IMMOBILIZED ENZYME BIOSENSOR FOR BIODIESEL QUALITY TESTING M.L. Templeton, B.J. Wilson, M.A. Yourek, D.S. Shrestha Abstract. The purpose of this project was to design, fabricate, and test an immobilized enzyme biosensor for biodiesel quality testing. The biosensor used an immobilized enzyme membrane attached to a pH probe to detect the amount of free and total glycerol within the biodiesel sample. The premise of the biosensor was that as the enzyme reacted with the glycerol in the sample, hydrogen ions would be released and measured by the pH probe, creating a change in the pH and mV signal read by the meter. The change in pH could then be used to calculate the amount of free and total glycerol within the sample using a linear relationship. During testing it was determined that the immobilized enzyme membrane would not stay attached to the pH probe when submerged within a solution, whether in a buffer solution or a sample of biodiesel. The experimental procedure was then altered so that the enzyme was added directly to the biodiesel sample, and the pH probe was used to measure the release of hydrogen ions. The results gathered during testing showed the opposite trend than what was expected; as the biodiesel reaction time increased so did the change in pH measured. After analysis of the results it was determined that there was no relation between millivolt reading and temperature, addition of soap, or amount of lipase, but there was a significant relation between the millivolt reading and the feedstock tested. Keywords. Biosensor, biodiesel, enzyme biosensor, lipase biosensor, biodiesel quality, immobilized enzyme. INTRODUCTION The transesterification process of making biodiesel from oil creates an unwanted byproduct of unreacted triglycerides, diglycerides, and monoglycerides. In addition to these partially reacted species is glycerol, an undesirable end product that is removed by extraction with water. The level of free and total glycerol is an indication of the quality of biodiesel. ASTM D 6751-09 sets the threshold total glycerol at 0.24% and free glycerol at 0.02% as the maximum concentrations for commercial-grade biodiesel. The current industry standard method for testing the amount of total glycerol in a sample of biodiesel is gas chromatography (GC), which can be time consuming and expensive. The purpose of this experiment was to design, fabricate, and test a handheld biosensor that uses a modified pH meter combined with an immobilized enzyme electrode to detect the amount of free and total glycerol in a biodiesel sample. The design for the biosensor probe consisted of an immobilized enzyme membrane covering the glass tip of a combination pH electrode. The reaction that would take place can be seen below would result in hydrogen ions that give a change in pH (Houssain et al. 2010). Lipase Glycerides + H2O → Glycerol + Fatty acids + H+ The metering device featured an Arduino Uno microcontroller with signal conditioning op-amps and supporting circuitry encased in a rectangular housing made from ABS plastic. A BNC connection was installed in the housing to provide compatibility with the pH probe. The goal was for the Arduino microcontroller to convert the signal of millivolts (mV) from the probe into a percentage of total glycerol using a calibration curve. It was found that the ideal enzyme for the design would be lipase because of its ability to hydrolyze the tri- di- and monoglycerides in a biodiesel sample (Houssain et al. 2010). The membrane chosen for experimentation was a water in oil emulsion which used docusate sodium salt as the emulsifying agent. This method had been used in similar experiments. (Huang et al. 2001). METHODOLOGY MEMBRANE FABRICATION To create the membrane the first step was to mix 8.55 mL of 0.3 mol/L bis-(2-ethylhexyl) sulfosuccinate sodium (AOT) in isooctane with 1.45 mL of distilled water. Then 0.6 g of gelatin was added to the mixed solution, and the mixture heated in a 50°C water bath with vigorous stirring until cloudy and viscous, which took an estimated time of 30 minutes. Next, the cloudy mixture was cooled in an ice bath for about 10 minutes in order to get a transparent fluid [non-viscous]. 20 mg of lipase powder was added to the cold mixture with stirring until lipase was fully dissolved. The dry electrode was dipped into a mixture for 2-3 seconds, then removed and rotated about its center axis for 2-3 minutes at room temperature. The process was repeated three times at intervals of 15 minutes. An outer, cellulose acetate membrane was applied to the probe by dipping in 2% w/v cellulose acetate in acetone for 2-3 seconds at room temperature, and then drying under vacuum for 12 hours (Huang et al. 2001). Once dry, the probe with attached membrane was stored in buffer at 4°C. EXPERIMENTATION Initial experiments were conducted with the membrane attached, but the observation of diminished probe sensitivity as a result of the membrane covering the glass electrode prompted a different set of experiments which utilized free lipase and a bare pH probe. The purpose of these trials was to determine the important