QM Rev. F
Quality Manual
Table of Contents
Topic
1.0 Purpose
2.0 Scope
3.0 Company background and history
4.0 Subpart A – General Provisions
4.1 Sec. 820.5 Quality system
5.0 Subpart B – Quality System Requirements
5.1 820.20 Management responsibility
5.1.1 Quality policy
5.1.2 Organization
5.1.3 Management review
5.1.4 Quality planning
5.1.5 Quality system procedures
5.2 820.22 Quality audit
5.3 820.25 Personnel
6.0 Subpart C – Design Controls
6.1 820.30 Design Controls
7.0 Subpart D – Document Controls
7.1 820.40 Document Controls
8.0 Subpart E – Purchasing Controls
8.1 820.50 Purchasing controls
9.0 Subpart F – Identification and Traceability
9.1 820.60 Identification
9.2 820.65 Traceability
10.0 Subpart G – Production and Process Controls
10.1 820.70 Production and process controls
10.2 820.72 Inspection, measuring, and test equipment
10.3 820.75 Process validation
11.0 Subpart H – Acceptance Activities
11.1 820.80 Receiving, in-process, and finished device acceptance
11.2 820.86 Acceptance status
12.0 Subpart I – Nonconforming Product
12.1 820.90 Nonconforming product
13.0 Subpart J – Corrective and Preventative Action
13.1 820.100 Corrective and preventative action
14.0 Subpart K – Labeling and Packaging Control
14.1 820.120 Device labeling
14.2 820.120 Device packaging
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 1 of 17
9
9
10
10
10
8
8
8
9
9
11
11
11
11
11
12
12
12
See Page
3
3
3
4
4
4
3
3
4
5
5
7
7
8
6
7
7
8
8
QM Rev. F
Quality Manual
Table of Contents (Continued)
Topic
15.0 Subpart L – Handling, Storage, Distribution, and Installation
15.1 820.140 Handling
15.2 820.150 Storage
15.3 820.160 Distribution
15.4 820.170 Installation
16.0 Subpart M – Records
16.1 820.180 General requirements
16.2 820.181 Device master record
16.3 820.184 Device history record
16.4 820.186 Quality system record
16.5 820.198 Complaint files
17.0 Subpart N – Servicing
17.1 820.200 Servicing
18.0 Subpart O – Statistical Techniques
18.1 820.50 Statistical techniques
19.0 Additional regulatory requirements
19.1 Non-US Regulatory Requirements
20.0 Exclusions/Non-applicability
Management Process
QMS Diagram
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 2 of 17
15
15
15
15
15
15
15
16
18
See Page
12
12
12
12
12
13
13
13
13
13
13
1.0
2.0
3.0
4.0
QM Rev. F
Quality Manual
Purpose
This quality manual (QM) defines LDR Spine policy.
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 3 of 17
Scope
The following ‘Regulations’ and ‘Standards’ are applicable to the LDR Spine quality system:
Applicable ‘Regulations’
Where the term ‘Regulations’ is used, it refers to the regulation(s) listed below:
21 CFR Part 820: Food and Drug Administration Quality System Regulations (QSR)
Applicable ‘Standards’
Where the term ‘Standard’ or ‘Standards’ is used, it refers to the quality system standard(s) listed below:
ISO 13485 (7/2003): Medical devices - Quality management systems - Requirements for regulatory purposes
Applicable Documents
1.
LIST 4-01 LIST, Master list of quality system documents
Company background and history
LDR Spine was founded in 2004 to focus on US sales and distribution of medical devices
(manufactured by LDR Medical) to treat spinal disorders, and to obtain regulatory approvals for
LDR Medical products in the US market. Products include spinal implants, instruments and sterilization trays. LDR Spine may also distribute devices for other companies in the spinal market.
LDR Spine functions as a distributor and initial importer of medical devices, and is the US Agent for LDR Medical. LDR Spine may also design and develop medical devices for distribution in the
US.
