Fermentation biotechnology Submitted to: Sir Tahir A. baig Role of genetic engineering in fermentation Role of genetic engineering in fermentation Shizza Fatima Atta-ur-Rahman School of Applied Biosciences (ASAB), National University of Sciences and Technology (NUST) H-12 sector, Islamabad Submitted: 19th November, 2013 Abstract: The twentieth century is discernible as era of genomics. Modifying the organism at genetic level commonly known as genetic engineering is being practices everywhere. Recombinant DNA technology has taken over pharmaceutical, food; chemical etc. industries. In this document various modified yeast strains with new and modified functions have been elucidated. Biotechnology: Biotechnology is exploitation of living organisms and their components for the benefit of mankind. It involves the genetically modified organisms to improve the efficacy of its functioning. Pharmaceutical companies, chemical and food industries take advantages of advances in molecular genetics. As microorganisms are involved in fermentation therefore biotechnology is an important part of fermentation. Fermentation: Recombinant DNA technology is a common practice nowadays. The gene of interest unified in a vector is inert itself unless introduced in a production system. In order to be over and above a laboratory application it is made available to the society at large by incorporating it in a production system. This process is called fermentation that is crucial to economic feat for centuries. Fermentation industries: As iterated earlier there are three basic fermentation processes. Micro-organisms were for the first time subjugated by food manufacturers. Middle of 16th century archives define cultured methods of this process. In the beginning 20th century, chemical industry commenced its use to yield organic products and enzymes e.g. amylase Link between fermentation: genetics and Genetics is tightly linked to fermentation technology; subsequent search of a appropriate species is the leading stage in evolving this process. Till recently, geneticists kept a look out for the microorganisms that yielded desired products. However genetic manipulation involving recombinant technology made the production of products, beyond the one required, feasible. i Pharmaceutical industries have shown much progress, where bacteria produce insulin, growth hormone, interferon, thymosin a-1, and somatostatin by the transference of human gene. When the species have been allocated, they undergo mutation. Then the most desirable mutants are selected.ii These approaches usually include cut and try. Searching and discovering the new microorganism for desired traits and the genetic manipulation has gained so importance that geneticist are important part of fermentation industry. Genetic Engineering Escherichia coli for Ethanol production: Sugars are converted into pyruvate, inside the cell during the process of glycolysis. ATP and NADH are also produced. Occurrence of oxidative phosphorylation in cells lacking electron transport chain, 95% of the pyruvate is used, for NAD+ production, in short pathways. This step is important for continued glycolysis. Yields obtained during fermentation are the fermentation iii products. Under conditions of oxygen insufficiency, lactic acid is formed in the muscle tissues of mammals, while in roots of plants and in certain fishes ethanol is the main product. NADH- oxidizing system consists of two major enzyme components; Pyruvate decarboxylase that converts pyruvate to acetaldehyde and carbon dioxide. Two alcohol dehydrogenases convert acetaldehyde to ethanol in fermentation, complemented by oxidation of NADH to NAD+. Zymomonas mobilis consists of this enzyme complex. So the genes encoding this complex are transferred from Z. mobilis to Escherichia coli. E. coli has relatively high expression level of this genes thereby resulting in increased yield of ethanol. iv Metabolic engineering of yests for better fermentation of pentoses A small number of yeasts are identified to convert xylose to ethanol. Yet, amounts and produces need to be enhanced for commercialization. Lignocellulosic hydrolysates contain large amounts of glucose that suppress the use of xylose. Therefore the yeasts should be altered for glucose regulation and enhanced xylose uptake. Uptake of xylose requires low quantity of oxygen for ideal manufacture. As Respiration decreases ethanol yields, accordingly the part that oxygen plays need to be comprehended. Genetic engineering is in use to increase the yield.v In lignocellulosic hydrolysate the content of xylose is second abundant one. Therefore xylose needs to be fermented if bioconversion of lignocelluloses to fuels is required. Only a few yeasts convert xylose into ethanol. Wild-type Saccharomyces cerevisiae is not capable of fermenting xylose to ethanol. So a recombinant variety was made by shuffling of genome of P. stipitis with S. cerevisiae. Genetic Engineering and Fermentation Financial side In current ages, highly impressive feats have been achieved utilizing molecular biology.vi These include prokaryotic and eukaryotic exchange of genetic substantial, alteration of cell regulator so as to allow replication and genetic expression, and ultimately the proteins produce. Explicit goals of brewer’s yeast: Dextrins Fermentation: Dextrins, which signify about 25% of molasses, cannot be utilized by yeasts. The dextrins contribute towards the calorific content of beer. Expression of amyloglucosidases gene that is capable to hydrolyze α-1, 6 links is taken from