18740 Certificate IV in Building and Construction – Building CPCCBC4004A Identify and Produce Estimated Costs for Building and Construction Projects TAFE NSW Riverina Institute, Wagga Wagga Campus Produced by TAFE NSW © TAFE NSW Riverina Institute 2010. Information contained in this training manual remains the property of TAFE NSW Riverina Institute and cannot be reproduced or used for other purposes without prior written permission. Introduction Estimating – Forecasting the cost of a construction project Welcome to the class for Identify and produce estimated costs for building and construction projects. These Class Notes have been developed so as to provide you the information so that you can fully understand the essential need for accurate estimating for your residential project. Students should purchase the following books as to ensure every opportunity to fully understand this subject, Australian Standard Method of Measurement of Building Works (5th ed) {required for class work} Building Measurement (2nd edition) Paul Marsden {Supportive reading} CPCCBC4004A Identify and produce estimated costs for building and construction projects, is not an easy subject, as it requires you to have a: clear understanding of building industry terminology, ability to comprehend the different methods of construction, ability to measure and calculated different materials and their associated components, knowledge of trigonometry and geometry. Quantity and Estimating Terms Ascertain Damages The builder is rewarded with monetary allowance for the early completion of a project. ASMMBW : Australian Standard Method of Measurement of Building Works Bill of Quantities A detailed document prepared by a quantity surveyor and listing the estimated quantities of materials, labour and any other items required to carry out a project. (A trade order list of materials, labour and services necessary to construct a particular project). Other Bill of Quantity formats include: Specification and Bill of Quantities As the name implies, this document contains both, the Specification and the Bill of Quantities rather than having two separate documents. Specified Bill of Quantities This document is similar to the Specification and Bill of Quantities except that the Specification is incorporated with the Bill of Quantities in the form of preamble notes and the Bill of Quantity descriptions. The quantities do not normally form part of the contract but the preambles and descriptions are part of the contract. Billing The quantity surveying process of writing or drafting Bill of Quantities descriptions and presenting the quantity for each description and presenting the quantity for each description Bill, Measure and Extend The total quantity surveying process of writing a description, measuring the quantity from the drawings, carrying out all necessary calculations and finally, billing the answer. Document1 3 Billing Units The unit of measurement used when billing, i.e. Length Metre Area square metre Volume cubic metre Mass tonne Number number m m2 m3 t no Costing Collating relevant information and calculating the actual cost of a construction project. Note: Information obtained is analysed and directed to provide: (a) (b) Cost control on projects. Data for future estimating Direct Labour Site Labour employed by the builder Extend The quantity surveying process of carrying out all the mathematical calculations to arrive at a total quantity for each description in the Bill of Quantities Item A term used in the Bill of Quantities to signify a description involving a cost to the builder but where no quantity is required to be given Liquidated Damages Monetary penalty imposed upon the builder under the terms of the contract if the works are not completed by the date fixed in the contract, with allowance s for extension of time. Measure The quantity surveying process of measuring or “taking off” the quantities from the drawings Nett Rate A rate, which includes materials, labour (including on costs), builders plant. (overheads and profit are not included). Nominated Contractor Sub-contractor or subcontractors who are nominated by the client, to perform a separate or specialized section of the work. The cost of which is allowed as provisional sum in the contract. Note A term used in the Bill of Quantities to signify a description involving no direct cost to the builder but which will influence the pricing of subsequent descriptions Works Is the actual building of associated work that the builder is contracted to construct. On-costs on Labour Charges payable by the builder directly attributed to his / her employment of site labour. Overheads Charges payable by the builder not directly attributable to his/ her employment of site labour. Document1 4 Preliminaries Are usually costed after the net cost of the project is known. Preliminaries are a major cost associated with any job and thus should be carefully calculated. Prime Cost Items A monetary allowance for net trade price of articles (supply only) of a tentative nature at the time of tender. Articles may be completely stated (brand, type, quality, etc) or left for select by owner. Profit The amount by which the tendered costs exceeds the actual cost of the project. Note: We can only “anticipate” a profit margin, as it will depend on the accuracy