List of Tools, Equipment and Materials for Refrigeration and Air Conditioning (RAC) and Mobile Air Conditioning (MAC) 1. SL. No 1. Tools and Equipment Items Specification Quantity Digital Electronic thermometer Reading range -25 to 50 degree centigrade 10 nos 2. Brazing torch for oxyAcetylene 04 nos 3. Portable leak detector 4. Refrigerant pipe Quick coupler set Forged Brass Shank, Weld mild Steel up to 8.5 mm thickness, Swaged copper tips and Fitted with flash back arrestor Detects fluid or gas CFC, HCFC &HFC. Technology: Infra, Display: Led Indicator. Portable and compact Feature: 1.Manifold hose connections on both adapters: 1/4" SAE male flare 2.Sold brass metal construction 3.Quick action 6-ball operated 4.safe design to protects against injury and refrigerant loss 5. Set of 2 color coded quick connectors -Blue, Low side quick connector/adapter, 17mm -Red, High side quick connector/adapter, 20mm 5. Pinching pliers 10 nos 6. Charging hose set 7. Vacuum pump Suitable to shut off flow through refrigerant hoses/tubes of dia ¼”, 3/8”, 1/2” &5/8”. Inbuilt with cocking ratchet mechanism that holds pivoting jaw tightly in place and heavy duty swivel jaws pivot to assure parallel pinching. Red hose (Working pressure 4000 Psi and 120 cm length), Yellow hose (Working pressure 4000 Psi and120 cm length), Blue Hose (Working pressure 4000 Psi and 120 cm length). All hoses provided with extra deep knurling on nuts for easy grip, adjustable valve core depressor, and blow off grooves preventing spray back, R-410A compatible as well as CFC, HCFC and HFC refrigerants and blends and Leakproof 8-sided crimp. Two stage type, 220V, 50-60 Hz, HP-1/2, 15 Microns. 8. Electronic Weighing Scale Capacity 0-154 Lbs, 0-70 Kg. Accuracy: + or – 0.5 %, Display: Liquid crystal with 5 digits. Battery life: 24 Hours (9V battery). Resolution: 0.2500/5h. Power: Maximum power <1.2 VA, Norma power<0.5VA. 2 nos Page 1 of 8 02 nos 15 nos 15 nos 10 nos Rate/Unit Remarks 9. Universal MAC Charging station Max operating pressure 20 bars Power supply 230 V 50/60Hz Max operating temperature 5-50°C CPU memory capacity 320Kb Display Blue LCD 80 digits 123 x 38mm Refrigerant charging resolution +/5 gr Refrigerant charging accuracy 3% at 5 to 40°C Tank operational capacity 20Kg Compressor Hermetic 12cc Vacuum pump 4.8m3/h - 0.05mb vacuum HP/LP pressure manometers Dia. 80mm Pulse Free, Class 1 Service hoses 3,00 meters SAE J2196 Recycling performance 150Kg refrigerant SAE J2099 40gr water absorption at 24°/51°C. Suitable for charging R134a, R404, R407C, R22C refrigerant Flaring tools set provided with internal clutch to indicate when formed flare is complete, Seven quick-change positions for flaring soft copper and aluminum tube, Compact, professional, patented design, Eccentric cone to form precise 45° flared ends, Strong carrying case, Imperial tool for 3/16”, 1/4” 5/16”, 3/8”, 1/2”, 5/8”, 3/4” O.D, Metric tool for 6, 8, 10, 12, 15, 16, 18 mm O.D. and Built in slide gauge for tube height adjustment 10. Flaring tools set 11. Swaging tools set Tools set with tool box/case. Suitable for outer dia of 3/16’’, 1/4”, 5/16’’, 3/5, 1/2, 5/8”, 3/4”. 15 nos 12. Piercing tools 15 nos 13. Tube bender 14. Tube for deburring Used while opening the refrigeration circuit, recovering refrigerant and conducting pressure tests. Suitable for driers or copper tubes. For tube outer diameters of 6, 8 and 10 mm (1/4", 5/16" and 3/8"). Fitted with non-return valve. 