick Masonry Division 05: 051200 – Structural Steel Framing 051200 – Steel Joist Framing 053100 – Steel Decking 054000 – Cold-Formed Metal Framing Cost Summary Costs for the structural components of the Museum of Clemson History total $1,068,500 which represents 32.24% of the total project cost. Construction Estimating and Scheduling Discussion Table 1: MasterFormat Division of Costs Division 03 Concrete 04 Masonry 05 Metals 06 Wood, Plastics, and Composites 07 Thermal and Moisture Protection 08 Openings 09 Finishes 10 Specialties 11 Equipment 12 Furnishings 13 Special Construction 14 Conveying Equipment 21 Fire Suppression 22 Plumbing $ $ $ $ $ $ $ $ $ $ $ $ $ Cost 96,377.58 484,380.00 511,310.70 13,995.79 145,544.55 85,876.02 340,084.01 50,198.54 10,792.46 119,411.57 N/A 140,082.25 101,983.73 99,282.38 Percent of Total Cost 2.67% 13.44% 14.19% 0.39% 4.04% 2.38% 9.44% 1.39% 0.30% 3.31% N/A 3.89% 2.83% 2.76% Cost per SF $ 3.86 $ 19.38 $ 20.45 $ 0.56 $ 5.82 $ 3.44 $ 13.60 $ 2.01 $ 0.43 $ 4.78 N/A $ 5.60 $ 4.08 $ 3.97 Final Design Report 23 HVAC 26 Electrical 27 Communications 28 Electronic Safety and Security 31 Earthwork 32 Exterior Improvements 33 Utilities $ $ $ $ $ 491,625.00 527,994.90 N/A N/A 113,039.38 200,730.76 70,998.43 13.64% 14.65% N/A N/A 3.14% 5.57% 1.97% 13 $ $ 19.67 21.12 N/A N/A $ 4.52 $ 8.03 $ 2.84 Total Cost and Cost/SF The cost of construction for the Museum of Clemson History was determined to be approximately $3,120,000 with an average square foot cost of $125/SF. Project Schedule Construction of the facility will begin on December 10th, 2012 and last a total of 284 working days. This resulted in an estimated completion date of January 29, 2014, just shy of a year and two months. Cost & Schedule Development The cost estimate was determined using takeoffs from the floor and site plans to determine approximate material requirements of the facility. The work breakdown structure provided a roadmap for the construction of the facility and was used in conjunction with RS Means Square Foot Costs as well as RS Means Building Cost Construction Data to determine appropriate prices. Finally the estimate was adjusted for inflation as well as location, and the cost of contingency and general conditions were added to provide a more accurate estimate for the Clemson area. The development of the schedule used appropriate information from the work breakdown structure as well as the appropriate physical constraints to form its structure. The critical path was identified and activities that could run simultaneously were located in order to shorten the overall completion date. Work was performed 5 days a week at 8 hours per day excluding federal holidays. Finally an adjustment of 10% of all activities influenced by weather was added to the end of the project to account for weather that was reasonably expected. Potential Concerns Capstone Developers Incorporated should be aware that the estimated completion date for the schedule is heavily affected by critical path activities that occur before completion of the dry-in milestone. In addition, the estimate for the duration is an optimistic and aggressive representation of the project, any change orders or delays could extend the project duration as well as increase the total cost of the project. Moreover, the estimate was developed with respect to the current design completion status and is subject to change as the design is developed further. Final Design Report 14 Sustainable Components The facility is on path to acquire a LEED certification of silver for its sustainable practices and features. The Museum features a passive design to allow in as much natural lighting as possible from the North and South faces of the building; in addition, the structure is designed with fewer dividing walls to allow for better circulation for a more efficient HVAC system. Additional features include recycling of roof water for irrigation and flushing of plumbing fixtures, as well as considerations for alternative forms of transportation and incentive parking for low emissions vehicles as well as carpoolers. Conclusions and Recommendations It is Freeman Mach