of the estimation and the supervision of the building project. Provisional Sum A monetary allowance which the tenderer is directed to include in his tender to provide for the cost of works, usually labour and materials. Retention Monies A monetary sum retained by the client from progress payments to the builder for the client security Schedule of rates A list of unit rates used by the Architect to adjust Builder’s claims for variations. The client would be given a schedule of rates on which a final costs could be verified on the completion of the works. Note: Can also be used in cases where no final drawings are available at the time of tender. Sub Contract Portion of the main contract performed by others (subcontractors) and can be for: a) Supply of materials only. b) Supply and fix materials. c) Supply labour only. Note: The Head Contractor retains the full responsibility for the completion of all works. Tender The sum of money, time and other conditions required by the tenderers to complete the specified building works. Unit Rate A rate, which is the combination of a Net rate plus the Builder’s allowance for overheads and profit. Document1 5 Section 1 Overview of the construction industry Learning Outcomes State the structure of construction industry in Australia Describe the role of a quantity surveyor Describe the functions and format of a bill of quantities The structure of construction industry The construction industry is a complex organisation which embraces a wide range of activities both in respect to the type and size of projects undertaken. The work is broadly divided into public and private sectors and the workload varies considerably from year to year. The government is a major client and construction work is often undertaken in the public sector for political or social reasons. Private sector clients include commerce and industry, private owners, charities, etc and construction work is purely for financial or investment purposes. Private sector clients may vary greatly from a single individual who only undertakes a single project, to small developing companies and multinational corporations. Clients are often the initiators of project development who usually have no technical knowledge and require advice from a design team. A design team is usually headed by an architect who is the designer of the building project and has the responsibilities of translating the client’s ideas into an acceptable design and then into working drawings. The architect is often the building owner’s adviser and is therefore in a position to recommend a quantity surveyor and others for appointment. It is important that the other design team members are involved with the project as soon as possible in order to shorten the design stage. In addition to the design the architect will deal with all necessary official approvals in accordance with the various statutory and other controls such as planning permission, building regulations, etc. A chartered quantity surveyor is usually a member of the Australian Institution of Quantity Surveyors who works together with other building professionals to provide cost and contractual advice to the client or the architect. The role of the quantity surveyor will be examined in detail in the next unit. Engineers are also members of the design team and they deal with the practical aspects of construction such as structural stability, electrical, mechanical and other services installations. The quantity surveyor will need to work closely with these engineers to prepare his quantities from their drawings for engineering work of the project since the architect’s drawings may be imprecise on these matters. A contractor (builder) will vary from the small firm employing a few operatives up to a large company with diverse operations of work. A contractor may be involved in a project upon award of a contract by the client and responsible for the construction of a project until completion of work on site. A contractor usually employs sub-contractors to carry out construction work on site such as excavation, concrete work and so on. The success of a building project relies on the co-operation of building professionals to work together and contribute their expertise in various aspects. Document1 6 Construction Estimates and Estimating CONSTRUCTION ESTIMATING “The technical process of anticipating the net cost of a proposed building project.” An estimate is the compilation and analysis of the many items that influence and contribute to the cost of a project. It could be described as a ‘valued opinion’ as to the cost of building work usually for the purpose of estimating for contracts. Estimation – Science or Art “Estimating” is a technical or mathematical process of collecting facts and figures, plus expert judgement. Then applying a method of estimate preparation required in developing a realistic estimate. It also requires a careful analysis of the previous construction projects in order to produce the most accurate estimate of the probable cost consistent within the time available. All this happens before any physical construction takes place requires a detailed study of the contract documents. Majority of estimators, admit that their work involves aspects of both the mathematical calculation and the art of using sound judgement based on