“Waste Agricultural Biomass for Energy: Resource Conservation and GHG Emission Reduction” Output X of the SSFA Case study on the implemented project i|Page TABLE OF CONTENTS Chapter Sub No. Chapter No. 1 2 3 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.3.1 3.2.3.2 3.2.3.3 3.2.4 3.2.4.1 3.2.4.3 3.2.4.4 3.2.5 3.2.6 3.2.6.1 3.2.6.2 4 5 5.1 5.2 5.2.1 6 6.1 6.2 6.2.1 6.2.2 6.2.3 6.2.4 7 7.1 7.1.1 7.1.2 7.2 7.2.1 7.2.2 Title Page Introduction: Background: About the company: Address: Profile of the company: Mission of the company Products Quality management: Raw material testing : Work In Process (WIP) testing : Final product testing : Safety management program Safety First philosophy: Electrical & Thermal Safety : Mechanical Safety : Management team Clients: Domestic Clients International Clients Lead Battery recycling plant. The present scenario: The present process flow chart Forward and Backward integration plans: Present Plant and machinery: Process Energy requirement: Estimating the energy requirements of the plant: The operating constraints and issues: Lead Industry in India Demand and Supply Lead-usage for different purposes Lead recyclers in India Estimation of Fossil fuel savings and resultant GHG reduction: GHG reduction: At company level At national level Economics of adopting WAB2E technology: Route 1: Use of HSD Route 2: Use of briquetted WAB 1 1 4 4 4 4 4 5 5 5 5 6 6 6 6 7 8 8 8 8 9 10 10 10 11 11 12 12 13 14 15 15 16 16 16 16 16 17 8 Details of the plant: Features of the gasifier system Technical specifications: Specifications of the 180T biomass Gasifier Performance Guarantees Scope of supply –Gasifier 180T Process description of Gasifier in brief 18 19 20 21 22 22 24 8.1 8.2 8.2.1 8.2.2 8.2.3 9 ii | P a g e List of pictures and diagrams Picture 4 Picture 5.1 Picture 8-a Picture 8-b Picture 8-c Picture-9 The total planned activities of the company are shown in the flow diagram The present process flow chart Plant stabilisation Stage Plant stabilisation Stage Plant in operation Flow diagram of the gasifier system 9 10 19 19 19 26 List of Tables Table 6.2.3: Sectorwise share of consumption of lead 14 Table 7.2.2 Comparative analysis of the three offers 18 List of Annexures Annexure-1 Annexure-2 Annexure-3 Annexure-4 Annexure-5 Annexure-6 iii | P a g e List of participants in the workshop Costing of the gasifier plant Quotation for Briquetting Machine Model Super-70 Radhe Industrial Corporation JK Briguetting machine Model Jumbo - 90 Universal electro-hydraulic machines private limited List of the units registered with MoEF /CPCB as recyclers/reprocessors of lead 26 27 29 33 37 38 1 Introduction: As a part of the SSFA for project awarded by the UNEP DTE IETC, under Output “X”, the BIMTECH team was to demonstrate one of the identified technologies in an organization and prepare a case study on the same. The team has been exploring many avenues to speak to various users of energy and to convince them to adopt the technologies as are available for using WAB as raw material and generate either heat energy or generate electricity. Most of them had expressed their concerns about the tar in the gas if they adopt gasifier for electricity generation and if the briquetting route is adopted, the high initial investment cost was the concern. At this stage, during the period of January 2013, M/s Starlit Power Systems Ltd., with their plant located at Sohna Indri Road, Haryana came forward and readily agreed to adopt a WAB gasifier technology. Upon inquiry with the BIMTECH team, the team recommended a set of names of the manufacturers of gasifiers. M/s Starlit Power Systems Ltd. selected M/s Chandarpur industries Ltd. as the technology providers. This output covers the case study of M/s Starlit Power Systems Ltd., with their plant located at Sohna Indri Road, Village Atta, Distt. Mewat, Haryana - 122 103 and with their Corporate Office in New Delhi. 2 Background: The BIMTECH team had conducted a two days workshop on “Technologies for converting waste agricultural biomass to energy” on 25th and 26th February 2013 The workshop was attended by a large number of representatives from various manufacturers of the system and experts working in the field of WAB to energy. A list of the participants is provided in Annexure-1 of this report. As a part of the project, BIMTECH was in a dialogue with the prospective user industry for a demonstration of an appropriate technology for WAB2E. Many industries have been showing their initial interest in adopting a WAB2E technology. One of the industries, viz: M/s Starlit Power Systems have been showing their serious expression of interest. The BIMTECH team had shared information about various technologies for WAB2E and also a long list of technology providers was given to them. After a series of dialogue between the 1|Page representatives of the two sides, M/s Starlit finally decided to install a briquetting machine and a gasifier of suitable specification in their plant for their electrical and thermal energy needs. In the original phase, it was expected to be used in a dual fuel mode to run the Diesel Generator (DG) set and also use the outgoing flue gases, both from the stack and so also the DG exhaust as a primary source of thermal energy required for melting and refining crude Lead. The details of the case are provided in the following pages. This report contains Case Study on implemented project at M/s Starlit Power Systems Ltd., with their plant located at Sohna Indri Road, Haryana, India. 2|Page Case study on the implemented project 3|Page 3 About the company: 3.1 Address: Starlit Power Systems Ltd. Manufacturing Plant: Sohna Indri Road, Vill. Atta, Distt. Mewat, Haryana - 122 103. Corporate Office : A-1/20, LGF, Safdarjang Enclave, New Delhi-110029. www.starlitlead.com. www.starlitgroup.net. 3.2 Profile of the company: Starlit Power Systems Ltd. (www.starlitlead.com) is the flagship company of Starlit Group (www.starlitgroup.net) having focus on manufacturing, trade, import & export of Lead based products such as Refined Lead with minimum 99.97 % purity, Lead Alloys with Calcium, Antimony, Selenium, Tin and Grey Oxide and Red lead. The annual capacity of the plant is 12,000MT with an equivalent 12,000 -15,000 MT of smelting capacity. Starlit also recycles old lead acid batteries, lead scrap in environmentally sound manner using most accepted technology worldwide. The plant is equipped with modern machinery and state-of-the-art Pollution Control equipment. The plant has a complete in-house testing laboratory including Spectrometer. 3.2.1 Mission of the company To carry out manufacturing & recycling activities using advance technologies which conserve the natural resources and protects the Environment and Health and Safety of the persons involved: To meet customer needs through providing the quality products and services and address their queries in timely manner: To improve the quality of products continuously through research and development, training and use of upgraded technology: 3.2.2 Products 1. Remelted Lead The smelting process adopted produces soft & hard lead. 2. Refined Lead The refining process adopted produces Refined Lead Ingots with a (99.97%) minimum purity level of 99.975 % by weight but achieves purity level of 99.98% in most cases. 3. Lead Sub4|Page Lead Sub-Oxide/Grey Oxide is manufactured through Ball Mill Process Oxide or Grey using refined lead with minimum 99.97 % purity. Oxide 4. Red Lead Red Lead Oxide is manufactured from Lead Sub-Oxide/Grey Oxide which is manufactured from above process refined lead with minimum Oxide 99.97 % purity. 5. Lead Alloys Lead - Calcium Alloy, Antimony Alloy, Antimony-Selenium Alloy All products are produced adhering to the highest norms of safety. SPSL has the wherewithal to produce customized Lead Alloys as may be required for specialized applications. 3.2.3 Quality management: SPSL works on streamlined processes and principles and is an ISO 9001:2008 & ISO 14000:2004 certified company. Necessary quality measures are maintained right from the procurement of raw material as well as for selection of sourcing of the said raw material. In order to meet customers’ requirement, the following quality checks are conducted at different stages of production in accordance with Total Quality & Safety Management Program. 3.2.3.1 Raw material testing : The raw material is lead ingots which are commercially available in the market. The material is procured from reliable and registered vendors who have been thoroughly audited technically & commercially. The inward material is tested for undesirable impurities through spectrometer. The laboratory has an in-house optical emission spectrometer of “SPECTROLAB” make Model LAB M-10. 3.2.3.2 Work In Process (WIP) testing : The stage wise in-process material are Pure Lead Balls which are used for making Lead Sub Oxides. Pure Lead balls are tested for purity level. The accepted purity level is in the range of 99.97 to 99.99 %. 3.2.3.3 Final product testing : The final products are Lead alloys such as Lead Antimony, Lead Selenium and Lead Calcium (as per the desired Specifications of specific clients), Pure Lead (in the form of ingots) and Lead Sub Oxide powder (LSO powder). Standard reference samples as supplied by MBH, UK are used for cross reference of analytical result. LSO is tested for quality parameters trough Physico–Chemical analysis for Free Lead, Lead Monoxide, Water absorption, Acid 5|Page absorption, Retention on 240 & 325 mesh and Apparent Density (AD) using Scott Volumeter. 3.2.4 Safety management program 3.2.4.1 Safety First philosophy: In order to ensure safety against all possible types of hazards to workers and employees, especially the fire hazards in the production/plant area, following provisions have been made: Under ground water tank of 1,00,000 liters and overhead tanks of 10,000 liters have been provided in the plant area Water tanks are connected with 20 hp main pump & 7.5 hp jockey pump and all the pumps are connected with main power & DG set 2 way fire brigade outlet is provided 3 nos. weather proof hose boxes have been installed. 