Consulting’s Honor to present to Capstone Developers Incorporated the final design documents for the Museum of Clemson History. With the final design completed, technical documentation from Site & Transportation, Structural & Architectural, Hydraulics & Hydrology, and Construction Estimating & Scheduling will provide Capstone Developers with a concrete picture of the development of the Clemson Museum. Freeman Mach is assured that the facility will provide a source of inspiration for current and future students, employees, and community members as well as a place to honor the outstanding accomplishments of the University and its subsidiaries. The 2 story steel frame structure, with an enclosed space of 25000 square feet, is accompanied with appropriate parking as well as entrance facilities as per design regulations stipulated by the county and city. In addition design adheres to the vision outlined in the Clemson University master plan. The final cost of the facility was determined to be $3.12 Million at an average square foot cost of $125/SF. Moreover, the project, scheduled to begin on the 10th of December 2012, is expected to reach completion status after 284 working days. This results in a final completion date of January 29, 2014. Freeman Mach recommends relocating the facility further uphill onsite; this would provide more space for parking while also resulting in more efficient parking lot drainage since most of the water flows downhill toward the existing catch basin on site. Additionally, the structural steel beam and girder system used in the current design could have been replaced with a cheaper steel joist system while still meeting the minimum design requirements. Thank you for the opportunity to work with you, we look forward to the preservation of Clemson University’s rich history. Final Design Report References Site & Transportation CODE OF ORDINANCES: PICKENS COUNTY, SOUTH CAROLINA. 18 Aug. 2008. International Code Council. International Fire Code. 2006. RAB Lighting, Inc. Web. 26 Nov. 2012. <http://www.rabweb.com/>. Clemson Master Plan ADA Parking Requirements. Web. 8 Oct. 2012. <http://www.ada.gov/>. Fire Codes and Fire Truck Turning Radii. Blackboard Handouts Asphalt Paving. Web. 25 Nov. 2012. <http://www.ebypaving.com/>. Hydraulics & Hydrology Greenville County Storm Water Management Design Manual 2000 International Plumbing Code “Hydrology and Hydraulic Systems”, Gupta, Ram S. 3rd Edition IDEAL® Software Structural & Architectural AISC Steel Construction Manual, 13th Edition Vulcraft Steel Joists and Joist Girders Manual, 2007 Vulcraft Steel Roof and Floor Decking Manual, 2008 ASCE 7-05 – Minimum design loads for buildings International Building Code (IBC) Design of Reinforced Concrete, 7th Edition ACI 318-08 Code Edition by Jack McCormac and Russel H. Bown Principles of Foundation Engineering, 7th edition by Braja M. Das Geotechnical Soils Report from Law, Shannon & Dames, Inc. Clemson University Master Plan – Phase 2 – Design Guidelines CRSI Handbook Table of Concentrically Loaded Square Spread Footings fc=3,000 psi fy=60,000 psi Construction Estimating & Scheduling MasterFormat 2007 (Condensed) “Clemson Life Science Building Project Manual” RS Means 2011 Building Cost Construction Data Manual Bill Tracy, Life Sciences Building Tour Clemson Sustainable Building Policy – http://clemson.edu/facilities/sustainable-building/index.html Clemson LEED Projects – http://clemson.edu/facilities/sustainable-building/leed/index.html US Dept. of Energy Building Database – http://eere.buildinggreen.com/index.cfm RS Means 2011 Building Cost Construction Data Manual RS Means 2011 Square Foot Cost Manual RS Means 2011 Green Building Cost Data Manual CE434 Chapter 8 Lecture Slides Lowes Home Improvement - http://www.lowes.com/ 15 Final Design Report Mifab - http://www.mifab.com S.E. Smith Construction, Project Manager: Helen Smith Mike Parker, Indoor Football Facility Tour Construction Planning and Scheduling 4th Edition – Jimmie Hinze “Scheduling Best Practices” – Marc Johnson, Warner Construction Consultants Federal H006Flidays - http://www.opm.gov/operating_status_schedules/fedhol/2013.asp 16