experience to produce the total estimate. It must be understood that there are almost as many methods of estimating as there are estimators. With each method tailored to suit the type of work being undertaken by the individual building contracting organisations. For example an estimator may work in an office that undertakes work in one or more of the following sectors of the building industry: • Domestic. • Industrial. • Low Rise Commercial. • High Rise Commercial. • Civil. • Fitout. • Alterations and Additions. The Estimator in a Professional Office An estimator (Quantity Surveyor) in a professional office interprets the work shown on drawings, specifications and other documents prepared by the Design Team into costs. Providing all documents containing the quantities needed for the construction of a project, to assist Builders in the completion of their tender. They are also known as advisors on financial, economic and technical aspects of the building and construction industry, providing their services basically to the Building Owner (Client), and Design Team. Under certain contracts (Project, and Construction Management) they also work alongside the Builder and Construction Team. They are basically concerned with monitoring and controlling the Clients money to ensure "value for money is obtained". In this role they are often considered as "auditors" of the Builder’s estimator. The estimator in a professional office would be involved from the conception of a project, continue through the design, documentation and construction phases to the final payment to the Builder. Work varies from, in the office and on site, and could involve estimating, billing, assessing of progress payments and negotiating monetary claims made by the Builder. Document1 7 The Estimator in a Builders Office An estimator in a Builder's organization may not be as varied as that of an estimator working in a professional office. It generally involves a larger percentage of "on-site" work and requires a greater knowledge of construction methods. In a builder’s office the estimator is normally not involved in a project until tenders/quotes are invited, or actively sort through a quoting or tendering process. In a project home builder’s office, a sales estimator is usually involved in the development of prices for new or existing designs, one off designs and the costing of client variations to existing designs. Estimators may then prepare the estimates of quantities and labour required for the individual jobs and costs these for ordering and trade allocation purposes using previously agreed rates. When preparing the estimate the estimator may consider alternative construction methods to ensure a competitive price and an optimum construction time is achieved. If the construction period allowed is less than the ideal, they may need to examine alternative methods of reducing the time. Estimator may be involved with arranging sub-contracts, preparing and negotiating claims for additional payment for variations and preparing claims for progress payments. They may also become involved in supervising the construction on some projects. Types of Tenders/Quotes There are three main streams through which work may be generated or obtained: Competitive A Builder Contractors wins work by submitting a quote or tender in competition with other Builders Contractors. A Building Contractor or subcontractor must provide a service and get paid sufficient to cover all the costs, plus whatever the market will pay. Competitors will always control the size of the "plus", the aim will be to keep costs to a minimum and add on as much "plus" as possible – but just enough to beat the competition as often as possible so as to get a share of the market. Note: the Builder must expect to win far less tenders than they submit. For this reason estimating is critical to the overall success of the building company. In a project home building company it is critical that the advertised selling prices are accurate and competitive, due to the competitive nature of the industry. Non-competitive The Builder or Contractor is selected by the owner to complete building work. It is usually on the basis of past work, reputation or relationship. The price will still have to be realistic, although it may not have to be a finely tuned amount on which the contract will be won or lost. Speculative The Builder has sufficient capital or collateral to construct a house or restore an existing one for sale and hopefully profit. This process involves a fair degree of risk. Success typically relies on the Builder having a good understanding of housing market, to ensure a sale or the project. Document1 8 Types of Estimates We could group estimates into three general categories: Lump Sum Estimates Comprises a fixed amount (sum $), compiled by Building Contractors, who agree to perform a specific amount of construction in full accordance with the contract documents. Lump sum estimates are general used, only when the nature of the work and the quantities involved are well defined in the contract documents. Unit Price Estimates This form of estimating is mainly used on engineering construction projects where the price is submitted not on a lump sum basis, but as a series of unit prices. Unit price estimates are used when the quantities of work