3 in 1 Triple Tube Bender for 1/4", 5/16" & 3/8" Diameter -180 Degree Lever Type Bending Tool. Suitable for bending tubes sizes of 1/4", 5/16" and 3/8".Product Dimension: 11 x 3 x 3 inches. Ratio to center: 0.94" (24.40 mm).Used for bending soft copper, brass, aluminum and other soft metals pipes. Open size/slips on tubing at any point, can bend 0.4mm thin tube without distortion Suitable for soft copper and aluminum tubing to remove burrs and surface defects from inner/outer straight and hole edges 15. Combination pliers The Pliers made from high grade Steel, forged and differentially heat treated to give best performance. Fully insulated with quality plastic material sleeves ensures safe electrical working. Excellent wire cutting ability for soft and hard wires. Black phosphated and bright polished head Page 2 of 8 2 nos 15nos 15 nos 20 Nos 20 Nos 16. Long nose pliers Fixed-joint design used for bending, turning and cutting. Long nose design for use in hard-to-reach areas. Product # Length Jaw Capacity 84-101 6-7/8 in (175 mm) 1-3/8 in (34 mm) 84-102 8 in (203 mm) 1-11/16 in (44 mm) Nut Driver Set, Number of Pieces: 11, Hex (In.): 3/16, 7/32, 1/4, 9/32, 5/16, 11/32, 3/8, 7/16, 1/2, 9/16, 5/8, Shank Length (In.): 39485, Overall Length (In.): 6-11/16 to 7, Handle: Rubber/Vynil grip 20 Nos 17. Nut driver set 18. Hack saw with blades(Mini Hacksaw) Blade length: 10’’, Handle Length:3” and provided with 36 pcs hacksaw blade 10 Nos 19. Gas cylinder Key Spanner Square headed and Size: 25" 10 Nos 20. Heavy duty socket set Set includes:3/4": 7/8,15/16,1,1-1/16,11/8,1-3/16,1-1/4,1-5/16,1-3/8,1-7/16,11/2,1-9/16, 1-5/8,1-3/4,1-13/16,1-7/8,2,1": 2-1/4,23/8,2-5/8 Socket Accessories: 1) Adding-force bar; 2) Big & Small slide head; 3) Heavy ratchet head; 4) Impact socket Universal Joint; 5) Extension bar; 6) Heavy sliding bar. Size: 54x31x10cm.NW:19.5KGS 6 Nos 21. Small metal hammer Hammer Material: Steel, Length of Hammer: 20 to 25 CM. Handle: Rubber grip. Type: Straight Peen hammer 10 Nos 22. Tool Box 12 Nos 23. Center punch tool Features of the product: Large metal rust proof latches with padlock eye keep tools safe. Portable tray designed to carry tools and small parts, yet enables larger tool storage inside the tool box.V Groove on top lid Item Dimension(CM):58,4 x 29,3 x 22,2 Made from hardened and tempered steel. Square heads, knurled grip, polished and conical pointed tips. 80-100mm length. 24. Screw driver Set 6 pcs per set of different tip 10 nos 25. Capillary tube cutter 10 nos 26. Manifold gauge Handle Material: Plastic, Applicable Rang: ≤3mm, Length: 140MM, Max opening: 12mm, Color: Greenback Weight:100G Four Ways universal unit designed for mobile use: High quality connection for 3/8" SAE Can be used for: R 134a, R 404, R 407C, R 22 Manometer class 1 Not damped Can be adjusted by the operator Includes safety sight glass and Page 3 of 8 10 Nos 10 nos 6 nos 27. Manifold gauge suspension Supplied without hoses 2 way with safety sight glass and suspension Can be used for: R 134a, R 404, R 407C, R 22 Manometer class 1 Not damped Can be adjusted by the operator Supplied without hoses 4 nos 28. Recovery cylinder 30 Kg capacity provided with safety valves and DOT approved. 10 nos 29. Recovery machine 2 nos 30. Micron meter/Vacuum gauge Oil less compressor, air cooled, double piston, 1 HP, Motor-speed 1750 rpm @ 60Hz/110V, Current- 10A@ 60 Hz/110V. Dimension: 400X250/355 mm. Supply voltage:220-240V AC, 50-60 Hz ACCURACY: +/- 10% of Reading. POWER SOURCE: One 9 volt alkaline battery (ANSI 1604AC – IEC 6LR61).BATTERY LIFE: More than 20 hours of continuous use. MECHANICAL CONNECTION: Standard 1/4” female SAE refrigerant hose type with core depressor. BATTERY INDICATOR: Battery symbol with 3 segment Power Level Bar Graph. 