PRODUCT GUIDE SPECIFICATION Specifier Note: This product guide specification is written according to the Construction Specifications Institute (CSI) MasterFormat, Three-Part Section Format and PageFormat, contained in the CSI Manual of Practice. The section must be carefully reviewed and edited by the Architect to meet the requirements of the project and local building code. Coordinate with other specification sections and the drawings. Delete all “Specifier Notes” when editing this section. SECTION 12 35 00 CASEWORK Specifier Note: This section covers Dwyer Products semi-custom kitchen and bathroom vanity cabinets. Appliances, countertops, sinks and faucets are also available from Dwyer Products, if a single-source supplier and warranty is desired. Consult Dwyer Products for assistance in editing this section for specific applications. Dwyer Products thermofoil and steel cabinets are GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children & Schools under certification number 90015, and can contribute positively toward LEED® rating system points. Consult Dwyer Products for assistance in editing this section for specific applications. PART 1 GENERAL 1.1 SECTION INCLUDES A. Kitchen cabinets B. 1.2 Vanity cabinets RELATED SECTIONS Specifier Note: Edit the following list of related sections as required for the project. List other sections with work directly related to this section. A. Section 11 31 00 – Residential Appliances B. Section 12 36 00 – Countertops C. Section 22 41 00 – Residential Plumbing Fixtures D. Section 22 41 16 – Residential Lavatories and Sinks 1.3 REFERENCES Specifier Note: List standards referenced in this section, complete with designations and titles. Project Name / Project # / Date 11 26 00 – 1 Casework A. American Society for Testing Materials (ASTM) 1. ASTM A591-A591/A591M-98 - Standard Specification for Steel Sheet, Electrolytic Zinc-Coated, for Light Coating Weight [Mass] Applications 2. ASTM B-209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate B. U.S. General Services Administration, Federal Supply Service, QQ-A250/8 – Federal Specification for Aluminum Alloys C. Kitchen Cabinet Manufacturers Association (KCMA), KCMA A161.1-2000 - Performance and Construction Standard for Kitchen and Vanity Cabinets D. U.S. Department of Housing and Urban Development (HUD), Directive 4910.1, Section 611-1.1 – Minimum Property Standards for Housing, Kitchen and Vanity Cabinets E. 1.4 GREENGUARD® Environmental Institute (GEI), GREENGUARD® Indoor Air Quality Certification and GREENGUARD® Children & Schools Certifications- Qualification standards for low-emitting indoor products. SUBMITTALS A. Comply with requirements of Section 01 33 00 – Submittal Procedures. B. Shop Drawing Submittals: Submit manufacturer’s shop drawings showing layout, profiles and product components. C. Quality Assurance Submittals: Submit manufacturer’s installation instructions. D. Closeout Submittals: Submit manufacturer’s operation and maintenance data and warranty. Include methods for maintaining installed products, precautions against cleaning materials and methods detrimental to finishes and performance. Specifier Note: Specify applicable requirements of regulatory agencies. Consult Dwyer Products with requirements to ensure kitchen design will meet specified requirements. 1.5 REGULATORY REQUIREMENTS A. Requirements for Accessibility 1. New York City Local Law 58/87 2. California Title 24 3. ANSI A117.1 specifications 1.6 DELIVERY, STORAGE & HANDLING A. Comply with manufacturer’s ordering instructions and lead time requirements to avoid construction delays. B. 1.7 Deliver, store and handle products under provisions of Section 01 60 00 and in accordance with manufacturer’s instructions. PROJECT CONDITIONS A. Field Measurements: Verify actual finished openings and plumbing and electrical locations by field measurements before fabrication. Coordinate field measurements and fabrication schedule with construction progress to avoid construction delays. Where field measurements cannot be made without Project Name / Project # / Date 11 26 00 – 2 Casework delaying the work, establish dimensions and proceed with fabrication without field measurements. Coordinate construction to ensure that actual dimensions correspond to established dimensions. 