to be performed are not determinable, but the nature of the work is well defined. In this form of estimating, estimated quantities are shown for each item. These quantities may not be guaranteed by the Client and are usual subject to adjustment during the contract. In determining the unit prices, the following must be considered: - The quantities listed are estimates only. - The Contractor will be required to complete the work specified in accordance with the contract and at the quoted unit prices, whether or not quantities are more or lesser than the estimated amounts. - All items that are not specifically outlined in the schedule of rates eg. labour, material, supplies, equipment etc but are required to complete the work documented and are the Contractor’s responsibility and no separate payment is made for them. Approximate Estimates For a variety of reasons a Building Contractor may need to determine approximate construction costs in a short amount of time. It may be merely to: - Check on the cost of work submitted by a subcontractor - To establish a “target sum” for use in a negotiated contract, - Or to establish the viability of a specific proposal (feasibility), where documentation is still at an early stage. Remember an estimate is a prediction of the Net Cost of the proposed construction. Giving a quote or providing a tender is the Actual Offer to carry out certain works for a specified sum of money. Although a quote or tender is based on the estimate. AN ESTIMATE SHOULD NEVER BE REGARDED AS A TENDER OR A QUOTED PRICE To remain in business The Building contractor must be the lowest bidder on a sufficient number of projects for which they tender/quote. The jobs won must not be priced so low that the Contractor is unable to realize a fair profit from them. Quite often, the first price given to the Client will be the price that they expect to pay for the project. Even though this may never have been the intention of the building contractor. Understand the importance of this; it is best to resist providing such a price unless the Client completely understands the basis on which it is founded. Document1 9 Stages of Estimate Preparation To produce an estimate in Construction industry, involves three phases pre-contract stage, tender stage post –contract stage. Pre-Contract stage Preliminary: Estimates based on sketch drawings and a brief outline of the work and finishes proposed. These are often used to indicate whether a home is within a Client’s budget. At this stage the Building contractor may also advise the client on matters like tendering procedure, contractual strategy and updating cost plans regularly. Feasibility: Estimates based on anything from a verbal description to an indicative sketch of an intended home, although unusual projects may require provision of more detailed information even at this early stage. These estimates may form part of a feasibility study by an Architect or Developer to decide if a project is economically viable. Such estimates necessitate consideration of many factors and can involve many disciplines to establish any element of accuracy that can be trusted by the intended user. Tender stage Quoting: Estimate of cost based on either prepared documentation or when the Builder performs a schedule of finishes and inclusions to indicate the basis of the quoted price. The Building Contractor may investigate projected costs, time restrictions and construction alternatives proposed. The quantity surveyor may also be required to analyse budget estimates and cost plans to locate and identify any significant budgetary over-runs, and give reasons for such over-runs. Sales Estimate: Estimates are prepared for the Client requested changes/variations to standard home designs. These variations if agreed upon are incorporated in the contract to be signed. Tender: Estimates based on full tender documents including exact details of extent of work, contract obligations etc. Subsidiary uses of tender estimates are as a base for proposals to reduce the cost of a project against clearly known parameters of work when the cost limit of a project has been exceeded. Post contract stage Variations: This can be a very important stage in which to protect the client’s interest. Pricing variations, during construction, from owner to the Contractor (proposed or actual) should be in writing. In the post-contract stage the Building Contractor checks and processes such things as the builder’s claim, rise and fall, extensions of time claims, variations, and recommends for payment any amount deemed fair and reasonable for these items. Document1 10 This is critical, as the client does not normally want to pay money to the builder earlier than is required. In addition, the client does not wish to pay more money to the builder, as in variations, than is deemed fair and reasonable. Generally, each Builder will arrive at a method of estimating that suits their particular type of construction enterprise. The approach will sometimes comprise a combination of the various methods mentioned or may simply be an educated guess based on a recent similar job. The Bill of Quantities A Bill of Quantities, is a complete list of quantities of labour, plant and material, with a brief description of work set out in such a fashion as to make it convenient for an accurate