LDR Spine is located at:
13785 Research Boulevard, Suite 200
Austin, Texas 78750
LDR Spine is the US entity of the global LDR brand. The majority of design, development, and manufacturing functions are performed by LDR Medical which is located in Troyes, France.
While LDR Spine has implemented a quality system to address the activities in the US
(specifically control and distribution), many quality system functions are the responsibility of, and addressed by LDR Medical.
Subpart A – General Provisions
4.1
Sec. 820.5 Quality system
LDR Spine has implemented and maintains a quality system. The system shall be maintained and its effectiveness monitored in accordance with the ‘Regulations’ and
‘Standards’. LDR Spine has:
Identified the processes needed for the quality system and their application throughout the organization
Determined the sequence and interaction of these processes
Determined criteria and methods needed to ensure that both the operation and control of these processes are effective
Ensured the availability of resources and information necessary to support the operation and monitoring of these processes
Monitored, measured and analyzed these processes
Implemented actions necessary to achieve planned results and maintain the effectiveness of these processes
5.0
CONFIDENTIAL
QM Rev. F
Quality Manual
CN 0781
Effective: October 22, 2013
Page 4 of 17
LDR Spine shall ensure control over processes that are outsourced that may affect product conformity with requirements. Control of such processes is identified within the quality system.
The management of LDR Spine is committed to successfully implementing an effective quality system. This shall be accomplished by:
Communicating the importance of meeting customer requirements
Communicating the importance of meeting the requirements specified in the
‘Regulations’ and ‘Standards’
Establishing a quality policy and communicating the importance of the quality policy
Establishing quality objectives
Performing management reviews
Ensuring the availability of resources
Subpart B – Quality System Requirements
5.1
820.20 Management responsibility
5.1.1
Quality policy
The quality policy is the defining statement of the commitment to LDR Spine
(including management with executive responsibility) to meet its customer’s requirements and to comply with all regulatory requirements. LDR Spine has established the following quality policy:
Management with executive responsibility shall ensure that the quality policy is understood, implemented, and maintained at all levels of the organization.
5.1.2
Organization
LDR Spine has established and maintains an adequate organization structure to ensure that devices are designed, produced, accepted, and distributed in accordance with the regulatory requirements.
Responsibility and authority
The organizational structure of LDR Spine is contained in the organizational chart. The chart, along with job descriptions, define and document the responsibility, authority, and the interrelation of personnel who manage, perform, and verify work that affects quality. Every employee has responsibilities for quality as defined in the QM, SOPs and other documentation.
If the responsible party is not available, authorized deputies may substitute for the responsible party.
It is the policy of LDR Spine that the supervisor for each employee is the authorized deputy for that employee . In addition, an employee may designate another person to be a deputy by documenting this fact in writing and providing the documentation to Quality. The designation of a deputy may be permanent or temporary
It is the responsibility of each deputy to only perform jobs for which they are qualified. Thus, a deputy may have to be trained (formally or via self-training) before performing a given job.
QM Rev. F
Quality Manual
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 5 of 17
Resources
LDR Spine shall provide resources as needed to implement the quality system and to maintain its effectiveness, and to meet regulatory and customer requirements.
Personnel performing work affecting product quality shall be competent on the basis of appropriate education, training, skills and experience.
Management representative
The management of LDR Spine has designated the VP of Clinical, Regulatory and Quality as the Management Representative. The Management
Representative has the authority and responsibility for ensuring that the requirements of the quality system are implemented and maintained in accordance with ‘Regulations’, ‘Standards’ and this QM. This person has the organizational authority and responsibility to conduct the following activities:
Ensure that processes needed for the quality system are established, implemented and maintained
Report on the performance of the quality system to LDR Spine management and any need for improvement
Control further processing, delivery, or installation of non-conforming product until the deficiency or unsatisfactory condition has been corrected
Promote awareness of regulatory and customer requirements throughout the organization
5.1.3
Management review
LDR Spine management reviews the quality system on a regular basis (at least annually) to ensure its continuing suitability, adequacy and effectiveness. This review includes assessing opportunities for improvement and the need for changes to the quality system, including the quality policy and quality objectives.