16 nos. ABC type fire extinguishers of 5 kg capacity (ISI Marked) have been provided 4 nos. CO2 type fire extinguishers of 4.5 kg capacity (ISI Marked) have been provided. Sand buckets have been provided at critical locations such as DG Set & Transformer area 3.2.4.3 Electrical & Thermal Safety : All the electrical appliance and motors have appropriate earthing connection to avoid any electrical shock hazards Wiring has been done with ISI marked cables/wires All motors have starters with appropriate electrical insulation and shock proof switches & buttons have been installed. Emergency lightings have been provided in all working areas though UPS/Inverter Street lights have been provided to illuminate the entire street/internal roads Workers are provided with heat and electrically insulated shock resistant hand gloves Appropriate safety signages have been provided at critical locations for creating awareness among workers 3.2.4.4 Mechanical Safety : All the machines have been installed at strong foundations to avoid vibrations 6|Page All moving parts in machines have been covered with safety guards Workers have been provided with Protective equipment such as industrial safety shoes, mask & helmets Appropriate safety signage have been provided at critical locations for creating awareness among workers The motor pulley & belts have been provided with safety guards Raised platform are provided with hand rails 3.2.5 Management team The company is managed by a three member strong team of technologists and entrepreneurs. Mr. Sachin Shridhar, Director Mr. Shridhar is the founder & Managing Director of Starlit Group. He worked with Government of India for 12 Years after which he decided to take a plunge in the rough and tumble of Entrepreneurship. He set up the Company and built a business of Real Estate and Infrastructure Advisory. Over time he cemented his relations with his Principals, most of whom insisted on an extended role and more hands-on involvement of STARLIT in their projects. He also founded the first nonprofit Private Engineering College Institute of Engineering and Emerging Technologies (IEET) in Himachal and remained its Chairman during the first three years of its functioning. Mr. Surinder Pal, Director Mr. Pal served in Municipal Corporation of Delhi (MCD) for 20 years before following his pursuit to doing something more meaningful where he would get greater autonomy; he quit and joined as Technical Head of Starlit. In MCD, as a more technically accomplished face of it he was instrumental in design and successful implementation of privatization of waste management in the city. He made huge contribution to the Projects of Multilevel Car Parking and City Development Plan. He has vast techno-commercial experience in the field of Infrastructure i.e., Roads, Drainage, Town Planning, Solid Waste Management and the Municipal Functions of the basic nature. Mr. Yogesh Gupta, Director & CEO Mr. Yogesh Gupta is Head of Manufacturing and Recycling Plants. He has extensive experience of more than 15 years in Waste Management Projects. He has previously worked 7|Page as Head of E-Waste Vertical /CEO of M/s Ramky Cimelia E-Waste Management Limited. He had also worked as Deputy Director – Environmental Engineering Division of the prestigious National Productivity Council (under the Ministry of Commerce and Industry, Government of India) for 12 years. Mr Yogesh has Masters Degree in Environmental Engineering and Bachelors Degree in Civil Engineering. He has an indepth exposure to International practices in waste management as he has participated in various Conferences & Training Programs on Municipal & Hazardous Waste in USA, South Korea, Germany & Switzerland. 3.2.6 Clients: The company has an impressive list of domestic and international customers. A few of them are; 3.2.6.1 Domestic Clients: Artheon, Sukam, Eastman, Paramount, HBL and others. 3.2.6.2 International Clients: Duchy Steels Sarl-Luxemburg, Chaze-Thailand, Famm International- Korea, Societe Prochimad-Medagaskar and others 4 Lead Battery recycling plant. The proposed Lead Acid Battery recycling plant is based on the process that can separate the Lead from lead battery. The final output product of this process is lead powder without any plastic inside, Pb-Sb alloy from grid, Ebonite from separator, PP from case etc. This battery recycling plant from input of waste battery to recycled Lead powder (PbO), PbSb Alloy, PP, consists of 4 modules: a) Breaking unit b) Separation unit c) Desulfurization unit, and d) Effluent treatment system. The basic machines / plant / equipment required are 8|Page Battery cutter, Belt conveyor, Intelligent shredder, Vibrating screen, Reaction vessel, Filter press, Effluent treatment tank, Granulator, Water float separator, Screw conveyors, Shaker/vibrator The total planned activities of the company are shown in the flow diagram in picture 4 below. Picture 4: Planned activities of the company 5 The present scenario: While the entire project encompasses the procurement, breaking and recycling of various battery parts, the company has started with the intermediate process of refining and marketing of Lead and various oxides and alloys of lead. In due course of time, the company has planned to integrate the processes in the forward and backward channels, viz: in forward integration, the company will be manufacturing new batteries and in the backward integration the company will be procuring old/used batteries and recycling them, almost 100%. 9|Page 5.1 The present process flow chart The following process chart explains the various stages of the conversion of the product. Picture 5.1: The present process flow chart 5.2 Forward and Backward integration plans: 5.2.1 Present Plant and machinery: The company has the following equipment installed in their works. Rotary furnace & stationary furnace for smelting battery & lead scrap with annual capacity of 15000 MT Two melting pots of 18 MT capacity each for refining and alloying One dedicated melting pot of 6 MT capacity for Calcium Lead Alloying. Two Ball Mills of daily production capacity 12 MT and 10 MT respectively. 12 MT ball mill is recently imported from Sanhuan, Jiangsu China. Red Lead Plant of 2 MT Capacity 10 | P a g e Starlit is committed to offering cost efficient and quality products to service the needs of Battery and secondary power industry. At present stage, the company has started operations in the area of buying crude/raw Lead, refining it and producing various oxides and alloys of Lead. At a subsequent stage in very near future, the company has plans in place to extend the operations in both, the forward and the backward integration. In the forward integration plan, the company has planned to make complete new batteries for automotive sector. In the backward integration stage, the company has planned to buy old and used batteries, disintegrate them in to different basic components like the battery body, acid, lead plates and plastics. These ingredients are planned totally to be recycled in the plant so as to make the recycled material totally usable for manufacturing new batteries. 6 Process Energy requirement: The entire range of operations in the plant demand two forms of energy, viz: (i) The electricity and (ii) thermal energy for various melting, refining and processes like oxidation and reduction operations. 6.1 Estimating the energy requirements of the plant: The plant has a set of four heat consuming equipment viz: i- the melting and refining furnace, ii- the oxidation furnace and iii- the reduction rotary kiln. The heating needs of the various operations are as in the table below. Heat Thermal energy HSD Agrowaste requiring requirement in Requirement in requirement process KCals/Hr Ltrs./Hr * Kgs./Hr ** A Refining furnace 1,00,000 20 80 B Refining furnace 1,00,000 20 80 C Oxidation furnace 50,000 10 40 D Reduction furnace 1,75,000 35 140 4,25,000 85 340 *** in * Assuming 50% efficiency of the furnace ** Considering 1,050 KCals/cubic meter of gas (1,000 to 1,100 KCals per Kg of biomass) and considering that 1 Kg of biomass gives 2.5 cubic meters of gas, thereby giving 2,500 KCals per Kg. of Biomass. 11 | P a g e *** Through discussions, it was established that the plant would be needing heat energy only in any two of the processes at a givn point of time. The combinations could be either A and B, or C and D With the above considerations, it was decided to provide a gasifier system which can produce electricity in a dual fuel mode and also provide the needed thermal energy for the processes. This was planned to be a co-generation system. Accordingly, it was decided that a 540 KWt equivalent of gasifier system (with an approximately 180 Kgs. of biomass consumption per hour) may be installed. The company was advised that there were a large number of suppliers to provide the needed equipment. After a series of meetings and visits by various suppliers, the company decided to place it’s supply order on M/s Chandarpur Works, Yamunanagar, Haryana. The entire gasifier system was supplied and commissioned in the month of March/April 2013. 6.2 The operating constraints and issues: While the gasifier was commissioned and operationalised with the dual fuel mode diesel generator system, the initial one month of time was spent in trying to sort out the teething troubles, primarily of a stabilized electricity generation capacity and that of the tar removal. As has been the experience in the past, the generator set could not be operated for longer durations and had to be very frequently stopped for cleaning the head and the manifolds. The DG Set was also getting heated even at 60 % of electrical load. The company took the hard and painful decision of discontinuing with the power generation options, but decided to continue with the thermal energy generation route. While waiting for the supply of an appropriate briquetting plant, the company has started using waste woody biomass with shrubs trunks and plant stem bio products. It may be noted that the smelting is a reduction process where Oxygen in the product is taken out by burning carbon in an oxygen starved reducing atmosphere. The company had been buying raw charcoal from the open market at an average price of Rs. 18,000 per metric tone. It was explained to the management that the char produced during the gasification process can be used for the purpose. In a typical biomass or wood chips based 12 | P a g e gasification, the production of the char is of the order of about 30% by weight of the biomass input or input. Based upon what has been estimated earlier in the report, the company can generate about 40 Metric Tonnes of the char annually (based on an average 80% capacity utilization), which would be equivalent of about Rs. 720,000 per year. This would emerge as an added bonus from the technology choice. 6.2 Potential for savings in HSD at national level: 6.2.1 Lead Industry in India1 Lead is a bluish grey, heavy metal and has excellent resistance to environmental corrosion. Because of it’s malleability, the metal needs toughening by adding small amounts of antimony or other metals as alloying agents. Lead, in it’s natural form, is normally associated with other minerals viz: Zinc, Silver and Copper. Fractions of some other elements like Gold are also found in some deposits of lead ore. The primary lead ore is concentrated and smelted in blast furnace with additions of Limestone and Coke for reduction. Lead has become one of the most useful commodities in present times, primarily due to the large scale production of various lead based products, mainly the automobile batteries. The use of lead has increased to the tune of about 4 million tons per year worldwide. Almost half of this i.e. nearly 2 million tons per year is produced in Asia alone. Production of secondary lead through recycling route is widely practiced across the world and it is estimated that about 50 to 60 percent of worldwide lead is coming through this route. It is one of the most sustainable and recyclable commodities. The lead production process consumes less energy as compared to the production of any other metal. It can be recycled indefinitely, without loss of its physical or chemical properties. 