1.8 WARRANTY A. Manufacturer’s standard warranty period shall commence on Date of Delivery. B. 1.9 Manufacturer’s Warranty 1. For steel cabinets, warranty shall be a ten (10)-year warranty in which the owner shall be provided, at no additional charge, parts and labor for one (1) full year, parts only for an additional nine (9) years. 2. For aluminum cabinets, warranty shall be a ten (10)-year warranty in which the owner shall be provided, at no additional charge, parts and labor for one (1) full year, parts only for an additional nine (9) years. 3. For wood cabinets, warranty shall be two (2)-years in which the owner shall be provided at no additional charge, parts and labor for one (1) year, parts only for an additional one (1)-year. MAINTENANCE A. Extra Materials: Deliver to owner touch-up paint for [Paintlok Steel, Aluminum] cabinets. PART 2 PRODUCTS 2.1 MANUFACTURER A. Acceptable Manufacturer: Dwyer Products, 1226 Michael Drive, Suite F, Wood Dale, Illinois 60191. Phone 630-741-7900. Toll free 1-800-822-0092. Fax 630-741-7974. Website www.dwyerkitchens.com. 2.2 B. Substitutions: Not permitted. C. Requests for substitutions will be considered in accordance with provisions of Section 01 60 00. CABINETS Specifier Note: Choose one cabinet box material (A, B, C, or D) and one door material in [ ], and delete others. Consult Dwyer Products for assistance in editing this article for specific applications. A. Smooth Paintlok Steel Cabinet Boxes with [Paintlok Steel Doors, Thermofoil Doors, Stainless Steel Doors, Wood Doors] 1. Smooth Paintlok Steel Cabinet Boxes a. Wall cabinet boxes shall be constructed with flush bottoms, except where a microwave or range hood is to be mounted underneath. b. Sides of cabinet boxes shall be constructed of 20-gauge paintlok [ASTM A591]. c. Base cabinets shall have a 4” high black thermofoil toe kick attached at the cabinet legs. Units over 60” shall have a black steel toe joint. d. Wall cabinets shall be mounted using hanging bracket system. e. Base cabinets shall have two front legs and shall be mounted with a hanging bracket system. f. Drawer guides shall be epoxy coated with nylon rollers providing a positive stop. g. Hinges shall be concealed, self-closing and adjustable. h. Shelves shall have rolled fronts and shall be adjustable. Project Name / Project # / Date 11 26 00 – 3 Casework i. Cabinet boxes shall conform to ANS/KCMA A161.1-2000 , HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools. Specifier Note: Choose color group, or specific color, and delete others. Consult Dwyer Products for current colors. j. Color: [Choose from manufacturer’s [standard, optional] colors.] Specifier Note: Choose end panel material for exposed ends. Thermofoil option available only when thermofoil doors are specified. k. 2. End panels shall coordinate with cabinet finish and shall be [Choose from flush steel end panels, ¾” thick thermofoil decorative end panels]. Paintlok Steel Doors a. Shall be constructed of 20-gauge paintlok [ASTM A591] and shall be reinforced and sounddeadened. b. Shall conform to ANS/KCMA A161.1-2000 and HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools c. Shall be pre-punched for vertical 5” [127 mm] centered handles. d. Shall be supplied with 5” [127 mm] centered bail handles in a color (white, black, bisque or chrome) to compliment door color. Specifier Note: Choose powder coating finish and color group, or specific color, and delete others. Consult Dwyer Products for current colors. e. f. g. 3. Finish: [Choose from textured or smooth finish]. Color: [Choose from manufacturer’s [standard, optional] colors.] Style: Slab Thermofoil Doors a. Shall be constructed of a 3/4" [19 mm] thick 