At a minimum, the input to management review shall include:
Follow-up actions from previous management reviews
Changes that could affect the quality system
Customer feedback
Process performance and product conformity
Status of preventive and corrective actions
Audit results (internal / external)
Recommendations for improvement
New or revised regulatory requirements
The output from the management review shall include any decisions and actions related to:
Recommendations for improvements needed to maintain the effectiveness of the quality system and its processes, or improvement of product related to customer requirements
Adequacy of resource
5.1.4
Quality planning
LDR Spine performs quality planning to:
Define and document how the requirements for quality specified in the
‘Regulations’ and ‘Standards’ shall be met
Define how the quality policy shall be met
QM Rev. F
Quality Manual
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 6 of 17
To create quality objectives
To ensure that the integrity of the quality system is maintained when changes to the quality system are planned and implemented
Quality planning is divided into three major areas
1.
Strategic planning
LDR Spine management shall establish quality objectives via the strategic planning process. Quality objectives should be measurable and consistent with the quality policy.
The quality objectives are disseminated to managers who are responsible for discussing the quality objectives with their employees. Each LDR Spine employee is responsible to plan and perform the necessary tasks to implement the strategic plan and to achieve the quality objectives.
2.
Product planning (product specific)
Product planning is typically done during design control and consists of establishing a plan for design and creating quality plans for inspection.
LDR Spine has established a design control procedure used to develop new medical devices, or to make significant changes to an existing device.
3.
Process planning (non-product specific)
Non-product specific planning may be necessary when there are major production process changes, facility changes, personnel changes, new products outside the scope of the quality system or other significant changes to the organization.
5.1.5
Quality system procedures
The quality system includes:
Quality manual (including quality policy)
Quality objectives
Standard operating procedures
Other documents as needed to ensure the effective planning, operation and control of processes (e.g., forms, lists, work instructions)
Records and any other necessary documentation to show compliance with the ‘Regulations’ and ‘Standards’
The quality system defined by this QM is applicable to all products designed, manufactured, and/or distributed by LDR Spine. It is applicable to all LDR
Spine employees working within the U.S. regulatory structure regardless of location.
Procedures have been created to implement the requirements of the
‘Regulations’, ‘Standards’ and this QM – reference LIST 4-01 for a list of procedures.
The LDR Spine documentation system is hierarchical.
Level 1: Quality System Policy
Quality Manual (with input from ‘Regulations’ and ‘Standards’)
Level 2: Quality System Procedures
Standard Operating Procedures
Level 3: Other Quality Documents
Forms
Lists
Work Instructions
Level 4: Records
6.0
QM Rev. F
Quality Manual
Records
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 7 of 17
5.2
5.3
820.22 Quality audit
Internal quality audits are a vital part of LDR Spine quality system as they allow LDR
Spine to determine if the quality system is effectively implemented and maintained.
Internal audits shall be performed periodically to determine conformance to:
The requirements of the ‘Regulations’ and ‘Standards’
The LDR Spine requirements as specified in the QM and procedures
Internal audits shall be planned and conducted on the basis of the status and importance of the activity to be audited as well as the results of previous audits. The internal audit procedure defines the responsibilities and requirements for planning and conducting audits, the audit criteria, scope, frequency, methods and the reporting methods. Internal audits shall be carried out by personnel independent of those having direct responsibility for the activity being audited.
Management personnel responsible for the audited area shall take timely action to eliminate detected deficiencies and their causes found during the audit. Follow-up audit activities shall verify and record the implementation and effectiveness of the actions taken.
The results of the internal audits are recorded and brought to the attention of the personnel having responsibility in the area audited. Also, the results of internal quality audits form an integral part of the input to management review activities.
820.25 Personnel
LDR Spine shall provide resources as needed to implement the quality system and to maintain its effectiveness, and to meet regulatory and customer requirements.
Personnel performing work affecting product quality shall be competent on the basis of appropriate education, training, skills and experience.
