Vessel Repair and Maintenance Service Providers (Input from industry/employers in 2012-2013) OVERVIEW Vessel maintenance and repair service providers were identified by seafood harvesters as one of the primary needs to support the continued wellbeing of the commercial fishing industry. Many ports are without sufficient highly trained vessel repair technicians leading to more downtime for harvesters during the fishing season and lost income. This occupational group is described in detail below in the Marine Occupations and Support Industries section. These specialists maintain and repair a wide range of engines and machinery. The following skillsets were identified as needed by seafood harvesters: Diesel and outboard engine Marine refrigeration mechanic Machinist Steel and aluminum welding and Other vessel and equipment fabrication specialties Fiberglass fabrication Marine electrical, hydraulics Vessel repair and maintenance (VRM) service industry providers are often small business owners or independent service providers (e.g. electronics, hydraulics, engine repair, etc.), who are technicians available in a fishing port, frequently have higher skills than many individual fishermen. Many of these skill sets are similar to those in shipbuilding or vessel engineers, but may not require certification. VRM specialists maintain and repair a wide range of engines and machinery, mainly shoreside. Experience as a mechanic can lead to a career as a port or vessel engineer with further training and experience. A port maintenance mechanic also handles welding, electrical wiring, pile and dock repair, concrete repair, used oil handling, boatlifting, and blocking. Marine mechanic is a high-priority occupation due to difficulty recruiting qualified workers. Current technicians are aging out of the workforce and new technicians with the required skill sets are needed across sectors. A shortage of skilled support technicians to repair and maintain vessels can reduce revenues to a wide range of mariners, including commercial fishermen. Fishermen are extremely dependent on vessels that are in good operating condition to ensure they receive the maximum value from their harvests. Additionally, many fishermen or crewmembers work in these occupations in the off-season, servicing their own vessels or other vessels. Hence, availability of training in these skills can benefit more individuals than just those in VRM positions. 1 Education / Training / Licensure / Certification Certifications exist for diesel, gas and outboard engines, though not always required. Certifications in welding, CDL, travelift operator, HAZOPER, ABYC standards may also be required. Skills required to operate a small business including finances and marketing are often required for marine trade and technician businesses. This is in addition to skills for a particular trade. Job-specific Skills: Technical Skills encompass the full range of those related to maintaining and repairing engines and related propulsion systems. Most modern engines are electronically controlled and diagnostics are done with computer diagnostic equipment. Mechanics must know tools, engine metals and materials, lubrication and cooling fluids, and fuels. Port engineers/port mechanics need to know how to repair boat vessel engine/propulsion power train and steering as well as vehicular units such as forklifts and trucks. Skills needed also include fiberglass, woodworking, plumbing, machine tool operations, painting, wire rope splicing, and DC and AC electrical installation. Job-specific Skills: Employability / Soft Skills Good work ethic Reliable attendance Basic math and communication skills Job-specific Skills: Other Skills Needed Increasing emphasis on electronic diagnostics and electronic engine component maintenance and replacement. Current Options to Acquire Needed Skills A few formal marine mechanic training options are offered in Alaska. Many mechanics and boat maintenance specialists are trained on the job or selftaught. Some engine manufacturers conduct mechanic training for their own products; some mechanics collect multiple certifications. 2 Occupation-specific Action Steps Form an implementation team to ensure collaboration and improve transferability, which includes representatives from all interested Alaska training/education providers and appropriate industry associations and/or organizations. Connect with K-12 and job centers to increase awareness about shoreside technical businesses as an occupation, create career pathways, and develop strategies to effectively place students in Alaska jobs. Offer training in technical skills at ascending levels to develop highly skilled technicians. Offer business skill development to self-employed marine trade service providers. Partner with industry vendors for training. Share curriculum across the state, and with out-of-state trainers. Make job-training opportunities more available to the self-employed/entrepreneur. Some state-supported training programs only provide training to individuals if they identify an employer for whom they will work after training is completed. The reality of living in rural Alaska is that