16-mil laminated medium density fiberboard (MDF). Rigid thermofoil shall be heated and applied with top pressure and bottom vacuum. Thermofoil shall be applied without seams to front and edge surface. The backing shall be white thermo-fused melamine. b. Shall conform to ANS/KCMA A161.1-2000 and HUD Standards, and shall be GREENGUARD Indoor Air Quality Certified and GREENGUARD Indoor Air Quality Certifed for Children & Schools. c. Shall not be drilled for handle holes. Specifier Note: Choose handle type and delete others. d. Handles: [Choose from [standard type (4” [101.60 mm] centered bail handles in brushed chrome, 5” [127 mm] centered bail handles in chrome), upgraded type (1” round knobs in brushed chrome)]]. Specifier Note: Choose color and style groups, or specific finishes, and delete others. Consult Dwyer Products for current finishes. e. f. Color: [Choose from manufacturer’s standard colors.] Style: [Choose from manufacturer’s [standard (Slab, Roman Raised Panel, Square Raised Panel, 4-Sided Bevel), optional (Double Panel Shaker, Verona, Wellington, Lancaster Elite)] styles.] Project Name / Project # / Date 11 26 00 – 4 Casework 4. Stainless Steel Doors a. Shall be constructed of 20-gauge (type 304) stainless steel with a No. 4 brushed finish and shall be reinforced and sound-deadened. b. Shall conform to ANS/KCMA A161.1-2000 , HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools c. Shall be pre-punched for vertical 5” [127 mm] centered handles. d. Shall be supplied with 5” [127 mm] centered stainless steel bail handles. e. Style: Slab 5. Wood Doors a. Shall be mortise and tenon joint construction with fixed wood insert panel. b. Door frame shall be ¾” thick with 5/8” long tenon. c. Joints shall be glued and pin-nailed. d. Doors shall not be drilled for handle holes. Specifier Note: Choose handle type and delete others. e. Handles: [Choose from [standard type (4” [127 mm] centered bail handles in brushed chrome, 5” [127 mm] centered bail handles in chrome), upgraded type (1” round knobs in brushed chrome)]]. Specifier Note: Choose color and style. f. g. B. Color: [Choose from manufacturer’s standard colors (Red Oak, Natural Maple, Mahogany, Cherry)] Style: [Choose from manufacturer’s standard styles (Square Flat Panel, Square Raised Panel)] Stainless Steel Cabinet Boxes with [Thermofoil Doors, Stainless Steel Doors, Wood Doors] 1. Stainless Steel Cabinet Boxes a. Wall cabinet boxes shall be constructed with flush bottoms, except where a microwave or range hood is to be mounted underneath. b. Sides of cabinet boxes shall be constructed of 20-gauge (type 304) stainless steel with a No. 4 brushed finish. c. Base cabinets shall have a 4” high black thermofoil toe kick attached at the cabinet legs. Units over 60” shall have a black steel toe joint. d. Wall cabinets shall be mounted using hanging bracket system. e. Base cabinets shall have two front legs and shall be mounted with a hanging bracket system. f. Drawer guides shall be epoxy coated with nylon rollers providing a positive stop. g. Hinges shall be concealed, self-closing and adjustable. h. Shelves shall have rolled fronts and shall be adjustable. i. Cabinet boxes shall conform to ANS/KCMA A161.1-2000 , HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools Specifier Note: Choose end panel material for exposed ends. Thermofoil option available only when thermofoil doors are specified. h. 2. End panels shall coordinate with cabinet finish and shall be [Choose from flush steel end panels, ¾” thick thermofoil decorative end panels]. Thermofoil Doors a. Shall be constructed of a 3/4" [19 mm] thick 16-mil laminated medium density fiberboard (MDF). Rigid thermofoil shall be heated and applied with top pressure and bottom vacuum. Project Name / Project # / Date 11 26 00 – 5 Casework b. c. Thermofoil shall be applied without seams to front and edge surface. The backing shall be white thermo-fused melamine. Shall conform to ANS/KCMA A161.1-2000 , HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools Shall not be drilled for handle holes. Specifier Note: Choose handle type and delete others. d. Handles: [Choose from [standard type (4” [127 mm] centered bail handles in brushed chrome, 5” [127 mm] centered bail handles in chrome), upgraded type (1” round knobs in brushed chrome)]]. Specifier Note: Choose color and style groups, or specific finishes, and delete others. Consult Dwyer Products for current finishes. e. f. Color: [Choose from manufacturer’s standard colors.] Style: [Choose from manufacturer’s [standard (Slab, Roman Raised Panel, Square Raised Panel, 4-Sided Bevel), optional (Double Panel Shaker, Verona, Wellington, Lancaster Elite)] styles.] 3. Stainless Steel Doors a. Shall be constructed of 20-gauge (type 304) stainless steel with a No. 4 brushed finish and shall be reinforced and sound-deadened. b. Shall conform to ANS/KCMA A161.1-2000 , HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools. c. Shall be pre-punched for vertical 5” [127 mm] centered handles. d. Shall be supplied with 5” [127 mm] centered stainless steel bail handles. e. Style: Slab 4. Wood Doors a. Shall be mortise and tenon joint construction with fixed wood insert panel. b. Door frame shall be ¾” thick with 5/8” long tenon. c. Joints shall be glued and pin-nailed. d. Doors shall not be drilled for handle holes Specifier Note: Choose handle type and delete others. e. Handles: [Choose from [standard type (4” [101.60 mm] centered bail handles in brushed chrome, 5” [127 mm] centered bail handles in chrome), upgraded type (1” round knobs in brushed chrome)]]. Specifier Note: Choose color and style. f. g. C. Color: [Choose from manufacturer’s standard colors (Red Oak, Natural Maple, Mahogany, Cherry)] Style: [Choose from manufacturer’s standard styles (Square Flat Panel, Square Raised Panel)] Aluminum Cabinet Boxes with [Aluminum Doors, Thermofoil Doors, Wood Doors] 1. Aluminum Cabinet Boxes a. Shall be constructed of .063 [1.6 mm] aluminum. b. Aluminum shall be 5052 alloy offering superior corrosion resistance, formability, and impact resistance. Tensile strength range 31,000 to 44,000 psi. Conforms to Federal Specification QQA250/8 and ASTM B-209. Project Name / Project # / Date 11 26 00 – 6 Casework c. d. Cabinet boxes shall be fabricated to a maximum tolerance of 1/16" and plug welded. Wall cabinets shall be constructed with flush bottoms, except where microwave or range hood is to be mounted underneath. e. Base cabinets shall have a 4” high black thermofoil toe kick attached at the cabinet legs. Units over 60” shall have a black steel toe joint. f. Wall cabinets shall be mounted using hanging bracket system. g. Base cabinets shall have two front legs and shall be mounted with a hanging bracket system. h. Each hinge attachment point shall be reinforced using a threaded insert. The rivnut insert shall be swaged into each attachment point at time of cabinet fabrication and will provide full depth thread contact for each hinge fastener. i. Shelves shall be reinforced with hemmed edges, and shall be fully adjustable. j. Cabinet metal preparation shall consist of a cleaning operation that uses a two-step detergentacid bath. After cleaning, a powder epoxy finish is applied to all surfaces of the cabinet by an electro-static application method. Cabinet shall be exposed to a baking process to smooth and “set” the finish. k. Drawer guides shall be epoxy coated with nylon rollers providing a positive stop. l. Hinges shall be concealed, self-closing and adjustable. m. Cabinet boxes shall conform to ANS/KCMA A161.1-2000 , HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools Specifier Note: Choose end panel material for exposed ends. Thermofoil option available only when thermofoil doors are specified. n. End panels shall coordinate with cabinet finish and shall be [Choose from flush steel end panels, ¾” thick thermofoil decorative end panels]. Specifier Note: Choose color group, or specific color, and delete others. Consult