6.2.2 Demand and Supply In 2012, the global lead mine production increased by 11.5%, over that of 2011. Global refined lead production increased by 0.22% from 10.594 million metric tonnes (MMT) in 2011 to 10.617 MMT in 2012. As compared to this, in 2012, refined lead production in India was around 169,300 MT2, just ablout 1.5% of global production. The main producers of lead in India are Hindustan Zinc Limited (HZL) and Indian Lead Limited (ILL). 1 2 http://www.metalworld.co.in/focus0110.pdf http://www.mcxindia.com/Uploads/Products/70/lead.pdf 13 | P a g e India had an increase in production of about 8.9% from 2011 to 2012, while the increase in consumption was estimated to be about 15.6% 6.2.3 Lead-usage for different purposes: 2 The following table provides a bird’s eye view of different applications or uses of lead. It is quite clear that the batteries sector takes the lion’s share. Considering the applications of batteries in various spheres of economic activity, it offers easy collection of spent batteries and thus easy recycling. The following Table 6.2.3 provides a bird’s eye view of the share of consumption of lead by different sectors. Table 6.2.3: Sectorwise share of consumption of lead Sector % consumption Batteries 80% Rolled and extruded products 6% Pigments and other compounds 5% Shot ammunition 3% Miscellaneous 3% Alloys 2% Cable sheathing 1% It is the electrochemical properties of lead that enable it’s use in storage batteries in all motor vehicles, and for back-up power supplies for house hold inverters, solar energy and UPS systems. Compounds of lead are brightly coloured lead oxides, leaded glasses and leaded glazes for ceramics are some typical applications. China, Australia, USA, Peru, Canada and Mexico are some of the main producers of lead mineral. It is reported that these six countries produce about 75% of world output. All industrialized nations use lead. The USA is by far the greatest consumer most of it being used for batteries. Other major consumers are China, UK, Germany, Japan, Republic of Korea France and Italy. Spain, Mexico and Brazil are known to be using comparatively lesser quantities. In the recycling sector, about 90% of the lead scrap comes from the battery industry. A sudden growth in the automobile sector plus the boom in the information technology, TV and computer display monitors and telecom sector have been pushing the demand for lead-acid batteries. Lead, being a material which renders it for easy recycling and can be remelted any number of times. With appropriate technology and processes to remove impurities during 14 | P a g e recycling, the recycled secondary lead is as good as the primary lead produced from virgin ore. 6.2.4 Lead recyclers in India3 Worldwide, around 3 million tons of lead is produced from secondary sources each year, by recycling scrap lead products such as sheet, pipe and batteries. In fact in the western world today, more lead is produced through recycling than by mining. About three fourths of the total lead is used by products which enable recycling. This is why lead has the highest recycling rate of all the common non-ferrous metals. India’s primary demand is for the battery industries. This demand is estimated to be growing at the rate of 6-7%/Year and is expected to continue to further grow in the future. India’s present annual demand for lead is about 170,000 Kgs. This demand is being met through mining of primary lead ore and recycling used lead. Considering that about 50% of lead comes through the recycling route in India, we have the potential of about 85,000 MT/Yr of lead recycling being done in the country. At an average growth rate of demand of lead @ 7% annually, the total recycled lead in 2020 is estimated to be of the order of about 150,000 MT. A selected list of major recyclers of lead is provided in Annexure 6. From this list, it can be observed that India has a lead recycling capacity of more tha 1 Million MT per annum, far exceeding the projected demand for recycling lead. 7 Estimation of Fossil fuel savings and resultant GHG reduction: The plant is designed for processing of 18,000 MT Lead per year. The consumption of Diesel was estimated to be 20 Ltrs. Per hour for a total batch cycle time of 22 Hrs. or say 440 Ltrs of HSD per batch of 18 Tonnes OR say 440/18 = 24.44 Ltrs. HSD per Ton of Lead processed Annual plant capacity 18,000 MT Lead Annual Requirement of HSD 18,000 * 24.44 = 440,000 Ltrs./Yr. 3 http://cpcb.nic.in/divisionsofheadoffice/hwmd/lead.pdf 15 | P a g e 7.1 GHG reduction: 7.1.1: At company level In terms of the GHG, this results in to reduction of about 1160 Tonnes of CO2. The estimations have been made based on the reported figures of 3.15 kg CO2/ 1 kg HSD fuel or 2.64 kg / 1 ltr HSD fuel4 7.1.2 At national level: Considering the annual recycled lead of the order of 85,000 MT , the projected GHG reduction will be of the order of about 5,500 MT of CO2 at current level and will be of the order of about 11,000 MT of CO2 by the year 2020. 7.2 Economics of adopting WAB2E technology: The company had invested a total of Rs. 3,936,420 (About US $ 80,000 @ Rs. 50 per USD at that time) The details of costs of the gasifier plant are provided in Annexure – 2. From out of this, the company will be receiving a subsidy of about Rs. 364,000 from the Ministry of New and Renewable Energy (MNRE) Government of India. The subsidy amount has not yet been received and hence has not been considered for any economics calculations. Thus, The net investment of the company can be considered to be Rs. 3,936,000 The monetary value of annual HSD requirement/consumption would have been = 440,000 Ltrs.* 56 (Rs./Ltr) = Rs. 24,640,000 Calculating the costs per 10,000 KCals of heat energy through the two alternative routes: 7.2.1 Route 1: Use of HSD Heat Value of One Kg. of HSD 10,000 Cost of 1 Kg. of HSD (Assuming average density of HSD as 0.84) Rs. 56.00/.84 OR = Rs. 66.67 4 Faculty of agriculture and forestry/ Tapani Jokiniemi / Fuel consumption measurements summer 2010: www.helsinki.fi/yliopisto: 14.3.2011: http://enpos.weebly.com/uploads/3/6/7/2/3672459/co2_direct_combustion_jokiniemi.pdf 16 | P a g e 7.2.2 Route 2: Use of briquetted WAB Cost of WAB Rs. 1,200 per MT Variable cost of Briquetting && per Kg. of briquettes Rs. 2,000 per MT 1 Kg. of HSD = 4 Kgs. Of WAB (Considering the Calorific Value of WAB as 2,500 KCals/Kg) Total cost of briquetted WAB per equivalent Metric Tonne of HSD = 4 * 1,200 + 4 * 2,000 = Rs. 4,800 + Rs. 8,000 = Rs. 12,800 Or = Rs. 12.8/Kg. Net contribution due to use of briquetted WAB in place of HSD = Rs. 24,640,000 * (66.67-12.80) / 66.67 OR = Rs. 19,909,357 Total savings per annum = Savings due to gasifier + opportunity cost of 720,000 (Char production) = 19,909,357 + 720,000 = 20,609,000 OR say 20,600,000 Considering the pricing of a briquetting plant of the required capacity at Rs. 4,000,000 Total investment = 3,936,420 (Gasifier) + 4,000000 (Briquetting plant) = 7,936,420 OR say Rs. 8,000,000 The pay back is an impressive Rs. 20,600,000/8,000,000 = 4.66 months OR say 5 months. &&: The estimates are based on the commercial offers made by three suppliers of technologies for briquetting WAB. The highest of the variable costs have been considered for the calculations, and the same have been further rounded off to the next level of Rs. 2.00 per Kg. whereas the actual variable cost of electricity and total manpower is only about Rs. 1.50 per Kg. The consolidated figures of different suppliers are provided in Table 7.2.2 below and the details of their commercial offers are provided in Annexures 3 through Annexure 5. 17 | P a g e Table 7.2.2: Comparative analysis of the three offers Items of cost Cost of the basic plant (Quotation) Rest of the plant @50% of the main plant cost *** Power consumption (Kwh/Hr) Cost of power per Hr. !!! Cost of power/Kg Production rate Kgs./Hr Manpower cost per Kg. ### Other consumables/Kg Total Investment Trained & Skilled Operator Unskilled Labor (Without Loader) Unskilled Labor (With Loader) Manager cum Account Person$$$ Jay Khodiar RICO Universal 1,500,000.0 0 900,000.00 1,600,000.00 1,500,000.0 0 900,000.00 1,600,000.00 42.00 22.00 15.00 336.00 176.00 120.00 0.22 0.22 0.46 1,500.00 800.00 260.00 0.23 0.42 1.30 3,000,000.0 0 1,800,000.00 3,200,000.00 Cost/person/shift%% Total % cost/Shift 1 / Shift 400.00 400.00 6/ Shift 250.00 1500.00 2/ Shift + I Driver 250.00 750.00 1/ Shift 50.00 Total manpower Cost per Hr. !!! The highest of the electricity tarriff in existence has been considered 50.00 2,700.00 337.50 *** Taxes, Transportation, Loading unloading, fabrication material, Labour etc. $$$ Regular employee of the company, partially used for the purpose of the briquetting plant %%% Shift of 8 Hrs. ### The manpower cost has been calculated considering the highest of the manpower suggested by the suppliers of technologies 8 Details of the plant: The details of the plant, as supplied by M/s Chanderpur Works, are as under. Biomass gasifier model CPW - 180 T Thermal application and dual fuel power generation Picture 8-a and 8-b show the plant during the commissioning and testing stages. Picture 8-c shows the plant in operation. 18 | P a g e Picture 8.1-a: During commissioning Picture 8.1-b: During commissioning Picture 8.1-c: Plant in operation 19 | P a g e 8.1 Features of the gasifier system The selected gasifier was of throat less design (having no cone). The reason for selecting this design was due to the fact that in throated Gasifiers, the conical portion of the throat needs to be replaced after every 300 - 500 hours, and so also the air nozzles, thus increasing the maintenance costs & shut down times. The gasifier has castable refractory lining of 350 mm thick. The material of the refractory is White Heat K. The white heat K is most superior refractory castable, due to which the gasifier does not require any replacement of refractory lining up to about 8000 working hrs., as compared to the other models which need such replacements at a frequency of about 2,000 hrs. The gasifier is positive pressure type. This ensures uniform air distribution and better gasification. For this purpose, two separate blowers are provided, the Primary blower and the Secondary blower. The gasifier reactor temperature is maintained at more than 1000ºC. This is necessary to crack most of the tar in the fuel, so that the syngas generated has minimum tar which is subsequently reduced to under 10 mg/NM3 in the gas scrubbing and cleaning sub system. For maintaining high temperature in the reactor, the inlet air from outgoing gas is pre heated. This helps in increasing the thermal efficiency of Gasifier on one side and reduction of the tar in to raw gas on the other. For the above purpose, air pre heater, shell & tube type heat exchanger are provided. The Rotary Grate of the gasifier is run by a totally enclosed double stage gear box. The rotary grate is also made from SS - 310 All the parts exposed to high temperature hot gases are made from SS-304, such as Drain Tub, Grate, Air Nozzles and Bottom portion of gasifier. The variable speed drive (VSD) provided for grate & blower ensures high efficiency even at lower loading/capacity utilization. 