estimation of costs for the purpose of tendering. A bill of quantities is itemised in an orderly manner, it is a complete description of the required materials and standard of work. It should be in sufficient detail to enable estimators for completing tenderers to arrive at an accurate and competitive price offer for a proposed building or engineering project. A bill of quantities is a list of numbered or coded items describing quantities and materials required to carry out the contract work that is divided into sections corresponding with their usual building trade and in accordance with the ASMMBW. The purposes of a bill of quantities It provides a common basis for tendering. Description and quantities are set out in a standard format so that tenderers are given a fair and equal chance to win the job. Therefore it: saves the extra time and duplication of effort that would result if all tenderers were to take off their own quantities prevents differences of opinion in interpretation of the drawings and specification provides a thorough check of the drawings and specification, thereby minimising unexpected variations during the construction. Bill of Quantities Format The traditional bill of quantities is arranged in trade order. The order of trades is the same order as in the specification or the order of construction as recommended by the Australian Standard Methods of Measurement of Building Works (ASMMBW), i.e; Preliminaries Groundworks Piling Concrete Masonry Stonework Structural Steel Metalwork Woodwork Glazing Hardware Document1 11 Roofing Windows Doors Finishes Painting Furniture Hydraulics Drainage Electrical installations, etc Apart from being arranged in trade order, each trade has facilities for each description to be priced and totalled to give the total trade cost. The value of each trade is then transferred to a general summary to obtain the total project cost. In order to be able to refer to any section of the bill each description is given a separate and distinct reference. It is also normal practice for each page to be numbered and labelled with the project name and trade. Descriptions Give a clear indication as to the scope of work to be completed and involves a complete description for each item of work on a take-off sheet. It is essential that the descriptions you provide adequately describe the materials and workmanship in sufficient detail to enable the building contractor to accurately price the quantities of work to be undertaken from the description provided. Descriptions should be limited to concise summaries of the essential requirements of the contract documents, and should include: what the item is, what measurements/sizes if any, are involved, the ingredients/proportions apply, the method of application, and the quality involved. The above notes provide only a basic insight of the method of describing and billing our take-off. As you work through the specific trade sections of your course you will be provided with more detail about descriptions and the take-off process. Document1 12 Document1 13 Revision Program Answer the following Questions 1. List out the members of design team and briefly define their responsibilities in a project. ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… 2. Briefly discuss the role of a Building Contractor at the pre-contract stage. ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… 3. Briefly discuss the role of a Building Contractor during the tender stage. ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… 4. Briefly discuss the role of a Building Contractor at the post-contract stage. ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… Document1 14 5 List the characteristics you consider essential in a successful estimator. ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… 6. Discuss the purposes of a bill of quantities ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… 7. List the characteristics you consider essential in a successful estimator ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… ………………………………………………………………………………………………………… Document1 15 Section 2 Australian Standard Method of Measurement of Building Works (ASMMBW) Learning Outcomes Follow the Australian Standard Method of Measurement of Building Works (ASMMBW) Understand the setting out and usage of measurement papers Apply the different techniques of measurement Develop a neat and methodical approach to taking off and extending items The functions of the Australian Standard Method of Measurement of Building Works The ASMMBW is published to provide a uniform basis for the measurement of building works and for the presentation of units of measurements in bills of quantities. The methods of measurement laid down therein shall be applicable to the preparation of bills of quantities before the works are commenced and for the measurement of finished works. It is a book of measurement rules and like most rule books does not instruct you how to measure quantities but rather lists the principles and conventions that apply when measuring quantities. ASMMBW is broken into a number of sections commencing with Section 1, Introduction, General Rules and Recommendations, which is followed by a number of trade sections. These trade sections generally align with the NATSPEC Specification sections. After reading Section 1 you should have noted the following major points: 1) Unless otherwise stated, all work is measured net as fixed in position. 