LDR Spine shall:
Determine the necessary competence for personnel performing work affecting product quality
Provide training or take other actions to satisfy these needs
Evaluate the effectiveness of the actions taken
Ensure that its personnel are aware of the relevance and importance of their activities and how they contribute to the achievement of the quality objectives
Maintain appropriate records of education, training, skills and experience
As part of their training, personnel shall be made aware of device defects which may occur from the improper performance of their specific jobs. Personnel who perform verification and validation activities shall be made aware of defects and errors that may be encountered as part of their job functions.
Subpart C – Design Controls
6.1
820.30 Design controls
LDR Spine has established design control procedures for devices, or to make significant changes to an existing device.
The LDR Spine procedure establishes specific design control phases to ensure adequate control. These phases consist of:
Phase 1 – Design Development and Planning
Phase 2 – Output and Verification/Validation
Phase 3 –Transfer to Manufacturing
After Phase 3 – DHF Closure
7.0
8.0
9.0
CONFIDENTIAL
QM Rev. F
Quality Manual
CN 0781
Effective: October 22, 2013
Page 8 of 17
The design control process ensures that there is adequate review, verification, validation and design transfer as appropriate at each design phase.
Subpart D – Document Controls
7.1
820.40 Document controls
All quality system documents are controlled. The document control procedure(s) define the controls needed to ensure the effectiveness of the document control system. This includes ensuring:
Adequate review & approval of documents prior to issue
Changes to documents are reviewed and approved either by the original approving function or another designated function which has access to pertinent background information upon which to base its decisions
Adequate review, updating and re-approval of documents as necessary
That changes and current revision status of documents are identified
That relevant versions of applicable documents are available at points of use
That documents remain legible and readily identifiable
That documents of external origin are identified and their distribution controlled
That the unintended use of obsolete documents is prevented
That obsolete documents are suitably identified when retained
That at least one copy of obsolete documents are retained for the defined period
The retention period shall ensure that documents to which devices have been manufactured and tested are available for a minimum of the longer of the lifetime of the medical device or the retention period based on regulatory requirements.
Subpart E – Purchasing Controls
8.1
820.50 Purchasing controls
LDR Spine has established purchasing procedures to ensure that purchased product
(materials and services) conforms to specified requirements.
Suppliers are evaluated and selected based on their ability to supply products / services in accordance with LDR Spine requirements. The applicable purchasing procedure defines the criteria for supplier selection, evaluation and monitoring.
The amount of control applied to each supplier (vendor) and purchased product is based on the effect that the purchased product / service has on the final product.
Records of supplier evaluation are maintained as quality records.
Purchasing data
LDR Spine shall use purchase orders to describe the products / services being purchased.
Purchase orders shall include:
Requirements for approval of product, procedures, processes or equipment including quality system requirements
An agreement (when applicable) that the supplier agrees to notify LDR Spine of changes in the product or service so that manufacturers may determine whether the changes may affect the quality of a finished device.
To ensure that the specified purchase requirements are adequate before they are communicated to the supplier, the purchase orders must be reviewed and approved.
Applicable purchasing documentation shall be retained to ensure adequate traceability.
Subpart F – Identification and Traceability
9.1
820.60 Identification
LDR Spine shall identify the product by suitable means throughout product realization, and has established documented procedures for such product identification.
CONFIDENTIAL
QM Rev. F
Quality Manual
CN 0781
Effective: October 22, 2013
Page 9 of 17
LDR Spine has established documented procedures to ensure that medical devices returned to the organization are received and inspected and that non-conforming products are identified and distinguished from conforming product.
9.2
820.65 Traceability
LDR Spine has established documented procedures for traceability. Such procedures define the extent of product traceability and the records required.
Implantable medical devices
LDR Spine shall maintain and shall require that its agents or distributors maintain records of the distribution of implantable medical devices to allow traceability (e.g., by part number). Further, such records shall be available for inspection.
10.0
Subpart G – Production and Process Controls
10.1
820.70 Production and process controls
LDR Spine shall ensure that production and process controls are adequately maintained.