8.2 Technical specifications: The gasifier is designed to handle 180 Kgs. of Biomass per hour. The max thermal output from biomass with a Calorific Value of 3,500 Kcals/kg is 4 .72 lacs Kcal/hr. The Gas Treatment plant has a total combined output of 450 NM3 /hour with calorific value of more than1,050 kcal/NM3. 20 | P a g e Synthesis gas is generated from the biomass as specified. The gasifier is capable of replacing 45 liters of liquid fuels (HSD) per hour. The gasifier has been designed to supply enough gas required by all the four furnaces all together. If the Rotary reduction furnace consuming about 30 Ltr. Of HSD per hour is not running (which is normally the case), the gas can be used to run a diesel genset of 125 kva rating to run in a dual fuel mode. In the dual fuel mode, the quality of the gas ensures 60% replacement of HSD. 21 | P a g e 8.2.1 Specifications of the 180T biomass Gasifier Model Rated capacity Gasifier type Rated gas flow Avg. gas calorific value Ash storage and removal Startup and operation Fuel type and size Permissible moisture content Biomass charging Typical conversion efficiency Typical gas composition (By volume) Cooling tower Power requirement for Gasifier Blowers type Grate shaking mechanism CPW 180 T 4 .72 lacs Kcal/hr. Down Draft 450 Nm3/hr. 1050Kcal/NM3 wet ash continuous discharge Through electrical blower and Ignition torch Briquetted Biomass 1”— 4” 20% maximum Online charging every one hour 75 % CO 19+3%, H2 18+2%, CO2, 10+3% CH4 up to 3%, N2 50% Natural draft cooling tower Capacity 20NM3/hr 15 KW Centrifugal type Rotating grate with 2 HP motor 8.2.2 Performance Guarantees Performance guarantee figures for Gasifier and Gas Treatment unit are presented below SynGas Volumetric flow rate >450 NM3/hr Calorific value of SynGas >1050 Kcal/NM3 Thermal Efficiency >75 % for the Gasifier Replacement of oil per hour 45 liters 8.2.3 Scope of supply –Gasifier 180T (i) Skip hoist Complete with structures : For carrying weighed biomass to the Gasifier feed hopper. Capacity 100 KG at a time Speed 10mtrs/min Skip brake motor 5hp, 1000 rpm, Material of construction M.S. IS: 2062 (ST42), E-250 (ii) Feed hopper with 2 Nos. pneumatic slide gates (2A &B) For biomass charging to the Gasifier MOC M.S. IS: 2062 (ST42), E-250 (iii) Conical hopper Conical hopper is above the reactor for intermediate storage cum preheating. 22 | P a g e MOC (iv) (v) Reactor All gasification reactions take place in the reactor. Shell insulated with refractory lining white heat K & insulate 150 mm thick. MOC M.S. IS: 2062 (ST42), E-250 Nozzles (SS304). Ash drum Ash drum is for collection of ash from gasification and further disposal. MOC (vi) M.S. IS: 2062 (ST42), E-250 AISI SS-304 Grate Grate ensures uniform discharge of ash and char from the reactor. The grate is rotated with the help of gear box and motor and runs at intermittent time intervals usually f0r 10 sec every 10minutes. The control is by ON/ OFF. Grate motor 3 HP Grate speed 0.5 rpm MOC AISI SS-310 (vii) Heat Exchanger It pre heats the inlet air from outgoing gas. It on one side increase the thermal efficiency of Gasifier and on the other side, tar is reduced in raw gas. For the above purpose, we supply air pre heater, shell & tube type heat exchanger. MOC Shell: M.S. IS: 2062 (ST42), E250 Tube: SS 304 (viii) Hot air cyclone This is for primary dust separation from gas by cyclonic action. MOC M.S. IS: 2062 (ST42), E-250 (ix) Scrubber two nos. It is a ventury scrubber meant for cooling and cleaning of gas. The scrubber is fitted with water nozzle for spraying in the gas flow. The gas on scrubbing is cleaned and cools down to around 40 ºC before entering the secondary blower. MOC M.S. IS: 2062 (ST42), E-250 (x) Blower with VFD The blower is for supplying the required air for gasification. It is equipped with a VFD for supplying varying air to maintain the burner pressure in a close loop control. MOC 500 mmwc, 550 NM3/hr, 2850rpm ,VFD driven, Motor 5 HP MOC M.S. IS: 2062 (ST42), E-250 (xi) (xii) SS-304 for fan only, casing and body MOC M.S. IS: 2062 (ST42) Tar box The tar box is for collecting the remaining tar. Mist Cyclone It will remove the water vapors from the Gas MOC (xiii) 23 | P a g e M.S. IS: 2062 (ST42), E-250 Buffer Tank (capacity 2 Cu.M.) It will store the gas for sudden jerk load MOC M.S. IS: 2062 (ST42), E-250 (xiv) Fine Filter It will demist the gas and separate the fine particulate of dust and Tar to ensure the clean gas supply to engine MOC M.S. IS: 2062 (ST42), E-250 (xv) Fabric Filter It will again filter the gas and separate very fine particles of dust and Tar MOC M.S. IS: 2062 (ST42), E-250 (xvi) Ash and char handling system The system comprises of the following. Mud pump Screen for separating out char ash water. (xvii) 3hp – 1no. for circulating water in ash drum 2mm. Screen Air compressor: For pneumatic operation of slide gates and valves. Motor Rating 2 Hp (xviii) Natural Draft Cooling Tower For cooling scrubber water of Gasifier. Included spray pipe assembly and water pump. Capacity 20 M3/hr (xix) (xx) (xxi) A B C D E F G H I 24 | P a g e Automation System It comprises of a PID control, Pressure transmitter and other instruments to measure and transmit temperature, pressure etc for control and supervision of the Gasifier system. Dual Fuel KitTo run the Gen set on 40% diesel and 60% Producer Gas (approximately) Dual fuel kit consists butter fly valves and other associate accessories *Fuel ratio is always depends on the load conditions of the Genset the maximum Diesel replacement comes when Gensets run on 80% of its rated load List of instruments for the gasifier plant Moisture meter – 1 No. For measuring wood moisture Slide gate – 2 Nos. Charging of biomass Explosion flap – 1 No. Safety for high pressure CO detector For operators TT - 2 Nos. For remote signaling of temperature PT – 1 No. For remote signaling of pressure PI – 2 Nos. Local gauge mechanical type Valves – 9 Nos. For various operations Burners – 4 Nos. For running Furnaces, together with necessary controls. 9 Process description of Gasifier in brief The biomass is loaded to the skip bucket manually and is charged in the Gasifier every one hour or as and when the biomass level goes low. Controlled amount of air, as required for the gasification process, is sucked through the air nozzles by a VFD driven blower. The Gasifier is fired through air nozzles that are provided in the upper shell coil with the help of ignition torch. Initially the produced gas is passed through flare outlet near the tar box where it is ignited at test flare to check whether the gas quality is right for supplying to the burner or not. When the gas is found ready, the gate valve near the tar box is opened and flare valve is closed. After the Gasifier gas out let the gas passes through a hot air cyclone and then to ventury scrubber where the gas is scrubbed and in the process also cooled to around 60 deg C. It consists of a spray nozzle mechanism which washes the producer gas with a wide sprayed water jet. Water is recycled from ventury pit to spray nozzle continuously. After the ventury scrubber, the gas passes through blower and then to a tar box. A pressure transmitter is mounted near the tar boxes, which will automatic control the gas pressure as per burner requirement. The gas then enters to burner. For ash removal, the grate is rotated automatically by a grate rotating motor through timer in specific time intervals as per load and bed level variation. In wet ash discharge system the ash is continuously discharged with the help of a mud pump and then goes to the circulating pond passing through a mesh for screening out ash and char from water. Ash and char will collect manually for further disposal. A fountain type cooling tower is provided for cooling of scrubber water. The gas flow and other controls are programmed in control panel with a range of instruments measuring level, temperature, pressures of air and gas at different points of the Gasifier. 25 | P a g e Picture-9: Flow diagram of the gasifier system 26 | P a g e Annexure-1 List of participants in the workshop Sl. Name Designation / Organisation 1 Mr. S. P. Chandak Sr. Programme Officer, UNEP-DTIE-IETC-Osaka-Japan 2 Dr. Thushita Sugathapala Director General, Srilanka Sustainable Energy Authority 3 Mr. Hajime Miyata. Manager, BGCT, Japan 4 Mr. Kiyama CEO , BGCT, Japan 5 Prof. K. R. Chari Professor, Operations Management, BIMTECH 6 Prof. V. P. Sarma 7 Mr. Siva Kumar 8 Mr. S. K. Bose 9 Mr. Ashok Poddar 10 Mr. Shah 11 Mr. Arshad Rana 12 Mr. Sunil Singh 13 Dr. K. D. Gupta 14 Ms. Neha Raithatha 15 Ms. Neha Ranjan Sustainable Development Practices 16 Ms. Sakshi Kukreja Operations Management 17 Ms. Sunayna Sehgal Operations Management 18 Mr. Amit Arora Professional, Sustainable Development Practices 19 Mr. Mohit Anand Professional, Sustainable Development Practices 20 Mr. Somesh Phartiyal Professional, Sustainable Development Practices 21 Mr. Githin Thomas Professional, Sustainable Development Practices 22 Mr. Praveen kumar Shukla Professional, Sustainable Development Practices No. 27 | P a g e Professsor, Sustainable Development Practices, BIMTECH Partner, Best Engineering Works, Hyderabad / Coimbatore CEO, Community Business Division GE Power, Calcutta Managing Director, Ganesh Engineering Works, Buxar, Bihar Radhe Industrial Corp., Rajkot, Gujrat Chanderpur Works Pvt. Ltd., Jorian, Delhi Road, Yamuna Nagar, Haryana Chanderpur Works Pvt. Ltd., Jorian, Delhi Road, Yamuna Nagar, Haryana Institute of Applied Systems & Rural Development Sr. Marketing Manager (International), Jay Khodiyar Engineering Works, Rajkot 23 Mr. Ashish Reengasia Professional, Sustainable Development Practices 24 Mr. D.G Shreeraam Professional, Sustainable Development Practices 25 Ms. Shweta Mishra Professional, Sustainable Development Practices 26 Ms. Mansi Pancholi Professional, Sustainable Development Practices 27 Ms. Loveleen Kaur Professional, Sustainable Development Practices 28 Mr. Taming Welly Professional, Sustainable Development Practices 29 Ms. Akrita Bharos Professional, Sustainable Development Practices 30 Mr. Steve Thomas Professional, Sustainable Development Practices 31 Ms. Pavani Challagundla Professional, Sustainable Development Practices 28 | P a g e Annexure - 2 Suppliers of Biomass Gasifier Chanderpur Works (P) Ltd. Jorian, P.O. Yamuna Nagar-135001 Cost (Exclusive of Gross total Details of expense Tax) (Inclusive of Tax) Main Gasifier Model No. CPW 180 T 1800000 2107424 Part of Biomass Gasifier Model No. 00183 535000 626373 Part of Biomass Gasifier Model No.16 15000 17562 Part of Biomass Gasifier Model No. 00184 8000 8989 Sub Total of plant cost 2358000 2760348 Hiring JCB & Tractertor Excavation work for Foundtion 10000 10000 Welding work of Bio-Gas Plant 400 400 Concreate Breaking for Installation of Boi-Gas Plant 13000 13000 Ahuja Enterprises T/W Iron Plate, Channel & Angle for Installation of Bio-Gas Plant's Shed 211098 222543 Iron Plate, Channel & Angle for Installation