2) Minimum deduction requirements. 3) Unless otherwise stated, description in Bills of Quantities are deemed to include: (a) Materials and goods including materials required for lapping, joining and the like and all costs in connection therewith such as conveyance, delivery, unloading, storing, returning packing, handling, hoisting and lowering, 4) (b) Square, raking, splay and circular cutting, (c) Waste of materials, (d) Labour and all costs in connection therewith including the labour in drilling, setting, fitting and fixing of materials and goods in position, (e) Establishment costs, overhead costs and profit, (f) Plant and equipment, (g) Taxes, overtime, bonus and incentive payments, duties and royalties, (h) Protection of work against damage except where specific means of protection, (i) are stated in the contract documents in which case items shall be given in the appropriate sections. The importance of the Measurement and Prices Clauses. The ASMMBW is authorised by agreement between the Australian Institute of Quantity Surveyors and the Masters Builders Federation of Australia. Document1 16 Introduction, General Rules & Recommendations in the ASMMBW Section No 1 of the ASMMBW is Introduction, General Rules & Recommendations which is an important part in the measurement of building work. It lays down general rules and guidelines with regard to the measurement and the preparation of a bill of quantities. This section provides general purposes of the ASMMBW and the functions of a bill of quantities which should be carefully studied and comprehended before the commencement of any measurement work. This section also includes some of the important clauses/rules that are fundamental in the measurement of building works. The following table shows are abstract of some of the important clauses/rules that are relevant at this stage of study: Table 1 Clauses 3.1 Net as fixed in position Details Measure only the finished product as designed and specified (i e no allowances for waste or laps except where noted otherwise). 3.2 Measurement before calculation shall be taken to the next 0.01 metre 3.4 No deduction shall be made from items required to be measured by area for voids less than 1m2 and by volume for voids less than 0.1m3 All dimensions before calculation shall be up to two decimal places. 4.5 Items as indicated in this clause shall be deemed to be measured These work shall not be measured and builder shall make such allowances in their rates. 6.1 Billing units for mere, square metres or cubic metres All billing quantities shall be billed in whole numbers and no decimal places be allowed e.g. 102.5m shall be billed as 103m and 232.02m2 shall be billed as 233m2. 6.2 Billing unit for tonne All billing quantities by weight shall be in full in hundredths of a unit e.g. 0.044t shall be billed as 0.05t. Any opening less than 1m2 in area measures or 1m3 in volume measures shall be ignored and no deduction shall be made. The document is mostly used when preparing quantities for projects other than of a domestic nature, many of its principles and conventions can be applied to the measurement of domestic building projects. To maintain a simplistic and consistent approach in estimating quantities it is desirable to accurately measure the net quantities in the first instance. The variants of waste, laps, ordering modules, etc, can then be considered when pricing the components of the project as they will have more relevance and can be more easily understood at that time. The Builder on the other hand also makes an allowance for the obvious factors of cutting, lapping and wastage applicable to the use of the labour, plant and materials in the construction process. Document1 17 Example of Quantity Surveyors Bill of Quantities CONCRETE $ A Refer to Section 1 “Introduction, General Rules and Recommendations” of the ASMM B Refer to Specification Section “CONCRETE” for particulars of concrete, formwork and reinforcement. MEASURMENT AND PRICES C Refer to Section 6 of the ASMM for measurement and prices clauses relating to concrete, formwork and reinforcement. D Allow for provision of sample of concrete aggregate material to Engineer for testing purposes. ITEM Allow for arranging and paying for compression tests on concrete cylinders to be carried out by an approved testing laboratory. ITEM Allow for protection and curing of concrete slab as described. (In m2) ITEM E F IN-SITU CONCRETE 20MPa – 20mm Aggregate Reinforced Concrete G In attached booting beams placed into trenches. m3 13 H In 100 thick ground slab placed onto damp proof membrane m3 12 Steel trowel finish on concrete floor slab to receive sheet vinyl m2 6 Ditto on concrete floor slab including carborundum grains as specified m2 114 Form rounded tool finish to edge of concrete at all door openings m 6 m2 8 Integral Finishes I J K FORMWORK Ordinary Formwork L To edge of combined ground slab and footing beam (measured full height). To collection Sample Bill Document1 3/1 18 The Australian Standard Method of Measurement also requires measurement in greater detail whereas the Builders measurement is less complicated and generally developed in a form that enables the calculated