A.niger or A.awamori viithese genes are then inserted into yeast strain. This procedure will ultimately result into high production of enzyme and enhanced degradation of dextrin. On a trial bases, high quality beer is produced by enzyme secreted A nigemer. Removal of Diacetyl: During the biosynthesis of valine αacetolactate, a transitional product is released outside the yeast cell where it undergoes oxidation and fashions diacetyl. Acetoin and to 2, 3-butanediol are produced by reduction of diacetyl inside the yeast cell. Extensive maturation is required for the removal of diacetylviii (1–3 weeks). As diacetyl imparts unfavorable aroma to the beer therefore its removal is necessary. It is removed by engineering valine biosynthetic pathway. Unconventionally acetolactate decarboxylase gene of Enterobacter aerogenes can be introduced in brewer’s yeast. Reduced assembly of hydrogen sulfide Reduced sulfates produced during methionine biosynthetic pathway forms hydrogen sulfide in S. cerevisiae. The organoleptic characters of beer are adversely altered by small quantities of hydrogen sulfide. Hence its elimination becomes a necessity. The enhanced expression of cystathionine β-synthase encoded by NHS5 in brewing yeastix is elucidated to destroy or lessen its production, thereby not altering the specific characters of the beer. Enhancement of characters of wine yeast: Fermentation of Malolactic (MLF): MLF is a method in winemaking in which acerbic malic acid; naturally existent in grape is altered to softer-tasting lactic acid. Growth of lactic acid producing bacteria in wine is not very much effective therefore under these circumstances MLF sustenance is defective. Malolactic enzyme forms lactate by malate decarboxylation, this process known as secondary fermentation is crucial for the acidification and maintenance of wine. Wine changes due to hindered malolactic fermentation result in varied harms of fermenter. In order to cope up with these problems xS.cerevisiae is incorporated with the malolactic gene derived from Lactococcus lactis. This strain produces lactic acid and carbon dioxide by complete degradation of malolactate. Lactic acid production: The precise equilibrium concerning sugar and acidity is of utmost importance. In some hot regions, grapes are frequently inadequately acidic. Conventionally tartaric acid is added to acidify the wine. However biological acidification is done by using one of the two genes of NADH oxidizing complex (LDH) obtained from Lactobacillus casei.xi Thus, S.cerevisiae accomplishes two steps of fermentation (ethanol and lactate). Enhanced break down of polysaccharide: Wine can be clarified by the usage of certain enzymes i.e. pectinase, glucanase etc. moreover yield of wine can also be enhanced by these enzymes. Enzymes responsible for polysaccharide break down might also result in release of trapped substances from grapes thus refining aroma and shade of the wine. Commercially available forms of such enzymes are costly. Such strains of yeast are being prepared that produce pectinases, glucanases, xylanases are being developed.xii Polypectate degradation was increased by wine yeast expression of the pectate lysate gene from Erwinia chrysanthemi pectate lysate gene and polygalacturonase gene from E. carotovora result in enhanced break down of these polypectates. Precise aims for baker’s yeast: Yeasts using Melibiose: 8% raffinose is present in molasses and is involved in production of yeasts. Invertase converts raffinose and sucrose to fructose and melibiose. α-galactosidase (melibiase), is absent in yeasts therefore it is unable to convert raffinose into disaccharides. α-galactosidase enzyme is encoded by MEL1 and occurs xiii bottom fermenting strains. Thus this gene has been moved to yeast for better functioning. CONTEMPORARY METHODOLOGICAL EDGES GENETIC ENGINEERING IN Although genes can be altered and manipulated theoretically but there are some methodological edges: Genetic maps: Locating the position of preferred genes on different chromosomes have not been fully understood for important commercial strains. The development and accessibility of vectors has just been commenced, thus is not much developed. Physiological pathways: Series of enzymatic phases from underdone material to the looked-for yield have not been recognized yet. Much elementary research will be needed to categorize all the steps.xiv For a single gene transfer rDNA is quite beneficial, however when a numbered genes are to be transferred, this technique somehow shows failure. In the initial steps when genes have not been recognized things become complicated. Even, when the process has been successfully conducted the choice of expression system also presents a difficulty. Therefore much progress is needed in the field of molecular biology.xv As a result of all these edges, for efficient process, one or two genes are transferred simultaneously. Conclusion During the past few decades considerable progress has been made in the field of genetics and fermentation. Different varieties have been discovered and some novels have been produced by mutation or transference of genes. In this entire scenario public opinion should be considered. They should be made aware about the pros and cons. In this era of knowledge the current available data is not enough, therefore efforts to gather more data is needed. Although we have been through various hurdles and obstacles at genetic level, but in fact we are still scrambling in a limbo. 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