of Bio Gas Plant's Shed 78083 82288 MS Pipes, S/Bend, MS Flange, Tee joint, Nut Bolt for Bio-Gas Plant 108535 117233 90 deg. MS Angles 21886 23280 MS Channel for Bio-Gas Plant 93360 98514 G C Sheet for Fabrication of Bio Gas Plant Shed 291218 305779 Installation Items 4564 4904 Nuts & Washers 330 330 Black Paint for Bio Gas Plant 1950 2153 Welding Rods 2160 2374 12 mm MS plate for Bio Gas Plant 27585 29265 Pipe sections 9563 10316 Misc. Hardware 2081 2336 Fabrication & crane Services for Shed construction 200497 225279 Fabrication & crane Services for Shed construction 23209 26078 Sub Total of Transportation, Erection and Commissioning (Including misc. Hardware and fabrication material 1099519 1176072 Grand Total 3457519 3936420 29 | P a g e Annexure-3 Quotation for Briquetting Machine Model Super-70 Radhe Industrial Corporation Gondal Road, Behind Perfect Auto Pre Owned Car Centre, 150 ft. Ring Road, Opp. Sardar Weigh Bridge, Vavdi Survey No. 43, Plot No. 122-123, Vavdi, Rajkot (Gujarat, India) Mobile : 99798 52250/98252 22072 Tele Fax: +91 281 2373700/2373750 Website: www.radheindcorp.com Email info@radheindcorp.com/export@radheindcorp.com Contact Person: Mr. Bhupendra Shah: Contact No: +91 9979852250 Email: in[Q@radheiJ)dcoro.com Technical Specification Briquettes Diameter Briquette Length Raw Material Size Moisture Content of Raw Material Production Capacity Other Information Man Power Trained & Skilled Operator Unskilled Labor (Without Loader) Unskilled L~bor (With Loader) Manager cum Account Person Electricity / Power Required Power Connection Practical Power Load Used Power Consumption Total Weight of complete plant Can be carried in one truck. Land Specification Total Land Requirement Machine Room Requirement 70mm. 150 mm - 400 mm. Upto 08 To 10 mm (Direct use without Grinding) 08% to 12%. 500 to 800 Kg/Hr (Depend on the Raw Material) 1 / Shift 4/ Shift 1/ Shift + I Driver 1 / Shift 49 Hp. 35.33 KW 440V 40 to 42 Amp. (Approx) 20 to 22 Units/Hrs. (Approx) 4400 to 4500 Kgs. (Approx) 2500 to 3000 Sq. Mt. (Approx) 30 ft x 25 ft (For one machine) 30 ft x 40 ft (For two machines) Raw Material Moisture % * If Moisture content more than 12% in the raw material then appropriate dryer should be used. Production Capacity: * Groundnut Shell 800 Kg/Hr (Approx) * Saw Dust 800 Kg/Hr (Approx) * Sugarcane Baggasse 500 Kg/Hr (Approx) * Rice Husk 600 Kg/Hr (Approx) *Depending upon the bulk density & moisture content of the raw material, some of materials production capacities are as under. “RICO" Scope of Supply. 30 | P a g e Main Unit: Briquetting press. Electric main motor 40 H.P. 1440 rpm. with pulley and foundation channel. Complete oil lubrication system with 2 H.P. Ele. Motor with Hydraulic oil pump, filters and pressure gauge. Special designed cylindrical cuppy with 5 hp. 1440 RPM. Electric motor and 3 NU Elecon gear with adjusting slide and Worm. Die holder and ring clamp. Die holder adjusting jack clamp with 30 ton Jack. Electrical panel board for Operating & Control. Cable & wires (Motor to panel board) Nylon belt for main motor (flat endless) Heat Exchanger (for oil cooling). Auxiliary spares like Ram, Taper die, Split die, Collette ring, Oil Seal, Ram holder. Feeder Box & Flanch. Stand for chain pulley block. Ele. Motors ABB Company Ele. Panel Board L & T Company Required spares with Machine * * * * * * * * * * Ram 2 Nos. Tapper die 2 Nos. Splittlie 1 Nos. Collet 4 Nos. Feeder box 1 Nos. Cuppy Waram 1 Nos. Ram holder 1 Nos. Oil Seals (For Crank, Piston, Feeder Box, and Ram) Spanners and Tools Kit I Set. Bolts - uts etc ....... 2 Sets. Material Handling Unit: Material handling screw conveyor 20 feet long. Reduction gear with 2 H.P. Ele. Motor. Variable pully with V belts and adjusting slides. Cooling track 27 feet long with stand. Raw Material Specification & Finished Product Data Description of Raw Material * Size of Raw Material : Upto 08 to 10 mm * If Raw material size is bigger than 10mm, it would require a Cutter or Chopper. * Moisture Content : 08% to 12% * If moisture content higher than 12 %, it would require Dryer Raw materials that can be used: 31 | P a g e Groundnut Shell, Bamboo Dust, Saw Dust, Sugarcane Baggasse, Sugarcane Trash, Cotton Stalk, Rice Husk, Rice Straw, Coir Pitch, Mustard Husk, Castor Seed, Coffee Husk, Wood Chips, Sunflower Husk, Jute waste, Who can use this equipment Brick Kilns , Ceramic Units , Paper Mills, Spinning Mills, Solvent Extraction Plants, Chemical Plants, Food Processing Units, Dryer & Ovens for Generation of Hot air, Bakery Industry, Leather Industry, Rubber Industry, Laminates Industries, Dying House, Vegetable Plant, Textile Mills Amount in Words: Nine Lakhs Only. Commercial Terms & Conditions Payment Terms * 40% of the order value in advance al * 60% Balance, before 10 days of deli * Price quoted are ex-our factory, Rad Taxes and duties will be on case basis. To be intimated at the time of ordering Price: INR Rs. 9,00,000 Transportation * Our rate is Ex. Factory Rajkot (Gujarat). * Transportation, Unloading, Crane Charge, and Insurance will be paid by customer. Delivery Schedule * SO/55 Days after confirming order along with the advance payment. Order Validation * This offer is valid for 30 days. * After confirming order customer have to take delivery within 90 days otherwise excess rate will charged extra at the time of delivery. * All arbitrations subject to Rajkot Jurisdiction only. * Order once placed cannot be cancelled and advance amount will not be returned. Packing & Forwarding: * If any packihg required at the time delivery, it will be charge extra at actual. Warrantee / Guarantee: * We are agree for one year Warrantee in Genuine parts like Crank Shaft, Load Wheel. * We are also agree for Six month Guarantee in Brass against manufacturing defect. * There is no Warrantee or Guarantee in any electric parts in the panel board. * For the Guarantee of Electric motor & Elicon Gears customer has to approach direct to the manufacturing company. 32 | P a g e Delivery: * The delivery period quoted is in good faith. * Buyer has to complete the balance payment before 10 days of the delivery date so that we can make delivery schedule as per our commitment. * Buyer has to provide us CST & VAT no. before delivery to avoid inconvenience in the delivery schedule & in the accounting work. It is mandatory. * Ifany road permissions are required for the transportation to the destination place then buyer have to arrange before delivery. Inspection: * If any inspection required prior to dispatch then buyer has to intimate 4 to 5 days before delivery date. Erection & Commissioning: * Civil work like Machine foundation, Water circulation pipes and Over head water tank will be provide by customer. * Electric connection would be ready before machine reach to your place. * All necessary civil work would be ready at the time of erection of unit. * Buyer have to provide Gas cutting, Chain pulley, welding set, oil while in erection work. * Our technical person will provide training to your operator for Production setting, Maintenance and operating also give you trial production of 20 to 25 tons. * We will provide operating training to your local person at our Pilot project at free of cost with boarding facility. Training will be minimum 10 to 15 days. Radhe Industrial Corporation 33 | P a g e Annexure-4 JK Briguetting machine Model Jumbo - 90 Technical Specification & Other Data Technical Specification: Briquettes Diameter Briquette Length Raw Material Size Moisture Content of Raw Material Production Capacity Man Power: Trained & Skilled Operator Unskilled Labor (Without Loader) Unskilled Labor (With Loader) Manager cum Account Person Electricity/Power: Required Power Connection Practical Power Load Used Power Consumption 90 mm. 150 mm - 500 mm. Upto 25 mm, 08% to 12%. 1200 - 1500 Kg'/Hr (Depend on the Raw Material). 1 / Shift 6/ Shift 2/ Shift + I Driver 1/ Shift 91 Hp. 65.62 KW 440V 65 to 70 Amp. (Approx) 38 to 42 units/Hrs. Total Weight of complete plant: 8700 to 8900 (Approx) * Can be carried in one truck Land Specification: Total Land Requirement Machine Room Requirement 3500 to 4500 Sq. Mt. (Approx) 30 ft x 25 ft (For one machine) 30 ft x 40 ft (For two machines Raw Material Moisture %: * If Moisture content more than 10% in the raw material then Dryer should be required. Production Capacity: Depending upon the bulk density & moisture content of the raw material, some of materials Production capacities. * Groundnut Shell * Saw Dust * Sugarcane Baggasse * Cotton Stock (Grinded) * Rice Husk 1800 Kg/Hr (Approx) 1600 Kg/Hr (Approx) 1100 Kg/Hr (Approx) 1300 Kg/Hr (Approx) 1200 Kg/Hr (Approx) "RICO" Scope of Supply. Part A: Main Unit: Briquetting press. 1. Electric main motor 75 H.P. 1440 rprn. with pulley and foundation channel. 2. Complete oil lubrication system with 3 H.P. Ele. Motor with Hydraulic oil pump, filters and pressure 34 | P a g e 3. gauge. 4. Special designed cylindrical cuppy with 10 hp. 1440 RPM. Ele. motor and 5 NU Elecon gear 5. with adjusting slide and Waram. 6. Die holder and ring clamp. 7. Die holder adjusting jack clamp with 50 ton Jack. 8. Electrical panel board for Operating & Control. 9. Cable & wires (Motor to panel board) 10. Nylon belt for main motor (flat endless) 11. Heat Exchanger (for oil cooling). 12. Auxiliary spares like Ram, Taper die, Split die, Collet ring, Oil Seal, Ram holder. 13. Feeder Box & Flanch. 14. Stand for chain pulley block. 15. Electrical Motors ABB Company 16. Electrical Panel Board L & T Company Required spares with Machine: 1. 2. 3. 4. 5. 6. 7. 8. Ram 2 Nos. Tapper die 2 Nos. Split die I Nos. Collet 4 Nos. Feeder box I Nos. Cuppy Waram I Nos. Ram holder I Nos. Oil Seals (For Crank, Piston, Feeder Box, and 2 Sets. Ram) 9. Spanners and Tools Kit I Set. Bolts - Nuts etc (As required for assembly and commissioning PART -B Material Handling Unit: * * * * Material handling screw conveyor 20 feet long. Reduction gear with 3 H.P. Ele. Motor. Variable speed pully with V belts and adjusting slides. Cooling track 27 feet long with stand. Raw Material Specification & Finished Product Data Description of Raw Material: Size of Raw Material Upto 25mm Moisture Content 08% to 12% If Raw material size is bigger than 25mm, it would require to Cutter or chopper. If moisture content higher than 12%, it would require Dryer Type of Raw materials that can be used: GroundnutShell, Bamboo Dust, Saw Dust Sugarcane Bagasse, Sugarcane Trash, Cotton Stalk, Rice Husk, Rice Straw, Coir Pith, Mustard Husk, Castor Seed, Coffee Husk, Wood Chips, Sunflower Husk, Jute waste. 