Modelling of Squeeze Film Effects with FEM for Coupled Fluid Structure Interaction Anish Roychowdhury1,2* Advisor: Prof. Rudra Pratap1,2 Dept. of Mechanical Engineering, 2Center for Nano Science and Technology 1 *anishroy@mecheng.iisc.ernet.in Abstract—This work aims at modelling the squeeze film effects in vibratory MEMS devices such as resonators and gyroscopes, which often consist of a plate-like structure that vibrates normal to a fixed substrate. They are generally not perfectly vacuum packed, resulting in a thin air film trapped between the moving structure and the fixed substrate which offers both stiffness and damping. We model this phenomenon using finite element methods to solve the elasticity equation coupled with the 2D Reynolds equation for squeeze film to get the pressure distribution on the vibrating plate and then calculate the squeeze film damping and stiffness forces. INTRODUCTION Vibratory MEMS devices such as MEMS resonators, microphones, etc., typically have a thin air film trapped between a fixed substrate and a vibrating structure. If the lateral dimensions of the vibrating structure happen to be much larger than the height of the air gap, the trapped air behaves both like a spring and a viscous damper, a phenomenon known as squeeze film effect. Squeeze film damping is the dominant dissipation mechanism in Si based MEMS devices operating in the aforementioned conditions [1]. Accurate modelling of such systems generally involves coupling of three domains, electrostatics, structural and fluid. Traditionally, the squeeze film effect is modelled using the lubrication theory, via the Reynolds equation [2]. With rigid plate assumption the Reynolds equation can be decoupled from the elasticity equation and, further, on linearization, can be solved to obtain analytical expressions for stiffness and damping. Blech [3] studied the effect of squeeze film induced stiffness and damping for rigid plates with trivial pressure boundary conditions. Darling et al. [4] presented analytical solutions to the linearized Reynolds equation for various venting conditions, using a Greens function approach. McCarthy et al. [5] studied cantilever micro-switches using a transient finite difference method approximating a parabolic pressure distribution along the length and non variance along I. the width of the structure and obtained good agreement with experimental measurements. Pandey and Pratap [6] studied the effect of flexural mode shapes on the squeeze film offered stiffness and damping for a cantilever resonator. They used Green’s function to solve the linearized compressible Reynold’s equation and employed the modal projection method available in ANSYS to solve the coupled fluid structure problem for several flexural modes of vibration. The analytical and numerical values of damping obtained were in good agreement with experimental results. Hannot and Rixen [7] presented an approach to solve the coupled elasticity equation and Reynolds's equation for modelling a capacitive micro-switch. They employed a non-linear Newmark time integration scheme for the mechanical equations and a trapezoidal rule for the fluid equations. The above mentioned models attempt to solve the coupled problem, though not in a single step. The geometry modelled is also limited to 1D beam type structures. In this study we attempt to model the squeeze film effects for flexible plate structures with the elasticity effect coupled with the fluid problem and solved with coupled FEM in a single step method. MODELLING In order to have a better understanding of the squeeze film forces, we initially studied the effect of variable flow boundaries on squeeze film parameters for an all sides fixed elastic micro-plate. We used ANSYS 3D FLOTRAN modules to model the fluid domain and imposed approximate first mode shape to account for the plate flexibility. We obtained the pressure distribution due to the squeeze film on the moving plate. The squeeze film forces were subsequently computed by integrating the pressure over the plate surface. However for accurate modelling one needs to solve the coupled II. TABLE I fluid structure problem to get a more accurate result Q FACTOR FOR THE FIRST THREE MODES FOR A CANTILEVER BEAM for the pressure distribution. We have subsequently Modes Q factor comparison developed a coupled FEM based methodology to QEXP QANSYS QFEM solve the Reynolds equation coupled with the 3D 1 1.20 1.11 1.095 2 7.58 6.94 5.849 elasticity equation. We present results from a one 3 18.52 20.0 20.379 step monolith [8] formulation where we solve the fluid structure problem in a truly coupled sense as IV. CONCLUSIONS opposed to iterative and approximate methods reported in prior works [5,7]. The numerical results We have discussed numerical modelling strategies show good agreement with published experimental for vibratory MEMS devices with varying flow boundaries and presented results from our FEM data and existing analytical solutions. model addressing the coupled fluid structure problem due to squeeze film effects. The same III. RESULTS In order to benchmark our code, we compare our technique can be used further as a design tool for numerical FEM based results for spring (Fs) and modelling and simulation of the dynamic response damping (Fd) forces with available analytical of vibratory MEMS devices where accurate values solutions for the all sides open "OOOO" of their Q factor may be required. configuration (See Fig. 1). We see from Fig. 1 that ACKNOWLEDGEMENTS the numerical stiffness and damping forces are in This work is partially supported by NPMASS close agreement with the analytical results, at high as well as low squeeze numbers (σ). The deviation grant for computational micro-systems. The author between the numerical and analytical results have acknowledges the support from CoNE Lab of the been found to be less than 2% for the entire Center for Nano Science and Engineering at IISC. frequency range studied. In order to compare our and also wish to thank Arup Nandy and Prof. C.S. results with experimental data, we have modelled a Jog from the Department of Mechanical cantilever beam as per dimensions mentioned in the Engineering at IISC for their help and collaboration. work of Pandey and Pratap [6]. We compare the REFERENCES numerically obtained Quality factor (Q) for the first [1] Senturia S,. “Microsystem Design”, Kluwer Academic Publishers, Boston, 2001. three modes of vibration with those reported by [2] W.E. Langlois, “Isothermal squeeze films,” Quarterly Applied Pandey and Pratap [6]. (see Table 1). We see that Mathematics Vol. 20, No. 2, pp. 131–150, 1962. the data from the numerical simulations are in good [3] J.J. Blech, On Isothermal Squeeze Films, ASME J. Lubric. Technol. Vol. 105, No. 4, pp. 615-620, 1983. agreement with published experimental and [4] Darling R. B. Hivick C. and Xu J., “Compact analytical modelling of squeeze film damping with arbitrary venting conditions using a Greens numerical results. [5] [6] [7] [8] Figure 1. Spring and damping forces vs squeeze number (σ ) for "OOOO" configuration function approach”, Sensors and Actuators A, Vol 70, No. 1-2, pp.32– 41, 1998. B. McCarthy, G.G. Adams, N.E. McGruer and D Potter, " A Dynamic Model, Including Contact Bounce, of an Electrostatically Actuated Microswitch," Journal of Microelectromechanical Systems, Vol. 11, No. 3, pp. 276-283, 2002. A.K. Pandey and R. Pratap, "Effect of Flexural Modes on Squeeze Film Damping in MEMS Cantilever Resonators, "Journal of Micromechanics and Microengineering", Vol. 17, No. 12, pp. 24752484, 2007. S.D.A Hannot and D.J. Rixen, "Coupling Plate Deforma-tion, Electrostatic Actuation and Squeeze Film Damping in a FEM Model of a Micro Switch," Int. Conf. on Com-putational Methods for Coupled Problems in Science and Engineering, Barcelona, 2009. C.S. Jog, "An Outward-Wave-Favouring Finite Element Based Strategy for Exterior Acoustical Problems," International Journal of Acoustics and Vibration, Vol. 18, No. 1, pp. 27-38, 2013. Anish holds BE and MS degrees in Mechanical engineering from NIT Durgapur, and Louisiana State University (LSU), USA, respectively, He also has 6 years of experience as a mainframe programmer. He is currently pursuing a PhD in the field of micro-systems modelling.