many individuals are self-employed. Create and offer continuing education workshops that are short, mobile, and target priority topics. Examples include vessel repair and maintenance, financial management, and professional development training for self-employed. These workshops need to be well advertised. Establish internship/apprenticeship programs with employers. Job Descriptions 600.280-022 MACHINIST (machine shop) alternate titles: machinist, first-class; machinist, general Sets up and operates conventional, special-purpose, and numerical control (NC) machines and machining centers to fabricate metallic and nonmetallic parts, and fits and assembles machined parts into complete units, applying knowledge of machine shop theory and procedures, shop mathematics, machinability of materials, and layout techniques: Studies blueprints, sketches, drawings, manuals, specifications, or sample part to determine dimensions and tolerances of finished workpiece, sequence of operations, and setup requirements. Measures, marks, and scribes dimensions and reference points on material or workpiece as guides for subsequent machining. 600.281-018 LAY-OUT WORKER (machine shop) Selects, aligns, and secures holding fixtures, cutting tools, attachments, accessories, and materials on machines, such as mills, lathes, jig borers, grinders, and shapers. Calculates and sets controls to regulate machining factors, such as speed, feed, coolant flow, and depth and angle of cut, or enters commands to retrieve, input, or edit computerized machine control media. Starts and observes machine operation to detect malfunctions or out-of-tolerance machining, and adjusts machine controls or control media as required. Verifies conformance of finished workpiece to specifications, using precision measuring instruments. Sets up and operates machine on trial run to verify accuracy of machine settings or programmed control data. Fits and assembles parts into complete assembly, using jigs, fixtures, surface plate, surface table, handtools, and power tools. 3 Verifies dimensions and alignment of assembly, using measuring instruments, such as micrometers, height gauges, and gauge blocks. May install machined replacement parts in mechanisms, machines, and equipment, and test operation of unit to ensure functionality and performance. May operate welding equipment to cut or weld parts. May develop specifications from general description and draw sketch of part or product to be fabricated. May confer with engineers, production personnel, programmers, or others to resolve machining or assembly problems. May specialize in setting up and operating NC machines and machining centers and be designated Numerical Control Machine Machinist (machine shop); or set up and operate NC machines linked to automated storage, retrieval, and moving devices and be designated Flexible Machining System Machinist (machine shop). 625.281-010 DIESEL MECHANIC (any industry) Repairs and maintains diesel engines used to power machines, such as buses, ships, trucks, railroad trains, electric generators, and construction machinery, using handtools, precision measuring instruments, and machine tools: Diagnoses trouble, disassembles engines, and examines parts for defects and excessive wear. Reconditions and replaces parts, such as pistons, bearings, gears, valves, and bushings, using engine lathes, boring machines, handtools, and precision measuring instruments. May weld and cut parts, using arc-welding and flame cutting equipment. May be designated according to type of diesel engine or equipment repaired as Diesel-Engine Mechanic, Automobile (automotive ser.); DieselEngine Mechanic, Bus (automotive ser.); Diesel-Engine Mechanic, Marine (ship-boat mfg.); Diesel-Engine Mechanic, Truck (automotive ser.); Diesel-Mechanic, Construction (construction); Diesel-Mechanic, Farm (agric. equip.); Locomotive Repairer, Diesel (railroad equip.). Summary excerpt from the FSM Training Gap Analysis Companies that build, repair, or sell boats employed nearly 700 people in Alaska during 2010, not including self-employed workers. Workers earned an average of $9,868 per quarter and slightly more than 75% were Alaska residents. An executive interviewed for this gap analysis expressed difficulty finding top-level project managers with knowledge of advanced manufacturing processes and supervisory/leadership skills. Hiring journeyman-level trade workers with substantial experience in key subject matters is also challenging. This executive suggested a common curriculum be adopted for educational and training programs related to vessel construction. He stressed three elements: 1) a strong employability sequence from entry level (through the equivalent of a two-year degree), 2) work place learning with supervisory training as employees progress, and 3) mentoring by subject-matter experts to ensure institutional knowledge is passed on. Similar to other production-oriented segments of the FSM sector, vocational training is most needed for refrigeration, marine construction techniques, DC electrical systems, marine boilers, diesel engines, stainless/fiberglass fabrication, and processing equipment. 4