quantities to be used for ordering the labour, plant and materials needed for construction. Particularly in housing construction, the detail shown is generally much less as the contractors cost includes in a single all in rate, many of the elements shown above. Although the procedures set in the Australian Standard Method of Measurement are not fully adopted for the measurement of domestic or minor Commercial projects the document has been brought to your notice because it is the only reference that presents a standardized method for estimating building quantities. However the basic rules of setting out and calculation contained in the document are widely used in practice and often form the basis of individual methods of measurement. Principles of measurement & description Measurement Paper In measuring quantities a typical measurement paper is used to facilitate the measurement work. A measurement paper is divided into columns namely item, particulars, unit, quantity, rate and total cost. A sample is included in Figure 1 and the function of each column is explained following: Figure 1 Item Particulars Unit Qty Rate $ C To Collection/Summary $ (a) Item This column as seen in Figure 2 is used for description reference and alphabet letters are used to signify their sequence. Alphabet letters are in capital letters and start with letter A as the first item of a page and on every new page. This means that on every new page the first item shall be prefixed A and the following items are in alphabetical order. Figure 2 Item Particulars Unit Qty A Concrete 20Mpa reinforced concrete edge beam m3 15 B 25Mpa reinforced concrete footing m3 32 C Class 4 formwork to soffit of suspended Slab m3 22 Rate $ C (a)Particulars The particulars or details of an item are written in this column as seen in Figure 3 with the description written in such a format as to satisfy the requirement laid down in the ASMMBW. In principle any description that fails to do so is incorrect and unacceptable. The various clauses in the ASMMBW indicate the essentials of the description. The practical application of the ASMMBW Document1 19 must be combined with a detailed knowledge of construction technology in order to formulate clear and concise description. This column is divided into five sub-columns (see attached example) and each will serve different functions in measurement. Figure 3 Item Particulars Unit Qty Rate $ C F A C T O R S D I M E N S I O N S E X T E N S I O N S L O C A T I O N S I D E C A S T S The functions of each sub-column are detailed in Table 2: Table 2 Column Functions Explanation First Factor Some items may occur several times during taking off and in order to avoid re-writing the items again appropriate measurements may be multiplied. The figure is written in the ‘factor’ column of a measurement paper and separated from the measurement by a diagonal stroke Second Dimensions Dimensions from the drawings are transferred to the measurement papers. The unit of measurement in this column is expressed in metres and in two decimal places The order of stating dimensions shall be consistent and are generally in the sequence of length, width & height. Third Extensions After taking off quantities from the drawings, dimensions extended and totalled to arrived at the final quantities for a particular item. In this column figures are still in two decimal places. Fourth Location This column is used to identify the location of taking off from the drawings. This usually noted as room numbers, door numbers or gridlines. Fifth Sidecasts Sidecasts are waste calculations that are involved in the determination of the dimensions and any related explanatory comments should be written clearly in this column. The risk of error will be reduced since these calculations may be checked and in addition by which the dimensions were determined will be made clear for later reference. (a) Unit This column is used for billing unit and the billing unit is in accordance to ASMMBW. The billing units are m, m2, m3, no and t. (b) Quantity This is used for billing quantity and the billing quantity shall be in whole numbers and any part of the number shall be billed as whole unit, except in weight measurements Document1 20 (d) Rate This is the unit rate inserted during the pricing stage and it represents the market value of undertaken a particular task per unit quantity. (e) Total Cost This represents the product of total quantity and unit rate to provide the total cost of undertaking a particular item. Basic Measurement Techniques The first step to be undertaken when preparing a Bill of Quantities is the measurement process or ‘taking off’ the quantities from the drawings. The ASMMBW Section 1, Introduction, General Rules and Recommendations, In calculating the cubic contents of members with specifically designed dimensions, such dimensions (e.g thickness of concrete slabs and walls, cross-sectional sizes of beams and columns) shall be taken exactly. In all other cases, measurements before calculations shall be taken to the next 0.01 metre except as required in Section 9 Structural Steel. Except for the cubic content of members with specifically designed dimensions and Structural steel, all other take-off figures should be in metres to two decimal places. Since architectural drawings are dimensional in millimetres