35 | P a g e Commercial Offer - "QUOTATION" Sr. 1 Particulars Briquetting Press JUMBO-90 As per Annexure - 2 (Part A) 2 Material Handling Unit As per Annexure - 2 (Part - B) Total Price Amount in Words: Fifteen Lacks Only Rate 15,00,000.00 Qty 1 Amount (Rs.) 15,00,000.00 I ncl uded 1 Included 15,00,000.00 Commercial Terms & Conditions Payment Terms: * 40% of the order value in advance along with the confirm order. * 60% Balance, before 10 days of delivery. * Price quoted are ex-our factory, Radhe Industrial Corporation - Rajkot. Taxes: * Gujarat State sales tax 5% will be charged extra on actual at the time of delivery. * Out of Gujarat C.s.T 2% will be charged extra with"C" form. (Without "C" form C.s.T. will be 5% extra) * In other state, if company is unregistered then C.s.T. 5% will be charged extra at actual. -t Excise Duty: * Excise duty 2.06% will be charged extra, if any changes by government in future, it would be charged extra at actual at the time of delivery. Transportation: * Our rate is Ex. Factory Rajkot (Gujarat). * Transportation, Unloading, Crane Charge, and Insurance will be paid by customer. -t Delivery Schedule: * 50/55 Days after confirming order along with the advance payment. Order Validation: * This offer is valid for 30 days. General Terms & Conditions Packing & Forwarding: * If any packing required at the time delivery, it will be charge extra at actual. ~ Warrantee / Guarantee: * We are agree for one year Warrantee in Genuine parts like Crank Shaft, Load Wheel. * We are also agree for Six month Guarantee in Brass against manufacturing defect. * There is no Warrantee or Guarantee in any electric parts in the panel board. * For the Guarantee of Electric motor & Elicon Gears customer has to approach direct to the manufacturing company. Delivery: * The delivery period quoted is good faith. * Buyer has to complete the balance payment before 10 days of the delivery date so that we can make delivery schedule as per our commitment. 36 | P a g e * Buyer has to provide us CST & VAT no. before delivery to avoid inconvenience in the delivery schedule & in the accounting work. It is mandatory. * If any road permitted required for the transportation to the destination place then buyer have to arrange before delivery. Inspection: * If any inspection required prier to dispatch then buyer has to intimate 4 to 5 days before delivery date. Erection & Commissioning: * Civil work like Machine foundation, Water circulation pipes and Over head water tank will be provide by customer. * Electric connection would be ready before machine reach to your place. * All necessary civil work would be ready at the time of erection of unit. * Buyer have to provide Gas cutting, Chain pulley, welding set, oil while in erection work. * Our technical person will provide training to you operator for Production setting, Maintenance and operating also give you trial production of 40 to 50 tons. * We will provide operating training to your local person at our Pilot project at free of cost with boarding facility. Training will be minimum 20 to 30 days. NB: All arbitrations subject to Rajkot Jurisdiction only. 37 | P a g e Annexure-5 UNIVERSAL ELECTRO-HYDRAULIC MACHINES PRIVATE LIMITED 376, Varadaraj Layout No.i, P.N.Payam Raod K.R. Puram Ganapathy, CoimbatoreTamilnadu - India QUOTATION Particulars Fully Automatic Hydraulic Fuel briquetting machine with Electricals for the following specifications. Technical Specifications: Raw material to be compacted Compacted Block size Compacted Block Details Production / Hr Power required Oil Requirement Amount Rs. 16,00,000.00 : Pulvarised wood & Agricultural waste. : Dia 75 x100mm length : 441 CC- volume / Block Approximate W-t. 375 Grms (Assuming density in 0.85 Grms/CC) : 700 Pcs / Hr (+/-50 Pcs) (260 Kgs / Hr (Approximately) : 20 Hp : 500 Lts (Approximately). (Rupees sixteen lakhs only- Ex-factory-Coimbatore) -----------------------------------------------------------------------------------------------------------Terms & Condition: Validity Taxes Payment Delivery Guarantee Note : 40 days : as actuals : 50% advance along with order & balance against successful trials at our Floor : 8-12 weeks on receipt of technically & commercially cleared order. : 12 months from the date of machinery supplied only for manufacturing Defects not for bought out items. : Hydraulic oil, Transit, Insurance, Unloading to be borne by your good selves : Erection & Commissioning to be borne by your good selves. For UNIVERSAL ELECTRO HYDRAYLIC MACHINES (P) LTD Authorised Signatory 38 | P a g e Annexure-6 LIST OF THE UNITS REGISTERED WITH MOEF/CPCB AS RECYCLERS/REPROCESSORS HAVING ENVIRONMENTALLY SOUND MANAGEMENT FACILITIES LEAD WASTE REPROCESSORS Total No. of units granted is "353" Web Page updated on: 23rd SEPTEMBER, 2010 Sl. No. Name of the unit 1 M/s Anantha Lead Private Limited, 148-150, IE Medchal, RR District, Andhra Pradesh - 501 401 2 M/s Aman Industries, Plot No. 47, Phase I & II Indira Autonagar, Guntur, Andhra Pradesh - 522 001 M/s Nile Limited, Survey No. 556, Panthagani (Village), Choutuppal (Mandal), Nalgonda Distt. Andhra Pradesh 3 508 252 4 M/s Powertrek Industries, No. 16, Phase-III, Autonagar, Guntur-522 001, Andhra Pradesh M/s HBL Nife Power System Ltd., Sr. No. 64-67 & 77-81, Nandigaon (V) Kothur (M), Mahaboob Nagar, Distt. 5 509 223, Andhra Pradesh M/s HBL Power Systems Ltd., Survey Nos.123-126, 138(P)-1444(P), Kandivalasa Village , Pusapati Rega 6 Mandal, Vizianagram district, A.P.-535 204 M/s Shree Ram Battery Industries, Survey No.339 A, Boothpur , Boothpur Mandal , Mahabub Nagar Distt. , 7 Andhra Pradesh – 509 382 M/s Akash Metal Industries,8-13-129/5/2, Bintrif Colony, Beside Baba Weigh Bridge Shastripuram, NH-7 , 8 Hyderabad M/s Nile Limited, Plot No.38 & 40, (Sy.No.1206,1209 & 1248/2), A.P.I.I.C Industrial Park, Gagulamandyam 9 (Village) , Renigunta (Mandal), Chittor(District), Andhra Pradesh 10 M/s Powertrek Industries(Unit-II), Block No.19, Phase-IV, Auto Nagar, Guntur-522 001, Andhra Pradesh M/s Supreme Batteries (P) Ltd., Sy.No.76/A & 76/B, Raikal Village, Shadnagar Mandal, Dist. Mahaboob Nagar, 11 Andhra Pradesh M/s Gochem Metals & Alloys, 384/13/1, Bonthugutta, Chintapally(Vill.), Miryalguda (Mdl.), Nalgonda Distt., 12 Andhra Pradesh 13 M/s Fathima Battery Industry, Plot No.220, Phase 1 & II, Auto Nagar, Guntur – 522 001, Andhra Pradesh 39 | P a g e Installed capacity 1000 700 9600 2000 12000 11000 3600 3400 10000 5000 5000 2400 240 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 M/s Royal Industries, 15th Mile, Village-Burni, P.O.Jorabat, Distt.Kamrup-793 101, Assam M/s Metal Inc. , Plot No.25, SICOP Industrial Area, Kathua (J&K), Jammu M/s Bharat Udyog, SICOP Industrial Area, Kathua ( J&K), Jammu M/s Jammu Pigments Pvt. Ltd, Logate More, Village Logate, Tehsil & Dist. Kathua, (J &K) M/s D. M. Alloys Industries, SIDCO Industrial Complex, Phase-I I. G. C. Samba (J &K) M/s Akal Metal Works, Plot No.24-A, Phase-III, 9/A, Industrial Estate, Gangyal, J & K M/s Met Trade India Ltd., 152, SICOP Industrial Area, Kathua(J&K) M/s Radha Industries, I I D Center, Battal Ballian, Udhampur(J&K) M/s Shankit Metal Works, SIDCO Industrial Complex, IGC, Samba, Jammu(J&K) M/s Bhawani Industries, No. 362 7th Main 10th Cross Peenya Industrial Area, Bangalore, Karnataka. M/s Sri Saraswathi Industries, Shed # B-40 Veerasandara Indl. Estate, Hosur Road, Anekal Taluk , Bangalore Karnataka M/s Sandeep Lead Alloys (India) Pvt. Ltd., Plot No.19, KIADB Industrial Area, 1st Phase, Malur-563 130 , Kolar Distt. Karnataka M/s Veeranarayana Metal Alloys, Pvt.Ltd., Survey No.81/2, Bhadrapura Lakkenahalli Village & Post Kunigal Road, Solur Hobli, Magadi Taluk, Ramanagara District–561101, Karnataka M/s Perfect Alloys, IDP No. 16, Mundancavu Chenganpur, Kerala-689 121 M/s Peejaye Enterprises, Kuttoor P.O Thiruvalla, Kerala-689106 M/s A.S.I Refinery, 11-527, Mambra Pirayiri Village, Kodunthirappully P.O. Palakkad-4, Kerala State M/s Manoj Industries, Plot No. 15 16-D Sector-6, Sanwer Road, Industrial Estate, Indore , Madhya Pradesh M/s M.S. Metals, Plot No. 300 Sector - F Industrial Estate, Sanwer Road, Indore, Madhya Pradesh M/s Ganpati Metals, Survery No. 308 Vyas Khedi Road, (Opp. to Ashram) Mangliya, Near A. B. Road, Indore, Madhya Pradesh M/s EM-ES Battery & Allied Products (P) Ltd., A-42 Indl. Area Mandideep, Dist. Raisen, Madhya Pradesh M/s A.K. Industries, A.B. Road Purani Chawani, Gwalior, Madhya Pradesh M/s A.M. Industries, 96-B Sector F sanwer Road, Indore – 452 015, Madhya Pradesh M/s Piyush Metal Industries, Plot No. 30(Part) Baraghatta Industrial Area, Jhansi Road , Madhya Pradesh M/s Priti Industries, 95/A 96/C Sector – F Sanwer Road, Industrial Area Indore – 452 015, Madhya Pradesh 40 | P a g e 900 3460 4500 5000 5000 5000 44700 1800 500 100 3200 18000 18000 1650 1800 250 720 3600 5400 600 600 2000 900 3600 38 M/s Hemal Industries, 299 Sector – F Sanwer Road Industrial, Area Indore – 452 015, Madhya Pradesh 39 M/s Metachem Industries, 16/17 Industrial Growth Centre, Maneri Distt. Mandla, Madhya Pradesh 40 M/s Shanti Industries, Plot No.5, 2nd Phase, Baraghatta Industrial Area, Jhansi Road, Gwalior , Madhya Pradesh M/s Vijay Metal Industries, Plot No.5 Near Power House, Baraghata Industrial Estate, Jhansi Road, Gwalior, 41 Madhya Pradesh M/s Electro Batteries, Plot No.E-16B/E, 17-A, Sector-C, Industrial Area, Sanwer Road, Indore-452 003, Madhya 42 Pradesh 43 Shri Maa Narmada Metal, Plot No.127, Industrial Area, Rachhai, Jabalpur, Madhya Pradesh 44 M/s Kanti Metal Industries, Plot No.2, Industrial Area, Katni, Madhya Pradesh 45 M/s Shivam Industries, Village – Morgongri,Tehsil-Pandhurna, District-Chhindwara-480 334 , Madhya Pradesh 46 M/s Pradeep Metal Industry, Industrial Area, Main Road, Richhai, Jabalpur, Distt. – Jabalpur, Madhya Pradesh M/s Shivalik Vyapar Pvt.Ltd., Khasra No.69/1/1, 69/1/2, Gram Panchderia, Sanwer Road, Indore, Madhya 47 Pradesh 48 M/s Mahamaya Batteries, E-32, Sector-C, Sanwer Road, Industrial Estate, Indore, Madhya Pradesh-452 015 49 M/s Neha Industries, Plot No.327-328, Sector–F, Sanwer Road, Industrial Area, Indore , Madhya Pradesh 50 M/s Noble Industries, 296 B, Sector – F, Industrial Estate, Sanwer Road, Indore, Madhya Pradesh 51 M/s A.P. Metal Industries, 42, Industrial State, Richai Distt.Jabalpur, Madhya Pradesh M/s Aggarwal Metal Industries, Plot No.251/A, Sector-E, Industrial Area, Sanwer Road, Indore-452 015, Madhya 52 Pradesh M/s Krishna Iron & Metal Industries, Plot No.19, Baraghata Industrial Area, Jhansi Road, Gwalior, Madhya 53 Pradesh 54 M/s Krishna Metal Agency, Plot No.158B, Industrial Area, Sector-F, Sanwer Road, Indore , Madhya Pradesh 55 M/s Gwalior Metal Industries, Shankarpur, Transport Nagar, Gwalior, Madhya Pradesh 56 M/s Paliwal Metals, 235-B/236, Sector-F, Sanwer Road, Industrial Area, Indore, Madhya Pradesh 57 M/s Aman Enterprises, Plot No.A-10, Sector-E, Industrial Area, Sanwer Road, Indore, Madhya Pradesh 58 M/s Varun Enterprises, 290-B, Sector-E, Sanwer Road, Industrial Area, Indore, Madhya Pradesh 59 M/s Prateek Industries, 249, Sector-‘F’ Industrial Area, Sanwer Road, Indore, Madhya Pradesh 60 M/s Sameer Industries, 130-131, Sector-E, Sanwar Road Industrial Area, Indore, Madhya Pradesh 41 | P a g e 3000 1200 600 860 1200 1600 600 900 335 5000 3600 6000 3000 1200 2000 1000 1800 1800 4200 7200 10800 1000 4200 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 M/s National Steel and Agro Industries Ltd., (Metal Div.) Khasara No.2/1, Village – Sejwaya, Ghatabillod , Distt.Dhar, Madhya Pradesh M/s M.M.Metal Industries, Plot No.7-B, Sector-B Industrial Area, Mandideep, Dist.Raisen , Madhya Pradesh M/s Indore Metal Corporation, Plot No.70, Industrial