RFP 045 - Technical specification form The Offerors may offer the equipment from its production program which can vary in certain items of the specification, but without changing the concept of drying technology and drying capacities that are required in the Scope of Work. Requested technical specifications Daily capacity based on raw plum is 3.000kg /24h. Possibility for drying fruits, vegetables and medicinal and aromatic plants. 3 Prefabricated, mounting dryer with steel structure. 4 Walls made of insulated polyurethane panels (50mm thick) coated on both sides with galvanized non-ferrous metal sheet. 5 All metal parts of the dryer construction should be protected by hot dip galvanizing. 6 Tunnel type dryer with trolleys and metal racks for carrying raw materials. Metal racks are placed on trolleys which pass through the tunnel on rails/guides installed on the floor. The trolleys are operated by the electric motor with reduction gear. 7 At the front of the tunnel is the trolley inlet door (entrance for trolleys carrying metal racks with raw materials), and at the back or side of the tunnel is the trolley outlet door (exit for the trolleys with dry material). The trolleys are loaded at the trolley inlet door and off-loaded at the trolley outlet door. 8 It has sufficient number of work trolleys and metal racks for drying of raw material in the tunnel and additional trolleys and metal racks out of the tunnel for the off-loading of dry material and refilling of raw material to ensure continuous operation of the dryer. The number and the load capacity of trolleys and racks must ensure continuous drying of 3,000 kg of raw plums for a period of 24 hours. 9 Metal racks are made of stainless steel and stainless steel wire mesh intended for use in the manufacture of food products (per ISO 9000 standard for the food industry). Dimensions of the wire mesh are suitable for drying various kinds of fruits, vegetables, herbs and mushrooms, and allow for easy removal of organic residues from previous drying. 10 Drying of raw materials is carried out by hot air. The dryer has a unit (thermal energy generator) for the production of thermal energy for heating the hot air for drying. The unit has heat 1 2 Offered technical specifications 11 12 13 14 15 exchangers for the transfer of produced heat and heating of the fresh air. The unit uses solid fuel (wood, coal, biomass) with the possibility of adjusting to a different type of fuel (gas and liquid fuels). The unit is in a physically separate and heat-insulated area in the dryer, made of boiler-grade steel and has all the necessary equipment and infrastructure for supply and drainage of water. The dryer is indirect; the unit for the production of thermal energy is designed to not allow the mixing of flue gases and combustion products with the air for drying. The air temperature and the air flow in the tunnel are controlled by a combination of fans, dampers/louvers and chimney. It has automatic air-temperature control through via thermal regulator, for adjusting of drying for various materials (fruits, vegetables, mushrooms and herbs). The flow and transport of air in the tunnel is achieved by a fan mounted in the ceiling part of the drying chamber. The air flows in the opposite direction to the direction of movement of the trolleys and is evenly dispersed in a drying tunnel at the horizontal and vertical level. The recirculation of air in the drying chamber (control of the intake of fresh air and expulsion of saturated air) is allowed in the range of 0 to 100%, which is controlled manually. Built-in fan in the chimney of the dryer to extract the products of combustion from the furnace of the unit, which allows for better fuel combustion and heat transfer in exchangers. The operation of the dryer is regulated by automatic measuring and control instruments located in the electrical power command box / control panel, to manage and control the work of the drying chamber. The command box contains a regulator of the rotational speed of the motor of the fan in the ceiling part of dryer, which serves for the adjustment of air flow speed to the different materials which are dried. The box also contains a command of the electric motor that drives the trolleys in the tunnel as well as measuring and control equipment for boiler operation. RFP 045 Technical features form Type Dimensions of the room for installation of the dryer: length width height Dimensions of the body of the dryer: length width height Dimensions of the tunnel of the dryer: length width height The chimney height Insulated panels thickness Number of trolleys Number of metal racks Number of metal racks per trolley Size of metal racks Effective surface area of drying per one metal rack The quantity raw plums per metal rack Operating temperature of the drier Temperature of the combustion products at the exit of the chimney Energy/ water heat The required amount of water Operating pressure of the dryer thermal energy generator / boiler Installed thermal power of the thermal energy generator / boiler Installed power of electric motors: main fan-motor for air flow in the tunnel fan-motor for insertion of fresh air for combustion fan-motor for flue gases in the chimney electric motor with reduction gear to move trolleys Maximum airflow rate of the main fan-motor Unit mm mm mm mm mm pieces pieces pieces mm m2 kg °C °C °C L Bar kW kW m3/h Quantity