LDR Spine may defer responsibility to suppliers for certain production and process controls, and their procedures establish specific requirements to address the general requirements as well as the requirements for:
Production and process changes
Environmental control
Personnel
Contamination control
Buildings
Equipment
Manufacturing material
Automated processes
LDR Spine has established procedures to ensure that suppliers responsible for production and process controls are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions.
LDR Spine has provided and maintains the infrastructure needed to achieve conformity to product requirements. Infrastructure includes, as applicable:
Buildings, workspace and associated utilities
Process equipment (both hardware and software)
Support services (such as transport or communication)
LDR Spine has established documented requirements for maintenance activities, including their frequency, when such activities or lack thereof can affect product quality.
LDR Spine manages the work environment to ensure conformity to product requirements.
This includes, as appropriate:
Documented requirements for the work environment conditions and documented procedures or work instructions to monitor and control these work environment conditions if work environment conditions can have an adverse effect on product quality
Documented requirements for the control of contaminated or potentially contaminated product in order to prevent contamination of other product, the work environment or personnel
10.2
820.72 Inspection, measuring, and test equipment
LDR Spine has established documented requirements for inspection, measuring, and test equipment. LDR Spine may defer responsibility to suppliers for inspection using suitable inspection, measuring and test equipment, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has
CONFIDENTIAL
QM Rev. F
Quality Manual
CN 0781
Effective: October 22, 2013
Page 10 of 17 established procedures to ensure that suppliers responsible for inspection are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions.
LDR Spine shall determine the monitoring and measurement to be undertaken, including any additional inspection or special measurements in addition to supplier responsibilities
(as applicable) and the devices needed to provide evidence of conformity of product to determined requirements. Documented procedures shall be used to ensure that monitoring and measurement is carried out in a manner that is consistent with the monitoring and measurement requirements.
Where necessary to ensure valid results, measuring equipment shall:
Be calibrated or verified at specified intervals, or prior to use, against measurement standards traceable to international or national measurement standards; where no such standards exist, the basis used for calibration or verification shall be recorded
Be adjusted or re-adjusted as necessary
Be identified to enable the calibration status to be determined
Be safeguarded from adjustments that would invalidate the measurement result
Be protected from damage and deterioration during handling, maintenance and storage.
LDR Spine shall assess and record the validity of the previous measuring results when the equipment is found not to conform to requirements, and shall take appropriate action on the equipment and any product affected. Records of the results of calibration and verification shall be maintained.
When used in the monitoring and measurement of specified requirements, the ability of computer software to satisfy the intended application shall be confirmed (i.e. validated).
This shall be undertaken prior to initial use and reconfirmed as necessary.
10.3
820.75 Process validation
LDR Spine has established documented requirements for verification and validation activities conducted at LDR Spine.
LDR Spine may defer responsibility to suppliers for process validations, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has established procedures to ensure that suppliers responsible for validation are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions.
When used for processes related to product quality or the LDR Spine Quality System, the ability of computer software to satisfy the intended application shall be confirmed (i.e. validated). This shall be undertaken prior to initial use and reconfirmed as necessary.
11.0
Subpart H – Acceptance Activities
11.1
820.80 Receiving, in-process, and finished device acceptance
LDR Spine has established documented requirements for acceptance activities conducted at LDR Spine. LDR Spine may defer responsibility to suppliers for receiving, in-process and finished device acceptance (in whole or in part), and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR
Spine has established procedures to ensure that suppliers responsible for acceptance activities are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions.
LDR Spine shall perform receiving inspection which shall consist of inspection of the finished product in accordance with documented requirements. This inspection shall
QM Rev. F
Quality Manual
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 11 of 17 consist of, at minimum, verification of ‘kind, count and condition’, or additional inspection may be performed if applicable.
Evidence of conformity with the acceptance criteria shall be maintained. Records shall indicate the person(s) authorizing release of product.
Product release and service delivery shall not proceed until the inspection has been satisfactorily completed.
11.2
820.86 Acceptance status
LDR Spine identifies by suitable means the acceptance status of product to indicate the conformance or nonconformance of product with acceptance criteria. The identification of acceptance status shall be maintained throughout the process to ensure that only product which has passed the required acceptance activities is distributed.