Area, Ricchail, Jabalpur, Madhya Pradesh M/s Shiv Shakti Iron & Metal, Industries Plot No.2 Part, Baraghata Indl.Area, Gwalior, Madhya Pradesh M/s Pooja Pigments, Khasra No.100, Behind Kalmna Kamptee Octroi, Kalmna, Nagpur, Maharashtra M/s Hans Enterprises, 1 Meera Golani Complex , Opp. Vasai Vajreshwari Road, Vasai (East), Dist. Thane , Maharashtra - 401 208 M/s N.V. Metals and Alloys, Plot No. 310, Near Shri Hari Fabric, Village, Umroli, Taluka Palghar (Palghar Baiser Road) , Dist. Thane - 401 404, Maharashtra M/s Saurabh Metal Refinery, Gut No. 143 Plot No. B/4, At. Sapronda, P.O. Kudus, Tal. Wada, Dist.Thane , Maharashtra M/s Swastik Industries, Plot No. 27 S.N. 161/1, Sahkari Audyogik Vasahat Marydint , Bhusaval , Maharashtra M/s MRJS Lead Pvt. Ltd., GAT No. 72 Village Dhanore, Behind PCS Industries Ltd. Alanddi-Markal Road , Tal. Khed, Distt. Pune-412 105 , Maharashtra M/s Nayan Metal Pvt. Ltd., D-6 MIDC, Late Parshuram, Tal. Khed, Dist. Ratnagiri-415 722 , Maharashtra M/s Sharshi Metals, S.N. 28/1, Part Village Sharshi, Taluka – Wada, Dist. Thane, Maharashtra M/s Simplex India, 4 Sativali Nagar, Khakhami Indlustrial Complex, Ahmedabad Bombay Highway Vasai, Dist. Thane, Maharashtra M/s Kadri Metal Refinery, Plot No. E-94, MIDC Awdhan & Lalling, Dhule-424 311, Maharashtra M/s Nikhil Metals Works, At. Village Umroli, Taluka Palghar, Boisar Road, Plot No. 313, Near Shri Hari Fabrics , Distt. Thane, Maharashtra M/s Krishna Metal Refinery, Plot No. 143/1-2, Sapronde Village, P.O. Uchat, Taluka – Wada , Distt. Thane – 421 030, Maharashtra M/s D.K. Metal Works, Gut No. 100, At: Kondla Road, Village-Kudus P.O. Kudus Taluka-Wada , Dist. Thane 421312 , Maharashtra M/sBharat Industries, Plot No. L-135, MIDC Area, Dist. Ahmad Nagar, Maharashtra M/s Satwai Industries, E-38 MIDC Hingna Nagpur, Maharashtra M/s Sterling Lead Pvt. Ltd., Plot No. A-210 Kagal – Halkanangate, Five Star Indl. Estate, Halasavade , Tal. Karveer, Dist. Kolhapur , Maharashtra 42 | P a g e 11000 3000 3000 360 2100 1800 600 1440 1160 1500 960 1200 600 600 720 3000 4250 1200 360 7200 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 M/s Kothari Metallurgical Export Pvt. Ltd., 56 At. Post – Chaindvali, Wada – Shahpur Road, Taluka-Wada , Dist. Thane – 421 303 , Maharashtra M/s New Metal Refinery, Arvind Brothers, Compound Ganpati Pada Old, Thane - Belapur Road, Dighe, Navi Mumbai – 400 065, Maharashtra M/s Jarsons Metal, 18 Ganesh Industrial Estate, National Highway No. 8, Walive Tungar Fhata, Post Sativali Vasai (East), Dist. Thane – 401 208, Maharashtra M/s Rohini Metal Alloys, B-56 Kagal Hatkangale Industrial Area, Kolhapur, Maharashtra M/s Singh Metal Works, Khasra No.64, Old Khasala, Tal.Kampatee, Distt.Nagpur, Maharashtra M/s Shakti Metal Industries, S.No.261, Village-Abidghar, Taluka : Wada Distt.Thane, Maharashtra M/s RHT Steel India)Pvt.Ltd., GAT No.40/12, A.B.Road, Village-Ajande(KH) Taluka-Shirpur , Distt.Dhule-425 405 , Maharashtra M/s Tandon Metal Pvt.Ltd., Gat No.1242, Markal, Taluka-Khed, Distt.Pune, Maharashtra-412 105 M/s Shree Metals(Mujbi)Private Ltd., Plot No.312/2, AT.Mujbi, P.O-Bela, Tah./Dist.Bhandara-441 904 , Maharashtra M/s Ajay Metal Refinery, Gut No.390/6, S.No.1060, Village-Kondhle,Post-Kondhle, Tal.Wada, Distt.Thane , Maharashtra M/s Ranchal Industries, Gut No.49, Village-Gunj (Kudus), Post-Kupari, Taluka –Wada , Distt.Thane-421 312, Maharashtra M/s R.K.Metal Refinery, Gut No.293 & 294, Village-USAR, Kondla Road, P.O.- Kudus, Tal.Wada, Distt.Thane421 312, Maharashtra M/s Nashik Metal Refinery, S.No.429/430, Village – Gonde, Tq.Igatpuri, Distt.Nashik, Maharashtra M/s Mahalaxmi Metal Works & Alloys, Plot No.127, Savroli, Tal.Talsari, Distt.Thane, Maharashtra M/s S.S.Enterprises, Gut No.98, Kondla Road , Village-Kudus, Taluka – Wada, Distt.Thane-421 312 , Maharashtra M/s Shree Ram Metals, Plot No.B-4/14, MIDC Butibori, Thasil – Hingna, Distt. – Nagpur, Maharashtra M/s Deshmukh Lead Pvt. Ltd., S.No.63/4/1B, Wada – Manor Road, At.Post Varale, Taluka – Wada , Distt. Thane – 421 303, Maharashtra M/s Shanti Metal Refinery, Near Service Station, Kaman Road, Sativali, Vasai(East), District – Thane, Maharashtra – 401 202 M/s Sethi Pigments Pvt. Ltd., Plot No.39, Wanjra Layout, Kamptee Road, Nagpur , Maharashtra – 400 026 43 | P a g e 7200 3000 6000 6000 100 5000 4800 24000 4932 2800 1200 4800 900 2200 4800 360 8000 1500 840 100 M/s G.N Metal Refinery, Survey No.125, Ghonsai, Tal. Wada, Distt.Thane, Maharashtra – 421 312 M/s Indore Metal Corporation, Survey No.397/p, Dinkar Pada, Kondla Road, KUDUS Taluka – Wada, 101 Distt.Thane , Maharashtra M/s Rishabh Meta Process , Gut No.27/1, Village: Jamni(Dhaba), Station Road , Tah + Distt.Bhandara , 102 Maharashtra – 441 904 M/s Maharashtra Metal Industries, Plot No.14, Arkosh Industrial Estate, Village:Dheku, Tal:Khalapur , District – 103 Raigad , Maharashtra 104 M/s S.K.Agency, S.R.No,152/1, Plot No.41, Chatanaya Nagar Basmath, Tq.Basmath, Distt.Hingoli , Maharashtra 105 M/s Samrat Udyog, Plot No.147, Village-Sapronda Post : Kudus, Tal:Wada Distt: Thane, Maharashtra 106 M/s Shree Balaji Metals, 110, Maa Umiya Audhyoik Sahkari Vasahat Maryadit, Kapsi(Bu) Tehsil –Kamptee, Nagpur, Maharashtra – 440 035 107 M/s Harsh Metal Indstries, Plot No.59/3, Mouza Bhowari Tehsil – Kamptee, Distt. – Nanpur, Maharashtra – 440 002 108 M/s A.R. Industries (Unit-II), 45 A, Behind Industrial Estate Bye Pass, Jalandhar, Punjab 109 M/s A. R. Industries, 51-A, Behind Industrial Estate, Bye Pass Road, Jalandhar, Punjab 110 M/s Imperial Alloy Industries, Gali No. 5, VPO Randhwan Mansanda Back Side of Focal Point, Gadaipur Jalandhar City, Punjab 111 M/s Namdev Battery Industry, D-20 D-31, (Near Pani Wali Tanki) Focal Point, Moga – 142 001, Punjab 112 M/s Shiv Shakti Udyog, Vill. Sheikhu Road, Malout – 152 107, Dist. Muktsar, Punjab 113 M/s Guru Metal Works, Plot No. 22, Longwal Colony Near Loutay Dharam Kanta Dhandari Kalan, Ludhiana, Punjab 114 M/s Sant Metal Industries, Vill. Sheikhu Road, The. Malout, Dist. Muktsar, Punjab 115 M/s Shiva Electronics, Vill. Ramdittewala, Road Mansa – 151 505, Punjab 116 M/s M. T. Metals, Ibban Kalan, Chabbal Road, Amritsar – 143 006, Punjab 117 M/s Asha Metal industries, Bhaini Jassa Road, Handiaya Tehsil Barnala, Dist. Sangrur, Punjab 118 M/s Hero Battery Industries, 358 Focal Point, Amritsar, Punjab 119 M/s Vinayak Industrial Corporation, Canal Road, Industrial Area, Jalandhar City, Punjab 120 M/s Asian Alloys, 848/9, Industrial Area 'A' Ludhiana, Punjab 121 M/s Kapoor Industries, D-98, Focal Point Extn. Jalandhar, Punjab 44 | P a g e 2880 3600 1800 3600 800 3000 4200 1700 500 1200 720 450 500 1200 500 500 1800 750 450 600 600 600 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 M/sJoginder Electrical & Auto Parts, Ramgarh, GT Road, Phillour District, Jalandhar, Punjab M/s Nipan Metal Industries, C-3, Industrial Focal Point, Sangrur148 001, Punjab M/s Dashmesh Metal, Village-Jammu, PO-Sujanpur Jammu Road, Pathankot, Distt.Gurdaspur, Punjab M/s Shubham Power Pack Products, V.P.O- Khosa Pando, Distt. Moga, Punjab-142 001 M/s The Shivom Gram Udyog Samiti(Regd.), E-17,18, Focal Point, Mandi, Govindgarh – 147 301, Punjab M/s Jyoti Industries, Industrial Area – C Dhandari Kalan Ludhiana – 141 003, Punjab M/s Paarth Industries, Humbran Industrial Area Mulanpur, Humbran Road, Distt.Ludhiana, Punjab M/s Bishamber Nath & Sons, GT Road, Sirhind Side Mandi Gobindgarh, Distt.Fatehgarh Sahib, Punjab M/s Jyoti Metal Works, 36-B, Industrial Area-A(Extn.), Ludhiana-141 003, Punjab M/s Kunal Metal Industries(Unit-II), Backside Focal Point Extn. Near Transport Nagar, Bypass Jalandhar City, Punjab M/s Prime Auto Industries, Adjacent to Industrial Estate, Ajay Nagar Jalandhar City, Punjab M/s New Power Industries, D-10, Focal Point, Mandi Gobind Garh-147 301, Distt.Fatehgarh Sahib, Punjab M/s R.V.Metal Industries, Village : Kotli Dewan, Distt. Mukatasar (Punjab), M/s GRP Industries, E-60, New Focal Point, Amritsar, Punjab M/s Action Batteries, D-79, Focal Point Extension, Jalandhar City, Punjab M/s Raj Dev Industries, 189, Globe Colony, Near Saini Colony Industrial Area, Jalandhar City, Punjab M/s J.J.Enterprises, Udyog Nagar, V.P.O –Randhwa Masanda, Distt. Jalandhar, Punjab M/s Puransons Alloys P. Ltd., F-934 RIICO Industrial Area, Phase-II Bhiwadi, Rajasthan M/s Sumetco Alloys Pvt. Ltd., G-740 Phase-II Industrial Area Bhiwadi, Rajasthan M/s Rohan Metals Pvt. Ltd., G-733 Phase-II RIICO Industrial Area, Bhiwadi, Rajasthan M/s Siyarco Industries, F-540-B Marudhar Indl. Area, 2nd Phase Basni Jodhpur-342 005, Rajasthan M/s Arya Alloys (P) Ltd., B-824 Industrial Area, Bhiwadi-301 019 Distt. Alwar, Rajasthan M/s Asawa Industries, F-34 RIICO Industrial Area, Gegal Dist. Ajmer, Rajasthan M/s Kaysons Pigments Private Limited, G-24 Industrial Area Odella Road, RIICO Dholpur-328001, Rajasthan M/s Ashish Pigments & Alloys Pvt. Ltd., G-691 Phase-II RIICO Indl. Area, Bhiwadi Dist. Alwar, Rajasthan M/s Shruti Dye Chem, 977 Sancheti Bhavan Near Geeta Bhawan 3rd Road Sardarpura Jodhpur 342 003, Rajasthan 45 | P a g e 300 750 720 450 1200 720 3000 210 600 1200 600 300 1200 720 5000 1800 600 16200 7200 3600 1200 7200 1800 5000 4500 4400 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 M/s B.M.A. Zinc Pvt. Ltd., F-449 Industrial Area Bhiwadi Alwar, Rajasthan M/s Ajmer Lead Refinery, Near Radio Station Opp. Bhupendar Farm Gagwana Dist. Ajmer Rajasthan M/s Rahul Metal Industries, J-512 to J-514 RIICO Indl. Area MIA Alwar Rajasthan M/s Shree Balaji Metal Works, Parbatpura Kishangarh Bypass Road, Sedaria Road, Dist. Ajmer, Rajasthan M/s Shree Radhey Industries, H-1-48 B 49-A Indl. Area Gegal, Ajmer – 305 001, Rajasthan M/s Vipul Metal P. Ltd., G-1/625 Industrial Area Chopanki Bhiwadi – 301 019 Alwar Rajasthan M/s Gagan Udyog, G-1-120B Udyog Vihar RIICO Shri Ganga Nagar, Rajasthan M/s Shree Ganesh Udyog, 16-Mini Maya Puri Near Bus Stand SriGanganagar–335 001, Rajasthan M/s Sultania Engineering Services, G-91, Kuber Industrial Area, Ranpur, Kota, Rajasthan M/s Mona Batteries & Chemicals, G-1/16RIICO Inustrial Area, Odela Road Dholpur-328001, Rajasthan M/s Shivalik Metalloys Pvt. Ltd., G-1/1209 (B) Rampur Mundana RIICO Industrial Area, Bhiwadi Distt. Alwar301 019, Rajasthan M/s Lotus Alloys, G-1-669 Phase-I RIICO Industrial Area, Chopanki-301 019, Distt. Alwar, Rajasthan M/s Shankar Udyog, Plot No. E-99(A) MIA IInd Phase Basni Jodhpur, Rajasthan M/s Gravita India Limited, Saurabh Chittora Raod, Diggi-Malpura Road, Tehsil-Phagi Jaipur-303904, Rajasthan M/s Raja Industries, F-226 RIICO Industrial Area Khara, Dist. Bikaner-334001, Rajasthan M/s Shri Shyam Industries, G 1/13 RIICO Industrial Area Ondela, Road Dholpur-328001, Rajasthan M/s Shiv Shakti Metals, G1, 670, Industrial Area, Chopanki, Bhiwadi Alwar, Rajasthan M/s Raj Industries, G-512 (IV) Road No.7 Indraprastha Industrial Area, Kota, Rajasthan M/s Pragati Udyog, H-1/630(A) RIICO Industrial Area, MIA Alwar, Rajasthan – 301 030 (INDIA) M/s Shyam Metals, H-883 Phase-III, RIICO Industrial Area Bhiwadi, Rajasthan M/s A.I. Metals (P) Ltd., F624 Phase –I, RIICO Industrial Area, Bhiwadi – 301 109 Distt. Alwar, Rajasthan M/s Shree Swastik