variables involved in the measured signal from the pH electrode. A total of 32 experiments were performed with different combinations of temperature (20C or 40 C), lipase (10 mg or 20 mg), soap (1 mL or absent), and biodiesel or canola oil for the feedstock. The tests measured change in pH and mV from a solution that would include 1 mL of water, 20 mL of biodiesel or canola oil, and sometimes 1 mL of soap. This would be mixed together using a stir rod and when testing at 40 C in a hot water bath. The initial reading of pH and mV would be taken using a Thermo Scientific Orion Star A329 Portable Meter, and the continuous measurements used a Vernier LabQuest meter. After 2 minutes of reading the standard mixture, the lipase would be added to the solution and measurements taken for another 15 minutes to ensure adequate reaction time. SIGNAL CONDITIONING The voltage signal was conditioned using a circuit consisting of two different operational amplifiers and a simple low pass filter (Fig. 1). was -142.5 mV, and the largest positive value recorded was 143 mV. The adjusted signal was amplified using an AD623AN operational amplifier. This operational amplifier has an internal gain resistor of 100 kΩ, so the overall gain through the resistor can be altered by changing the value of the resistor (Rg) across pins 1 and 8 as follows: 𝐺 = 1 + 100/𝑅𝑔 . A resistor with a value of 24 kΩ was chosen to give a final amplification of 5.17. Once the signal was amplified it was passed through a simple RC low pass filter to remove any electronic noise added to the signal from amplification. A 0.04 μF capacitor and a 35 kΩ resistor were used to create a cutoff frequency of 113 Hz, as determined by the equation: 𝑓𝑐 = 1 2𝜋𝑅𝐶 . The final step of the signal conditioning takes place in the microcontroller. The voltage signal read by the microcontroller was converted into the input voltage value from the pH probe using the calibration data and equation found in figure 2. The input voltage for the calibration was the voltage before amplification, and the output voltage was the voltage after amplification. Figure 1. Diagram of signal conditioning circuit Figure 2. Signal calibration curve and fit line When a measurement was taken with the pH probe the signal would first encounter a simple voltage addition using a LM741CN operational amplifier. During testing, negative voltage signals were recorded for some samples of biodiesel. Since the amplification section of the circuit required a positive voltage, a constant positive voltage was added to the signal to meet that requirement. The constant voltage added to the signal was about 500 mV. The 500 mV constant voltage was chosen because the largest negative value recorded The microcontroller used was an ATMega328 mounted on an Arduino UNO project board. The ATMega328 microcontroller has a 10 bit resolution, a clock speed of 16 MHz, 32 kB of flash memory, and 14 Digital I/O pins [?]. RESULTS AND DISCUSSION IMMOBILIZED LIPASE MEMBRANE The water in oil emulsion membrane impeded the probe’s sensitivity to changes in pH. A control test was run in order to determine the amount of time taken for the probe to adjust to a pH 10.0 buffer having previously been immersed in a pH 4.0 buffer. The probe was rinsed between measurements. The sensor was found to have a strong tendency for adhering to the pH of the first buffer (pH 4.0). In fact, it took at least 20 minutes to record the change. It was hypothesized that membrane thickness would have a significant impact on probe sensitivity, but trials conducted with a single layer of cellulose acetate exhibited similar restrictions. Failure at this baseline level casts significant doubt over whether the data collected from the probe with a membrane attached can give a reliable measure of the pH change taking place in biodiesel as a result of glyceride hydrolysis. It has been observed that the pH measured for a biodiesel or oil sample most nearly resembles that of the immediately prior sample. It is suggested that this behavior can be ameliorated by thoroughly rinsing the probe with soapy water before each use, but the data is lacking to support this hypothesis. It appears that a purely DI water rinse is unable to remove the hydrophobic biodiesel from the membrane. As a result, the residual biodiesel may be interfering significantly with movement of new sample media into the membrane. FREE LIPASE Having been unsuccessful with the attached membrane, tests were conducted using free lipase to catalyze the hydrolysis of residual glycerides. By using free lipase in a stirred mixture, the conditions of the enzymatic hydrolysis were altered dramatically. Instead of substrate binding at fixed sites on the membrane surface, the reaction was disseminated throughout the turbulent lipase mixture. An example of the change in millivolt of an experiment run at 40 °C, with 20 mL of biodiesel, 1 mL of water, 1 mL of soap, and 20 mg of lipase where the lipase is added after 2 minutes can be seen in figure 3. Figure 3. Change in mV compared to the time of the experiment ANOVA was run on data representing variables of