12.0
Subpart I – Nonconforming Product
12.1
820.90 Nonconforming product
LDR Spine ensures that product which does not conform to product requirements is identified and controlled to prevent its unintended use or delivery. The controls and related responsibilities and authorities for dealing with nonconforming product are defined in the applicable procedure.
Nonconforming products shall be addressed in one or more of the following ways:
By taking action to eliminate the detected nonconformity (e.g., rework)
When nonconforming product is corrected, it shall be subject to re-verification to demonstrate conformity to the requirements.
By authorizing its use, release or acceptance under concession (e.g., Use as Is, demo)
LDR Spine shall ensure that nonconforming product is accepted by concession only if regulatory requirements are met. Records of the identity of the person(s) authorizing the concession shall be maintained.
By taking action to preclude its original intended use or application
Records of the nature of nonconformities and any subsequent actions taken shall be maintained.
When nonconforming product is detected after delivery or use has started, the organization shall take action appropriate to the effects, or potential effects, of the nonconformity. This may include no action, stopping shipments, issuing advisory notices or product recalls as applicable.
13.0
Subpart J – Corrective and Preventive Action
13.1
820.100 Corrective and preventive action
LDR Spine has established procedures to eliminate the cause of nonconformities in order to prevent recurrence, or potential nonconformities in order to prevent occurrence . LDR
Spine shall perform corrective / preventive action appropriate to the effects of the nonconformities encountered or the potential effects of potential nonconformities. The corrective / preventive action procedures define requirements for:
Reviewing nonconformities (e.g., nonconformance reports, customer complaints, audit findings)
Determining the causes of nonconformities or potential nonconformities
Evaluating the need for action to ensure that nonconformities do not recur or to prevent occurrence of nonconformities
Determining and implementing action needed
Recording of the results of any investigation and of action taken
Reviewing the corrective / preventive action taken and its effectiveness
CONFIDENTIAL
QM Rev. F
Quality Manual
CN 0781
Effective: October 22, 2013
Page 12 of 17
LDR Spine shall maintain quality records documenting the corrective / preventive action nonconformity or potential nonconformity along with the results of the investigation and the corrective / preventive action. Further, the results shall be an input to the management review process.
14.0
Subpart K – Labeling and Packaging Control
14.1
820.120 Device labeling
LDR Spine has established documented requirements for device labeling activities conducted at LDR Spine. LDR Spine may defer responsibility to suppliers for device labeling, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has established procedures to ensure that suppliers responsible for labeling are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions.
LDR Spine reviews device labels as part of incoming inspection to ensure label integrity, traceability and identification requirements are met.
14.2
820.120 Device packaging
LDR Spine has established documented requirements for device packaging activities conducted at LDR Spine. LDR Spine may defer responsibility to suppliers for device packaging, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has established procedures to ensure that suppliers responsible for packaging are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions.
15.0
Subpart L – Handling, Storage, Distribution, and Installation
15.1
820.140 Handling
LDR Spine has established procedures for handling of product to ensure that mix-ups, damage, deterioration, contamination, or other adverse effects to product do not occur during handling
15.2
820.150 Storage
LDR Spine has established procedures for control of storage areas for product to ensure that mix-ups, damage, deterioration, contamination, or other adverse effects to product do not occur during storage.
Further, LDR Spine has established documented procedures for the control of product to ensure that no obsolete, rejected, or deteriorated product is used or distributed
15.3
820.160 Distribution
LDR Spine has established procedures for control of distribution of product to ensure that only those devices approved for release are distributed and that purchase orders are reviewed to ensure that ambiguities and errors are resolved before devices are released for distribution.
Further, LD R Spine has established documented procedures for the control of product with limited shelf life to ensure that no expired devices are distributed.
LDR Spine shall maintain distribution records to provide adequate traceability, and these records shall include or refer to the location of the name and address of the initial consignee, the identification and quantity of devices shipped, the date shipped and any control number(s) used (e.g., lot number).