Pigments, F-14RIICO Industrial Area Power House Road, Parbatpura Ajmer, Rajasthan M/s Dixit Battery Centre, G1-20RIICO Industrial Area Odela Road Dholpur, Rajasthan M/s Exclusive Food Products Private Ltd., G-1678 Industrial Area, Bhiwadi-301 019, Rajasthan M/s Durocon Industries, G-1/232 RIICO Industrial Area, Kaladera, Jaipur, Rajasthan M/s Exclusive Lead Alloys Pvt.Ltd., G-1/690 RIICO Industrial Area, Bhiwadi Alwar-301 019, Rajasthan M/s Shree Mahaveer Industries, F-13 RIICO Industrial Area, Parbatpura Ajmer Rajasthan 46 | P a g e 700 2160 6000 900 1500 5000 40 960 3000 1800 10500 3000 1500 8865 3600 240 3600 600 5000 1200 17000 1500 1200 3000 1400 5000 3000 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 M/s Shree Charbhuja Engineers, Pvt.Ltd., G-9RIICO, Industrial Area, Sanwar Distt. , Udaipur, Rajasthan M/s B.M.P Metals Pvt.Ltd., G-1032 A, Phaae-III, RIICO Industrial Area, Bhiwadi-301 019, Rajasthan M/s Precicious Metals Recyclers, G-1/199, Gudli Industrial Area, Gudli, Tahsil – Mavli, Udaipur, Rajasthan M/s R.P.Plastic, G-1 – 1279, RIICO Industrial Area, Rampur Mundana, Bhiwadi Distt.Alwar, Rajasthan – 301019 M/s National Thermoplast Industries, 15,Bhimpura Industries Area Bhimpura, P.O. Cable Nagar Distt.Kota – 325 003, Rajasthan M/s Anjeneya Metal Corporation, E-Makhupura Extn. RIICO Industrial Area Ajmer, Rajasthan M/s Chanderiya Lead Zinc Smelter, Hindustan Zinc Ltd. P.O.Puthali, Chittorgarh, Rajasthan – 312 021 M/s Rohan Industries, G-1-556, Matsya Industries Area, Tehsil & Distt. Alwar, Rajasthan M/s Rishabh Metal Industries, H-630(B), Matsya Industries Area, Tehsil & Distt. Alwar, Rajasthan M/s Trans Asia Metals, Plot No.F-11, Phase-1, RIICO Industrial Area, Bhiwadi, Distt.–Alwar, Rajasthan M/s K.G.Mettalloys, F-37-38, RIICO Industrial Area Ondela Road, Dholpur Rajasthan – 328 001 M/s R.K.Metals, G-281, RIICO Industrial Area Bhiwadi, Distt. Alwar Rajasthan – 301 019 M/s Mittal Pigments, A-203, Indraprastha Industrial Area, Kota, Rajasthan M/s Surendra Metal Industries, H-1-735-736, Matsya Industrial Area, Tehsil & District-Alwar, Rajasthan M/s K.M.R. Metal Mart, 1/226-B Pollachi Main Road Near SIDCO Railway Gate Eachanari (P.O) Coimbatore641 021, Tamil Nadu M/s EMGEE Foundry, Unit1-4 Industrial Estate Karaikudi, Tamil Nadu 641 001 M/s Universal Lead Alloys, 181 Senganatham Road Rangapuram, Vellore, Tamil Nadu – 632 009 M/s Pondy Oxides & Chemicals Ltd., G-17 to G-19 & G-30 to G-32, Sipcot Industrial Park, sriperumbudhur, Kancheepuram District, Tamil Nadu – 602 105 M/s Promptek Metal Alloys & Refining Corporation, 35 SIDCO Industrial Estate, Thirumazhisai Chennai – 602 107, Tamil Nadu M/s Premium Pigments, S.F. No. 16 Athipalayam road Chinnavedampatti Post Ganpathy Coimbatore, Tamil Nadu-641 006 M/s G. M. T. Alloys, Plot No. B-25 SIPCOT Indl. Complex Gummidipoondi Thiruvallur Dist., Tamil Nadu-601 201 M/s Jayachandran Alloys (P) Ltd., S. F. No. 20/1 Masagoundanchetty Palayam Village, Ganesapuram Coimbatore – 641 107, Tamil Nadu 47 | P a g e 10800 1575 5000 1800 600 1800 18000 1200 1400 9000 22000 3600 17500 1500 7200 500 7200 28800 120 2600 2400 5000 197 M/s Bharathi Metal Refiner, S.F. No. 488 Alwarthangal Road Karnampattu Vellore Sugar Mill Post Tamil Nadu 632519 198 M/s Lohia Metals Pvt. Ltd., B-19 & B-20 SIDCO Industrial Estate, Maraimalai Nagar, Kancheeipuram District, Tamil Nadu 199 M/s Sri Sai Traders, SF No.536/2 a, Thattamangalam Village Kariamanickam Road, Trichy Tamil Nadu 200 M/s Global Lead Alloys, Shed No.89 & 90 SIIDCO Industrial Estate, Acamangalam Village, Bugur Taluk Krishangiri District, Tamilnadu 201 M/s Southern Power Industries, D.P.No.3, Electrical Industrial Estate, Kakkalur 602 003, Thiruvallur District, Tamil Nadu 202 M/s Shri Sabhari Smelters Pvt.Ltd., Plot No.84, 85, SIDCO Industrial Estate, Vichoor, Chennai – 600 103, Tamil Nadu 203 M/s Gupta Metal Works, C-1/D South Side of G.T.Road Industrial Area Near Rathi Udyog Ghaziabad201009 U.P., 204 M/s Rama Metal Industries, J-30 Site-III Panki Industrial Area, Kanpur, U.P 205 M/s Krishna & Sons, G-33 Site No. 3 Panki Indl. Area, Kanpur-208 012, U.P. 206 M/s Manoj Metal Industries, K-14 15 Site No. 3 Panki Indl. Area, Kanpur Dist. Kanpur, U.P 207 M/s J.S Industries, K-37 Industrial Area Begrajpur, Muzaffarpur, U.P 208 M/s Metal Alloy E-46 Industrial Area, Ram Nagar Chandauli Varanasi-221 110, U.P. 209 M/s Bindal Smelting Pvt. Ltd., F-63-64 Surajpur Indl. Area Site B. Dist. Gautam Budh Nagar Greater Noida, U.P. 210 M/s Dinesh Metal Co., G-117 Site No. 3 Panki Indl. Area Dist. Kanpur, U.P. 211 M/s Met Trade India Ltd., Village -Bheel Akbarpur G.T. Road Dadri District-Gautam Budh Nagar Ghaziabad, U.P. 212 M/s Om Engineering Works, Plot No. D-19-20 Industrial Area Site-2, Mumtaz Nagar, Faizabad224001 U.P 213 M/s Dhawan Metal Industries, T-728 Industrial Area Parsakhera Bareilly U.P 214 M/s Shree Metal Works, G-5Industrial Area Beghrajpur, Muzaffarnagar, U.P. 215 M/s Agra Chemicals(P)Limited, A-3 & A-5 Industrial Estate, Shikohabad, Distt. Firozabad, U.P. 216 M/s Kavita Overseas(P)Ltd., Plot No.56. Industrial Area B.S. Road, Pandav Nagar Ghaziabad – 201 202, U.P. 217 M/s A.R.Metal Industries, 13 B-2 Co-Operative Industrial Estate, Dada Nagar Kanpur, U.P. 218 M/s Lavanya Sponge Iron Pvt.Ltd., H-97-99, Masuri Gulawathi Road, Industrial Area, Ghaziabad, U.P 48 | P a g e 400 10000 1200 6000 1200 5000 5000 600 800 2000 1200 1500 15000 1000 60000 1800 900 840 2000 14140 750 6000 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 M/s Shri Bankey Bihari Metals, Khasra No.118, Sikhera Road Modi Nagar, Distt. Ghaziabad U.P. M/s Bajaj Industries, F-7, South Side, G.T. Road Industrial Area, Ghaziabad, Uttar Pradesh M/s K.B.Metal Industries, F-5, South Side, G.T. Road Industrial Area, Ghaziabad, Uttar Pradesh M/s Patel Enterprises, 5/28, South Side of G.T.Road Industrial Area Ghaziabad(U.P) M/s Thakral Batteries, Kamdhenu Complex Industrial Area, Janta Road Saharanpur, Uttar Pradesh M/s Gupta Metal Company, C-4/3, Amousi Industrial Area, Nadar Ganj, Lucknow, Uttar Pradesh M/s Hindustan Metals, F-636, M.G.Road, Industrial Area, Ghaziabad (U.P) M/s Ahar Metal Works, J-15, Begrajpur Industrial Area, Muzaffarnagar, U.P. M/s Samta Metal Industries, 76 Canal Circular Road, Kolkata 700 054, West Bengal M/s Shiwshakti Metal Works, 157-A Picnic Garden Road, Kolkata-700 039, West Bengal M/s Raj Finoxides Pvt. Ltd., Village Kharial P.O. D.C.C. Dankuni Hooghly, West Bengal M/s India Metal industries, Santrapara Perdankuni Delhi Road, Hoogly712 310, West Bengal M/s Abdul Salem & Co., Dharala Budbud Panagarh Bazar Dist. Burdwan713 148 West Bengal M/s Shiv Shankar Metal Works, 157-A Picnic Garden road Kolkata – 700 039 West Bengal M/s Eastern Metal, Vill. Khamar P.O. Bishnupur P. S. Rajahat Dist. Rajarhat Dist. 24, Parganas (N) – 743 510 (West Bengal) M/s Rajnath Metal Works, 158-B Picnic Garden Road Kolkata – 700 039 (West Bengal) M/s Singh Metal Company, 157-A Picnic Garden Road, Kolkata – 700 039, West Bengal M/s Ram Dular & Bros., 157-A Picnic Garden Road, Kolkata – 700 039, West Bengal M/s Sajta Metal Works, Chandmari Danesh Shaikh Lane P.S. Shankrail Howrah – 711 109 (West Bengal) M/s Ranjan Industries, Village Kulai P.O. Bikihakola, Dist. Howrah – 711 322, West Bengal M/s Kashi Metal Works, 157-A Picnic Garden Road, Kolkata – 700 039, West Bengal M/s Panchwati Metal Works, Vill. & P.O. Argori, PS-Sankrail Dist-Howrah-711 302, West Bengal M/s Tarak Metal Industries, 76 Canal Circular Road, Kolkata 700 054, West Bengal M/s Maa-Bhagwati Metal Industries, Vill & Mouja-Argori P.O. Argori P.S. Sankrail, Dist. Howrah 711 302, West Bengal M/s Shiwshakti Metals Works, Unit-II, Jalan Industrial Park, Village Jaladhulagori, P.O. Dhaulagori P.S. Sankrail, District-Howrah, West Bengal 49 | P a g e 900 2700 900 600 1320 450 900 600 480 300 7800 470 1200 150 450 300 450 150 150 1800 300 900 250 800 450 244 M/s Ram Dular & Brothers,Unit-II, Bombay High Road, VillageJala Dhulagori P.O. Dhulagori, P.S. Sankrail, Dist. Howrah-711302, West Bengal 245 M/s Ramashankar Daya Shanakar, 8C/H/17 Jogodyan Lane, Kolkata-700 054, West Bengal 246 M/s Panchawati Metal Works, B/8/C/H/8 Jogodyan Lane, Kolkata -700 054, West Bengal 247 M/s Shree Ganesh Metal Works, 157 A Picnic Garden Road, Kolkata-700 039, West Bengal 248 M/s Associated Pigments Ltd., Mouza-Kanakpur PO Naranda, P.S. Panskura-721 139, Dist. Purba Mednapore, West Bengal 249 M/s Singh & Sons Manufacturer, Chandmari Danesh Shaikh Lane, P.S. Shankrail, Howrah, West Bengal 250 M/s Skylub Battery Co., Vill. & P.O.Raghudevpur, P.S.Ulberia, Distt.Howrah-711 322, West Bengal 251 M/s Azad Metal Works (Unit-II), Village-Jaladhulagori, P.O: Dhulagori P.S: Sankrail, Howrah, West Bengal 252 M/s Star Metal Industries, Debgram Industrial Estate, Satellite Township, P.S.Rajganj, Distt.Jalpaiguri-734 015, West Bengal 253 M/s Usha Metal Industries, 26/5/B, A.M.Ghosh Road Budge-Budge, 24 Parganas(S) West Bengal 254 M/s Sunflower Metal Industries, Vill.& Mouja – Dhulagorhi,Kanduah PO – Bhagabatipur, PS – Sankrail Distt.Howrah – 711 302, West Bengal 255 M/s Shama Metal Industries, Vill.& Mouja – Kendua, PO – Kendua, PS – Sankrail, Distt.Howrah – 711 302, West Bengal 256 M/s Jaiswal Metal Industries, 16G, Debgram Industrial Estate P.O.Satellite Township, Distt.Jalpaiguri, West Bengal 257 M/s R.B.Enterprise, Vill.Bodai, P.O.Jugberia P.S.Ghola, Distt.24 Parganas (N) West Bengal 258 M/s Raj Metal Industries, Mouza Majukshetra P.S : Jagatballavpur Distt: Howrah, West Bengal 259 M/s Dolphin Enterprises, Village – Bhagabatipur, P.O. – Chaturbhujkali, Dhulagori, P.S. Sankrail, Under Kanduah Gram Panchayat, Distt.Howrah – 711 302, West Bengal 260 M/s Bachhelal Metal Industries, 22G, Shiv Krishna Daw Lane, P.S. – Phulbagan, Kolkata – 700 054, West Bengal 261 M/s Jai Shambho Metal Company, 157 A, Picnic Garden Road, P.O. Tiljala. Kolkota –700039 West Bengal 262 M/s Sun Metal Industries, Post : Sugandhya, Delhi Road P.S : Polba, Distt : Hooghly West Bengal 263 M/s Adarsh Galai Udyog, Dag No.1314/2124,New Dag No.1250, Khatian No.1819,1862, Jala Dhulagori, Dhulagarh Industrial Park, P.O.& P.S – Sankrail, Howrah-711 302, West Bengal 264 M/s Krishna Metal, Village : Lakshmanpur, P.O. Domjur, District : Howrah, West Bengal 50 | P a g e 450 170 160 150 63000 150 490 450 420 500 336 1080 480 240 4400 1200 360 312 1500 1380 384 265 266 267 268 269 M/s Global International, Village: Lakshmanpur, P.O. : Domjur, District : Howrah, West Bengal M/s Mega Energy Pvt.Ltd., Village:Gotu, P.O:Sugandhya, P.S:Polba, Distt. Hooghly-712102, West Bengal M/s Balaji Metal Corporation, 5, Raj Krishna Kumar Street, Belur Math, Howrah-711 202, West Bengal M/s Leadstone Energy Ltd., NH-2, Delhi Road, P.O. – Rajhat – 712 123, Distt. Hooghly, West Bengal M/s Saraswati Metal Industries, Dag No.1351, Khaitan No.1819, Jalan Industrial Park, Mouja Dhulagori, P.S.Sankrail, Distt.Howrah – 711 302, West Bengal 270 M/s Ganga Metal Industries, 15 C, Dabgram Industrial Estate Post-Satellite Township, Fulbari PS – Bhaktinagar, Distt.-Jalpaiguri – 734 015, West Bengal Total installed capacity in MT/Annum 51 | P a g e 564 1500 600 3300 420 720 985893