31. Refrigerant identifier Sample Parameters: Vapor only, oil free, 300 psig (2Mpa) Maximum Detected Compounds: R12, R134a, R22, Hydrocarbons, Air sensor technology: Non-Dispersive Infrared (NDIR) Refrigerant Sample Size: 0.3 ounces (8.5 grams) per sample Power: Universal 110/220 VAC, 50/60 Hz, 0.2 Amps Maximum Operational Temperature: 45 100 Fahrenheit .Provided with printing option. 2 no 32. Digital clamp on multi meter 8 nos 33. Nitrogen gas cylinder (Filled with gas ) 34. Oxygen filled gas cylinder Display :3¾ digit liquid crystal display (LCD) with a maximum reading of 3999 Polarity: Automatic, positive implied, negative polarity indication. Over range: (OL) or (-OL) is displayed. Zero display : Automatic Height: 5 feet approximate Dia: 29 inches approximate Cylinder Capacity: nominal volume of 300 cu ft Height: 5 feet approx. Cylinder Dia: 29 inches approx. Cylinder Capacity: nominal volume of 300 Page 4 of 8 6 nos 4 nos 3 nos cu ft 35. Acetylene filled gas cylinder 36. Nitrogen regulator 37. Oxygen pressure regulator 38. Acetylene pressure regulator Height: 3 feet plus approximate Cylinder dia: 32 inches approx. Cylinder Capacity: nominal volume of 300 cu ft Two stage regulator Made: brass 2” dual scale brass gauges (psi/bar) to indicate cylinder pressure and out let pressure Delivery pressure : 0- 15 bar Provided hose adaptor Two stage regulator Brass made 2” dual scale brass gauges (psi/bar) to indicate cylinder pressure and out let pressure Delivery pressure : 0- 15 bar Inlet pressure : up to 3000 PSI Two stage regulator Brass made 2” dual scale brass gauges (psi/bar) to indicate cylinder pressure and outlet pressure Delivery pressure : 0- 15 bar Inlet pressure : up to 3000 PSIG Page 5 of 8 3 nos 4 nos 4 nos 4 nos 2. Materials for MAC SL. No 1 Specification Quantity Stimulation model for MAC Bench-top unit. Anodized aluminum structure and panels in painted steel. Main metallic elements in stainless steel. Diagram in the front panel with similar distribution to the elements in the real unit. A condenser (radiator). An evaporator. Two cooling fans. A filter. Electrical motor (to simulate the vehicle combustion engine). Frequency converter to adjust the number of revolutions of the motor between 300-1500 r.p.m. Motor speed measurements. A variable area compressor. An expansion valve. A storage tank. A compartment made of PMMA, with ventilation windows. A safety pressure switches that switch off the compressor at 14 bars. Six “J” type temperature sensors. A low pressure manometer for the coolant to measure the pressure before the compressor. A high pressure manometer for the coolant to measure the pressure after the compressor and before the condenser. A high pressure manometer for the coolant to measure the pressure after the condenser. Flow meter for the coolant, range: 5-60 l/h. This unit uses R134a coolant (CFC free). Electrical console, with: Metallic box. Temperature sensors connections. Digital display for temperature sensors. Digital display for internal temperature. Selector for temperature sensors. Compressor switch. Switches and regulators for the fans flow (0-100%). Switch and regulator for the electric motor speed (0-100%). Digital display for the electric motor speed. Cables and accessories, for normal operation. Manuals: This unit is supplied with the following manuals: Required Services, Assembly and Installation, Starting-up, Safety, Maintenance & Practices Manuals. Electrical supply for motor = 220 volts to 240 volts, 60Hz 2 nos 2 Dual pressure cut off switch for MAC Supply voltage: 5V DC-24V DC, Supply current 5.0 mA resistance and 3.5 mA inductance. Response time :< 10ms, Operating temperature 30 to 125 degree Celsius, Pressure ranges 10 to 500 Psi. Proof pressure: 500 Psi and Burst pressure: 1,250 Psi. Switch for maruti Suzuki Alto (2006), Hyuandai Santro xing (2008), hilux LN106 (1996) 6 nos each 3 Low