15.4
820.170 Installation
Currently, LDR Spine devices do not require installation. If this changes, LDR Spine shall establish documented requirements which contain acceptance criteria for installing and verifying the installation of the medical device.
QM Rev. F
Quality Manual
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 13 of 17
16.0
Subpart M – Records
16.1
820.180 General requirements
Records shall be maintained at the manufacturing establishment or other location that is reasonably accessible to LDR Spine personnel and to others as applicable. Records shall provide objective evidence that the quality system is effective and conforms to the requirements specified in the ‘Regulations’ and ‘Standards’. Records shall remain legible, readily identifiable and retrievable. Records stored in automated data processing systems shall be backed up.
The record retention procedure(s) define the controls needed for the identification, storage, protection, retrieval, retention time and disposition of records. The record retention period shall ensure that records are retained for a minimum of the longer of:
The lifetime of the device
Two years from the date of product release from LDR Spine
As specified by relevant regulatory requirements
16.2
820.181 Device master record
LDR Spine has established documented requirements for device master records. LDR
Spine may defer responsibility to suppliers for creating and maintaining the device master record. LDR Spine has established procedures to ensure that suppliers responsible for device master record are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. Records shall be available for review at LDR Spine, or produced by suppliers in a timely manner for review.
16.3
820.184 Device history record
LDR Spine has established documented requirements for device history records. LDR
Spine may defer responsibility to suppliers for maintaining the device history record LDR
Spine has established procedures to ensure that suppliers responsible for device history record are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. Records shall be available for review at LDR Spine, or produced by suppliers in a timely manner for review.
16.4
820.186 Quality system record
LDR Spine shall maintain a quality system record (QSR). The QSR shall include, or refer to the location of, procedures and the documentation of activities required by this part that are not specific to a particular type of device(s), including, but not limited to, the records required by 820.20. Each manufacturer shall ensure that the QSR is prepared and approved in accordance with 820.40.
16.5
820.198 Complaint files
LDR Spine has established procedures for investigating and documenting all customer complaints. If an investigation determines that activities outside LDR Spine contributed to the customer complaint, relevant information shall be exchanged between the organizations involved (e.g., with suppliers or distributors). If any customer complaint is not followed by corrective and/or preventive action, the reason shall be documented and recorded by appropriate personnel.
Each complaint shall be maintained in a complaint file. The process of complaint handling is documented in LDR Spine procedures and includes procedures for receiving, reviewing, and evaluating complaints by a formally designated unit. All complaints shall be processed in a uniform and timely manner, oral complaints are documented upon receipt and complaints are evaluated to determine whether the complaint represents an event which is required to be reported to FDA under part 803 of this chapter, Medical
Device Reporting.
QM Rev. F
Quality Manual
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 14 of 17
LDR Spine has established procedures to ensure that the applicable regulatory authorities are notified of adverse events that meet specified reporting criteria.
17.0
Subpart N – Servicing
17.1
820.200 Servicing
If applicable, LDR Spine shall establish and maintain procedures and instructions for performing servicing and verifying that the servicing meets the specified requirements.
Service reports shall be documented and analyzed with appropriate statistical methodology.
Service reports shall be analyzed to ensure that the applicable regulatory authorities are notified of adverse events that meet specified reporting criteria.
18.0
Subpart O – Statistical Techniques
18.1
820.250 Statistical techniques
LDR Spine defers responsibility to suppliers for establishing statistical techniques, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has established procedures to ensure that suppliers responsible for statistical techniques are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions.
LDR Spine shall establish and maintain procedures as necessary for identifying valid statistical techniques required for establishing, controlling, and verifying the acceptability of process capability and product characteristics. Sampling plans, when used, shall be written and based on a valid statistical rationale in accordance with documented procedures.
19.0
Additional regulatory requirements
19.1
Non-US Regulatory Requirements
The scope of the LDR Spine business is limited to distribution in the US. As such, compliance with non-US medical device regulations is the responsibility of the suppliers/manufacturers, as applicable to distribution in non-US markets.