Dwyer Products for current colors. o. 2. Color: [Choose from manufacturer’s [standard, optional] colors.] Aluminum Doors a. Shall be constructed of .060 aluminum 5052-H32 and shall be reinforced and sound-deadened. b. Shall conform to ANS/KCMA A161.1-2000 , HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools. c. Shall be pre-punched for 5” [127 mm] centered handles. d. Shall be supplied with 5” [127 mm] centered bail handles in a color (white, black, bisque or chrome) to compliment door color. Specifier Note: Choose powder coating finish and color group, or specific color, and delete others. Consult Dwyer Products for current colors. e. f. g. 3. Finish: [Choose from textured or smooth finish]. Color: [Choose from manufacturer’s [standard, optional] colors.] Style: Slab Thermofoil Doors a. Shall be constructed of a 3/4" [19 mm] thick 16-mil laminated medium density fiberboard (MDF). Rigid thermofoil shall be heated and applied with top pressure and bottom vacuum. Thermofoil shall be applied without seams to front and edge surface. The backing shall be white thermo-fused melamine. b. Shall conform to ANS/KCMA A161.1-2000 , HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools. Project Name / Project # / Date 11 26 00 – 7 Casework c. Shall not be drilled for handle holes. Specifier Note: Choose handle type and delete others. d. Handles: [Choose from [standard type (4” [127 mm] centered bail handles in brushed chrome, 5” [127 mm] centered bail handles in chrome), upgraded type (1” round knobs in brushed chrome)]]. Specifier Note: Choose color and style groups, or specific finishes, and delete others. Consult Dwyer Products for current finishes. e. f. 4. Color: [Choose from manufacturer’s standard colors.] Style: [Choose from manufacturer’s [standard (Slab, Roman Raised Panel, Square Raised Panel, 4-Sided Bevel), optional (Double Panel Shaker, Verona, Wellington, Lancaster Elite)] styles.] Wood Doors a. Shall be mortise and tenon joint construction with fixed wood insert panel. b. Door frame shall be ¾” thick with 5/8” long tenon. c. Joints shall be glued and pin-nailed. d. Doors shall not be drilled for handle holes Specifier Note: Choose handle type and delete others. e. Handles: [Choose from [standard type (4” [101.60 mm] centered bail handles in brushed chrome, 5” [127 mm] centered bail handles in chrome), upgraded type (1” round knobs in brushed chrome)]]. Specifier Note: Choose color and style. f. g. Color: [Choose from manufacturer’s standard colors (Red Oak, Natural Maple, Mahogany, Cherry)] Style: [Choose from manufacturer’s standard styles (Square Flat Panel, Square Raised Panel)] D. Laminated Melamine Cabinet Boxes with [Laminated Melamine Doors, Thermofoil Doors, Wood Doors] 1. Laminated Melamine Cabinet Boxes a. Shall be frameless construction. b. Cabinet top, bottom, end panels and shelves shall be constructed of 3/4” [19 mm] thick particle board, 45 pound density, covered in melamine on both sides and exposed edges. c. Cabinet backs shall be 1/4” [6 mm] white Masonite covered in melamine on interior surface. d. Cabinet components are glued and doweled under pressure for strength and squareness. e. Toe boards shall be particleboard with vinyl laminate surface. f. Drawer boxes shall be constructed of 1/2" [13 mm] wood. Drawer bottom will be 1/4" [6 mm] plywood. g. Hinges shall be fully concealed, six-way adjustable and open 110º. h. Cabinets shall conform to ANSI/KCMA A161.1-2000. Specifier Note: Choose color group, or specific color, and delete others. Consult Dwyer Products for current colors. i. 2. Color: [Choose from manufacturer’s standard colors.] Laminated Melamine Doors a. Shall be constructed of 3/4" [19 mm] thick particleboard, 45 pound density, with face, back and edges covered in melamine. b. Shall not be drilled for handle holes. Project Name / Project # / Date 11 26 00 – 8 Casework c. Shall be supplied with 4” centered bail handles in a brushed chrome finish. Specifier Note: Choose color group, or specific