possible significance using MATLAB. The outcome showed that only feedstock has a significant impact on the change in millivolt output. Linear regression analysis on each combination of the three variables: temperature, lipase, and soap demonstrated that 20 °C, 20 mg lipase, and 1 ml of soap yielded the clearest partition among biodiesel and oil data. Six additional tests were conducted using these optimal conditions. A total of three samples were tested, with one replicate for each sample. The three samples were canola oil, 30 minute biodiesel, and 60 minute biodiesel. Time values preceding “biodiesel” in this report refer to the reaction time in making the batch of biodiesel, thus “30 min. biodiesel” indicates that canola oil underwent the conversion to biodiesel via transesterification reaction with methanol under controlled conditions at 60°C for a total of 30 minutes Results from these six trials are shown in the following table. Table 1: Free lipase trials using three feedstocks The dimensionless value is an assigned variable for relative likeness to finished biodiesel. The canola oil is therefore assigned a value of zero because it is has not undergone any reaction, whereas the 60 minute biodiesel sample has reacted the longest, and is therefore regarded as the most complete and given a value of 1. CONCLUSION Figure 4: Difference in millivolt output in relation to feedstock Whether the linear relationship would hold over a wider and more varied range was not possible to determine due to time constraints. The plot is simply meant to show an upward trend in millivolt change as the completeness of the biodiesel increases. The trend line was expected to slope in the opposite direction, that is, canola oil was predicted to show the greatest response owing to its high glyceride levels. The opposite was observed. The higher the impurity of the sample, which would have a higher glyceride concentration, had a smaller millivolt change. This is counterintuitive to the idea that higher substrate concentrations speed up enzymatic reactions. There are apparently competing processes in the unreacted oil of low purity biodiesels that dampens the response, which warrants further investigation. Also, it appears that additional variables beyond those tested with ANOVA may be significant because considerable variation was observed between replicate samples. There is an inherent disadvantage to using pH as a surrogate measurement of concentration in non-aqueous solutions like biodiesel; the probe requires substantial time stabilize. It might be possible to construct a calibration curve, in a like manner to how the linear trend was derived, if a definite correlation could be found between purity of the biodiesel and the signal read from the probe. The concentration might then be related to total change in millivolts over the course of the lipase-catalyzed reaction. For any calibration model, GC analysis would be the source of all true concentration values as it is the current laboratory standard. The calibration curve would plot concentration (%wt) vs. change in millivolts. Once enough biodiesel samples had been prepared and GC analyzed for concentration, validation of the curve would consist of interpolating %wt from the curve based on measured millivolt change. The accuracy of the prediction would then be determined by comparing it with the true GC concentration. A confidence interval could then be established based on the standard error of the predicted values. The immobilization of lipase using water in oil emulsion and subsequent attachment to a pH probe was carried out successfully; however, the membrane performance could not be evaluated due to its hindrance of probe sensitivity. A study using free lipase mixed into a biodiesel sample demonstrated no direct correlations between change in millivolt output from the sensor and either temperature, mass of lipase, or whether soap was present in the sample. However, there was a moderately high correlation (R2 = .91) between millivolt change and the feedstock used. The response to addition of lipase was found to be greatest for the most complete biodiesel and smallest for canola oil. The future testing will focus on identifying a membrane type and thickness compatible with the pH sensor, and obtaining timely consistent pH measurements of the biodiesel sample. ACKNOWLEDGMENTS We wish to thank the Biological and Agricultural Department of Engineering at University of Idaho for funding this project. We also want to express our gratitude to Dr. Dev Shrestha, Dr. Joe Thompson, Dr. Tom Hess, and Sam Wos for their support and guidance on this project. REFERENCES Huang, X.R., Y.Z. Li,G.L. Yong, L.L. Liu, Y.B. Qu, and W.J. Zhang. 2001. A Novel method for fabrication of a glass-electrode-based lipase sensor. Chinese Chemical Letters. 12(5): 453-456. Hossain, M.Z. 2008. Biosensor applications in biological and agricultural engineering and design of a novel potentiometric lipase biosensor for biodiesel quality sensing. M.E. design project. Moscow, Id.: University of Idaho, Department of Biological and Agricultural Engineering.