20.0
Exclusions/Non-applicability
20.1
The scope of the LDR Spine business is limited to what has been discussed in the sections above. For details on exclusions and non-applicability, reference the sections above.
QM Rev. F
Quality Manual
Process Process Inputs
1. Quality manual & policy (QM)
2. Quality planning & objectives (SOP 5-02)
3. Complaints (SOP 8-01, SOP 8-07)
4. MDRs (SOP 8-11)
5. Recalls / advisory notices (SOP 8-10)
6. Corrective / preventive actions (SOP 8-
04)
7. Internal quality audits (SOP 8-02)
8. External quality audits (SOP 8-03)
9. Supplier quality audits (SOP7-14)
9. Customer order status (SOP 7-04)
10. Non-conforming materials (SOP 8-08)
11. Training compliance (SOP 6-01)
Management review
(SOP 5-01)
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 15 of 17
Process Outputs
1. Attendance list and meeting minutes
* (includes quality system objectives)
2. Action items requiring corrective / preventive actions
3. Findings to corrective action system (SOP
8-04) optional
1. Quality manual & policy (QM)
2. Management review (SOP 5-01)
4. Significant facility changes
5. Other items as applicable
Quality planning
(SOP 5-02)
1. Quality plans
2. Quality objectives
1. Customer complaints
2. Other post-market surveillance
3. Other inputs as applicable
1. Complaint handling system (SOP 8-01)
2. Complaint trending (SOP 8-07)
3. Corrective & preventive actions (SOP 8-
04)
4. External quality audits (SOP 8-03)
5. Other inputs as applicable
Complaint handling
(SOP 8-01)
&
Complaint
Trending
(SOP 8-07)
1. Complete complaint investigation (SOP 8-
01)
* Assessment, investigation, reply to complainant
2. Corrective and/or preventive actions
3. Findings to corrective action system (SOP
8-04) optional
4. Medical Device Reports (SOP 8-11)
5. Findings to recall procedure (SOP 8-10) if applicable
6. Findings to management review meeting
(SOP 5-01)
7. SOP 8-01 is an input to SOP 8-07
1. Corrective and/or preventive actions
* Modified procedures
Recall / advisory notice
(SOP 8-10)
* Modified drawings
* Others as applicable
2. Findings to management review meeting (SOP 5-01)
3. Findings to regulators (SOP 8-11)
QM Rev. F
Quality Manual
CONFIDENTIAL
CN 0781
Effective: October 22, 2013
Page 16 of 17
Process Inputs
1. Management review meeting (SOP 5-01)
2. Complaint handling system (SOP 8-01)
3. Internal quality audits (SOP 8-02)
4. External quality audits (SOP 8-03)
5. Supplier quality audits (SOP7-14)
6. Non-conforming materials (SOP 8-08)
7. Other inputs as applicable
1. Audit Plan
2. Applicable ‘Regulations’ and ‘Standards’
3. Quality management system manual
4. Previous audit findings and corrective actions
1. Complaint handling system (SOP 8-01)
2. Complaint trending (SOP 8-07)
3. Corrective & preventive actions (SOP 8-
04)
4. External quality audits (SOP 8-03)
5. Other inputs as applicable
Process
Corrective &
Preventive
Actions
(SOP 8-04)
Internal Quality
Audits
(SOP 8-02)
Process Outputs
1. Corrective and/or preventive actions
* Modified procedures
* Modified drawings
* Training or retraining
* Others as applicable
2. Findings to management review meeting
(SOP 5-01)
1. Audit report and findings
* Corrective actions may include revisions to procedures, drawings, training or retraining, others as applicable
2. Findings to management review meeting
(SOP 5-01)
3. Findings to corrective action system (SOP
8-04) optional
4. Effectivity of previous corrective actions
Medical Device
Reports
(SOP 8-11)
All devices marketed in US
(excluding IDE)
1. Findings to management review meeting
(SOP 5-01)
2. Report to FDA
QM Rev. C
Quality Manual
CONFIDENTIAL
CN 0565
Effective: March 12, 2013
Page 17 of 17