MSc in Biotechnology Proposal for Research Project – 2nd Cycle Tema transitado dos não escolhidos do ano passado. A aluna iniciou dissertação no segundo semestre. Aprovado CC Student´s Name: Cláudia Mendes da Costa Student email address: No. 45887 Supervisor: Susana Barreiros Supervisor´s email address: sfb@fct.unl.pt Co-supervisor: João Paulo Borges Co-cupervisor’s email address: jpb@fct.unl.pt Lab/Institution: Lab 427 DQ-REQUIMTE and Lab 211 DCM-CENIMAT/i3N Scientific area: Industrial Biotechnology TITLE: Biocatalytic fiber membrane for the valorization of CO2 into a biofuel. BACKGROUND Carbon dioxide utilization is seen as a complementary approach to carbon capture and storage. The conversion of CO2 into useful products, such as methanol, a primary liquid petrochemical of considerable relevance in the chemical and energy industries, becomes increasingly important as CO2 levels in the atmosphere continue to rise. The conversion of CO2 to methanol can be accomplished by three dehydrogenases – formate (FateDH), formaldehyde (FaldDH) and alcohol (ADH) dehydrogenase – working in sequence, requiring the action of the cofactor reduced nicotinamide adenine dinucleotide (NADH). Through electrospinning it is possible to obtain easily micro- and nanofibers with high superficial area and controlled porosity, through the action of electrical fields. Confinement within fibers confers protection and stability to bioactive molecules and facilitates molecular interactions. Core/shell structured fibers can be designed so as to combine the versatility of a microenvironment that suits the action of the biomolecules, with an outer layer that suits the medium and application envisaged for the biocatalytic system. OBJECTIVES The objective of the workplan is to fabricate, using coaxial electrospinning, reactive fibers containing a biocatalytic system able to reduce CO2 to methanol, comprising a biocompatible core entrapping enzymes and co-factor, and a silica-based, mechanically resistant, porous shell. PROJECT DESCRIPTION Task 1 - Fabrication of a core/shell structured fiber membrane – Months 01-08 The biocatalytic process involves ion transfer. In the system envisaged there will not be a bulk water phase. Therefore the fiber cores will be produced with an ionic gel, a conductive polymer composed of an ionic liquid(IL) and gelatin that provides a microenvironment able to solvate charged species. Ionic gels have been shown to provide an adequate medium for immobilizing enzymes belonging to the same class of the dehydrogenases. Based on previous experience in the fabrication of IL/gelatin electrospun fibers with choline-based ILs, a biocompatible, hydrated, choline dihydrogen phosphate(dhp)/monohydrogen phosphate(hp), with a buffering action at a pH that is convenient for the biocatalysts will be used. The choice of silica to fabricate fiber shells is based on its low cost, manufacturability, mechanical,1 thermal and pH stability, and chemical inertness. Tetramethoxysilane (TMOS) or tetraethoxysilane (TEOS), the silica precursors most commonly used, will be used here too. To overcome the brittleness of silica, the silica precursor will be mixed with a biocompatible polymer (polyvinyl alcohol, PVA, or polyvinyl acetate, PVAc). This will also allow the tailoring of the porosity of the shell. MSc in Biotechnology Proposal for Research Project – 2nd Cycle A coaxial electrospinning setup coupled with a microfluidic timer will be used (Figure 1). The system will be first tested without catalysts. The core solution, containing IL, gelatin and water will be loaded into syringe A, a silica sol-gel precursor solution into syringe B, and a PVA or PVAc solution into syringe C. The microfluidic timer will ensure that an optimum viscosity of the mixture of hydrolyzed sol-gel precursor and polymer solutions is reached during gelation before electrospinning. The optimization of the electrospinning process will be done taking into account environmental parameters (temperature and humidity), solution properties (viscosity, conductivity, surface tension), and the process itself (applied voltage, capillary-collector distance, solution flow rate). The effects of critical design parameters - flow rates of the solutions (core and shell), protrusion of the core needle, viscosity of the solutions, on the reproducibility and quality of the fibers will be assessed. Different gelatin and PVA(or PVAc) concentrations will be used to produce the core and shell solutions, respectively. The fibers will be characterized in terms of morphology, using Scanning Electron Microscopy. Other techniques available may be used, if time allows, to determine surface area (Brunauer-Emmett-Teller analysis), pore size (mercury porosimetry), physico-chemical properties (Infrared spectroscopy) and mechanical properties (tensile tests). Task 2 - Biocatalytic system – Months 03-08. a) First, only the last enzyme in the biocatalytic sequence will be used, namely ADH, the least expensive one. In the envisaged process, it will convert formaldehyde to methanol. Here, it will be used to function as it normally does, i.e. in reverse. In the present work, ADH will be used to convert methanol to formaldehyde, with the help of cofactor NAD+. The enzyme will be studied in choline dhp/hp medium with different water contents, determined by Karl-Fischer titration. The effect of the water content of the IL medium on cofactor solubility will be assessed. The formation of NADH will be monitored by UV-VIS spectroscopy at λ = 340 nm. b) The three-enzyme system will be assayed in a few experiments carried out at conditions set by reactions done in a), using NAD+ as co-factor to convert methanol to CO2. c) After performing assays in IL medium, ADH will be immobilized in the IL/gelatin ionic gel. Enzymatic reactions will be carried out in an apolar organic solvent unable to strip water off the system. Reactions will be followed by gas chromatography (GC). d) After conducting these assays, the three enzymes will be co-immobilized together with NAD+ in ionic gels, and their performance will be tested in a few experiments performed at optimized conditions. e) Finally, the bioconversion of CO2 to methanol using NADH as cofactor will be assayed. Experiments will be conducted in a cell with CO2 at high pressure. Reaction progress will be monitored by taking samples and quantifying methanol by GC. Task 3 – Biocatalytic fiber membrane reactor – Months 09-10. After gaining experience in producing blank, low-defect fibers, the procedures developed in Task 1 will be extended to the fabrication of core/shell nanofibers holding the biocatalytic system. As a proof of concept, the mat of fibers will be placed inside the high pressure cell. Reactions will be carried out with high pressure CO2, and methanol formation will be followed by GC. Task 4 – Writing of dissertation thesis – Months 11-12. 2 MSc in Biotechnology Proposal for Research Project – 2nd Cycle Figure 1 - Electrospinning setup for producing core/shell nanofibers with an ionic gel core and a silicabased shell. The system is similar to that used by Tong et al.[1]. (a) Basically, it utilizes a coaxial electrospinning setup (syringe A) coupled with a microfluidic timer (connecting syringes B and C); (b) The chemical reaction between the hydrolyzed sol-gel precursor solution (syringe B) and the polymer solution (syringe C) during the electrospinning process is controlled by the microfluidic timer. [1] H.-W. Tong, B.R. Mutlu, L.P. Wackett, A. Aksan, Manufacturing of bioreactive nanofibers for bioremediation, Biotechnol. Bioeng. 111 (2014) 1483–93. 3