and high pressure side flexible connecting hoses for MAC Filter dryer Both low and high pressure hoses for maruti Suzuki Alto (2006), Hyuandai Santro Xing (2008), hilux LN106 (1996). Company pre-manufactured hoses with accurate length, bend and provided with its accessories as per the design of the above model cars. 6 nos each Filter drier attached with slight glass for maruti Suzuki Alto (2006), Hyuandai Santro xing (2008), hilux LN106 (1996) 6 nos each 4 Items Page 6 of 8 Rate/Unit Remarks 5 Set of MAC components Alto MAC components for Maruti Suzuki Alto (2006 Model). The component includes compressor, condenser, connecting hoses, filter dryer, evaporator, lp and hp cut off switch, drive belt, AC switch, thermostat, expansion valves, blower fan, wire harness and relays. 2 nos 6 Set of components Santro 2 nos 7 Set of components for Hilux 8 Refrigerant (GAS) MAC components for Hyuandai Santro xing (2008).The component includes, compressor, condenser, connecting hoses, filter dryer, evaporator, lp and hp cut off switch, drive belt, AC switch, thermostat, expansion valves, blower fan, wire harness and relays. MAC components for TOYOTA Hilux LN 106 .The component includes, compressor, condenser, connecting hoses, filter dryer, evaporator, lp and hp cut off switch, drive belt, AC switch, thermostat, expansion valves, blower fan, wire harness and relays. R134a 500 grams 9 Blower assembly Assembly provided with motor of supply voltage 12 V. For maruti Suzuki Alto (2006), Hyuandai Santro (2008), hilux LN106 (1996) 2 nos each 10 Condenser (MAC) with fan assembly Evaporator (MAC) Condenser with fan assembly for maruti Suzuki Alto (2006), Hyuandai Santro (2008), hilux LN106 (1996) 2 nos each Evaporator set for maruti Suzuki Alto (2006), Hyuandai Santro (2008), hilux LN106 (1996) 2 nos each 12 Compressor (MAC) For maruti Suzuki Alto (2006), Hyuandai Santro (2008), hilux LN106 (1996) with power supply: 12 VDC. Compressor type: Compressor with reciprocating piston suitable for R134a refrigerant. 2 nos each 13 Expansion valves For maruti Suzuki Alto (2006), Hyuandai Santro (2008), hilux LN106 (1996) 6 nos each 14 Female flare nut Male flare nut Compressor wire harness ¼’’, ¾’’, ½’’, 1/8’’, 5/6’’, 3/5’’, 5/8’’ 100 nos ¼’’, ¾’’, ½’’, 1/8’’, 5/6’’, 3/5’’, 5/8’’ 100 nos For maruti Suzuki Alto (2006), Hyuandai Santro (2008), hilux LN106 (1996) 6 nos each 17 Dual pressure cut off switch wire harness For maruti Suzuki Alto (2006), Hyuandai Santro (2008), hilux LN106 (1996) 6 nos each 18 AC switch Push button type AC switch designed for maruti Suzuki Alto (2006), Hyuandai Santro (2008), hilux LN106 (1996) 6 nos each 11 15 16 Page 7 of 8 2 nos 20 cans 3. SL.N o 1. Lists of materials for Air Conditioning(AC) Items Specification Quantity Copper tube Brazing rod ¼”,3/8”,1/2” &5/8” Diameter:1/8", Length:20" 60 pkts 3. Vacuum pump oil 40 ltrs 4. Recovery machine oil 5. Safety goggles 6. Filter drier for recovery machine Hand shut off valve Vapor Pressure @ 25 °C: 3 x 10-5 torr Viscosity @ 100 °C: 8.1 cst (52.7 SUS) Pour Point: -15 °C (5 °F) For recovery machine of specification as provided in the serial number. 29 under tools and equipment list Soft PVC frame and clear lens (LENS: Ø50mm) Dark lens Din no: 5, Elastic Strap, Indirect vents, protect against dust ,liquid and sparkflipup front design Filter drier with slight glass for recovery machine of specification as provided in the serial number 29 under tools and equipment list. 2. 7. 15 rolls each Ball type, In line mounting, Easy and smooth operation, Assembly on rigid pipe system, Maintenance free Bubble tight sealing For tube of ¼”,3/8”,1/2” &5/8” dia Page 8 of 8 40 ltrs 30 nos 10 nos 10 nos each Rate/Unit Remarks