color, and delete others. Consult Dwyer Products for current colors. d. e. 3. Color: [Choose from manufacturer’s standard colors.] Style: Slab Thermofoil Doors a. Shall be constructed of a 3/4" [19 mm] thick 16-mil laminated medium density fiberboard (MDF). Rigid thermofoil shall be heated and applied with top pressure and bottom vacuum. Thermofoil shall be applied without seams to front and edge surface. The backing shall be white thermo-fused melamine. b. Shall conform to ANS/KCMA A161.1-2000 , HUD Standards, and shall be GREENGUARD® Indoor Air Quality Certified and GREENGUARD® Indoor Air Quality Certified for Children and Schools. c. Shall not be drilled for handle holes. Specifier Note: Choose handle type and delete others. d. Handles: [Choose from [standard type (4” [101.60 mm] centered bail handles in brushed chrome, 5” [127 mm] centered bail handles in chrome), upgraded type (1” round knobs in brushed chrome)]]. Specifier Note: Choose color and style groups, or specific finishes, and delete others. Consult Dwyer Products for current finishes. e. f. 4. Color: [Choose from manufacturer’s standard colors.] Style: [Choose from manufacturer’s [standard (Slab, Roman Raised Panel, Square Raised Panel, 4-Sided Bevel), optional (Double Panel Shaker, Verona, Wellington, Lancaster Elite)] styles.] Wood Doors a. Shall be mortise and tenon joint construction with fixed wood insert panel. b. Door frame shall be ¾” thick with 5/8” long tenon. c. Joints shall be glued and pin-nailed. d. Doors shall not be drilled for handle holes Specifier Note: Choose handle type and delete others. e. Handles: [Choose from [standard type (4” [101.60 mm] centered bail handles in brushed chrome, 5” [127 mm] centered bail handles in chrome), upgraded type (1” round knobs in brushed chrome)]]. Specifier Note: Choose color and style. f. g. 2.3 Color: [Choose from manufacturer’s standard colors (Red Oak, Natural Maple, Mahogany, Cherry)] Style: [Choose from manufacturer’s standard styles (Square Flat Panel, Square Raised Panel)] ACCESSORIES Specifier Note: Delete or complete sections as necessary. A. Back Wall Shield: [Laminate, Textured Steel, Stainless Steel] Project Name / Project # / Date 11 26 00 – 9 Casework B. End Wall Shields: [Laminate, Textured Steel, Stainless Steel] C. Fluorescent Light 1. Size: [12”, 18”] long 2. Shall be provided with a grounded convenience outlet and on-off switch. Requires a 15 watt fluorescent light bulb (bulb not included). 3. Electrical requirements: 120 volt, 60 cycle, 1.5 amps. Hard wired. D. Cutlery Drawer shall be a pull-out storage tray mounted on inside of sink base cabinet. E. Cabinet Doors for ADA Adaptable Sink Base 1. Shall create ability to convert the open space for wheelchair access into additional storage space. 2. Attachment of doors and conversion of plumbing close-off panel to floor shall not require plumbing modifications or disassembly. 3. Doors shall detach and store within the plumbing close-off panel when conversion back to open space is required. PART 3 EXECUTION Specifier Note: Edit articles below to suit project requirements. 3.1 EXAMINATION A. Examine areas to receive product. Do not begin installation until areas are in satisfactory condition. Ensure horizontal blocking, if necessary, and floor are complete. 3.2 INSTALLATION A. Install product in accordance with manufacturer’s installation instructions at locations indicated on drawings. B. 3.3 [Cut steel [or aluminum] cabinets with carbide tipped saw blade and seal exposed edge, when cuts in the field are necessary.] FIELD QUALITY CONTROL A. Repair or replace defective products. 3.4 CLEANING A. Clean installed products in accordance with manufacturer’s instructions prior to Owner’s acceptance. END OF SECTION Specifier Note: Dwyer Products specifications are subject to change without notice as required to meet the changing demands of the marketplace and/or to improve product quality and performance. Project Name / Project # / Date 11 26 00 – 10 Casework