it is necessary to convert the plan dimensions to metres to two decimal places when transposing dimensions to the quantity surveying paper. Drawing Dimensions (mm) Take-off Figure (m) 2229 2.23 2314 2.32 2400 2.40 Total measured quantities 154.98m Billing quantities 366.01m 21.45m 35.11m2 107.33m2 89.91m3 1024.00kg 201.50kg 38.02kg Document1 21 Take-Off's A 'take-off' can be described as a list of dimensions and descriptions set out in a logical sequence on standardised forms known as 'worksheets'. The information on the worksheets is ultimately used to calculate the final quantities. Points to Remember In measurement, particularly where there is complexity and the possibility of large numbers or sequences of dimensions it is essential that you recognise the following: • Approach the take-off in a logical and methodical order. Neatness is essential so that all work can be easily read and understood. • Do not crowd your take-off sheet, but do not spread the work out too much. Allow sufficient space to write descriptions, take off quantities, and show workings and sketches. • The job name/reference and trade heading should appear on each page, and each page should be numbered consecutively. • Use major and sub-headings to group similar items. • Wherever possible reference each quantity to the contract documentation to facilitate the takeoff and checking process to establish all items have been measured. • Use standard abbreviations and do not try to invent new ones. You may know the meanings but others will not. • In taking off from the contract documents cross out, mark with a tick, colour in, or use some other means of identifying the work as it is measured. • Include any preliminary calculations on the take-off sheets. • If taking quantities from a plan it is generally accepted that take-off should begin at the top left corner and proceed clockwise. Alternatively if this is not possible you may take off the horizontal and then vertical components, or use any other logical method. Document1 22 Measurement working example Based on the drawing in Figure 1 of a floor plan and the following notes bill, measure and extend: (a) Timber skirting to wall (100 x 25mm DAR HWD Skirting) (b) Carpet to floor (c) 100mm thick reinforced concrete slab at 20Mpa Notes: All walls to be 110mm brickwork Door to be 900 x 2100mm high Figure 1 There are five different ways of measuring quantities from drawings: Linear takeoff Area takeoff Volume takeoff Number takeoff Weight takeoff Document1 23 Linear Take Off This is usually measuring the length or perimeter from the drawings such as skirting, pipework, wall studs, etc. The unit of measurement will be in metres (m). Horizontal lines are used after every measurement in the dimension column to signify linear take off. An example is shown in Figure 2 Item Particulars Unit Qty A m 24 m 54 90x 18mm Hardwood skirting 2/ 2/ 3/ B 3.50 4.20 6.32 4.68 (0.90) Rate $ c 7.00 BR1 5.50 8.40 0.82 6.32 Living 6.32 4.68 (2.70) Dr1-3 23.70 125 x 45mm Bearers 3/ 5.60 16.80 2/ 4.40 8.80 7.20 7.20 2/3/ 3.50 21.00 53.80 Living 3.50 Kit ÷1.80 Hall =1.95 BR1Say 2 2 +1 3 Area Take Off This is usually the measurement of surface areas such as wall painting, formwork, plasterboard lining, etc and the unit of measurement is square metres (m2). Surface area is obtained by multiplying length with width and as such measurements are billed in the sequence of length and width accordingly. Therefore horizontal lines are used after every second measurement in the dimension column to signify area take off. The location of a horizontal line is important in this respect too identify area measure. An example is shown in Figure 3 Item Particulars Unit Qty A Class 3 formwork to soffit of suspended slab m2 92 length 3.90 width 3.56 6.31 4.44 2/ 4.50 5.46 Bmt 13.88 Rate $ c 2.50 2.00 G/F 28.02 4.50 F&2/F 49.14 91.02 Document1 24 B m2 Carpet finishes to concrete floor 3/ 2/2/ 2/ 2.50 3.23 24.23 1.45 3.01 17.46 4.12 1.22 5.03 (1.00) (2.10) (4.20) 42.52 BR12 BR1 43 1.11 2.13 0.88 4.12 BR2 D1, 2 Volume Take off The unit of measurement is cubic metres, that is length multiplied by width and depth or height such as concrete, excavation, etc. Horizontal lines are used for every third measurement as the volume is derived from multiplying length, width & depth or height. The first measurement represents length whilst the second one is width and the third one id depth or height. The location of a horizontal line is important in this respect to clarify volume measure. An example is shown in Figure 4. Item Particulars Unit Qty A m3 2 m3 2 20Mpa reinforced concrete beam length width depth 2/ B $ c 9.50 Bm 1 .50 0.35 0.15 0.25 0.83 0.35 5.45 Bm2,3 0.30 0.20 0.65 F&2/F (1.20) (1.20) (0.20) (0.29) 1.19 Trench excavation for strip footing 6.50 0.50 0.45 3.22 0.55 0.25 Document1 Rate Grid A/1-3 1.46 Grid A-B/1 0.44 1.90 25 Number take off The unit of measurement is by number of (abbreviated to No.), and this involves counting of items shown on the drawings such as doors, windows, door frames, etc. The figures in the dimension column are in whole numbers which represent the total quantities and no decimal places are allowed. Horizontal lines are also used for each measurement to signify number take off. An example is shown in Figure 5 Item Particulars Unit Qty A No 10 No 10 820 x 2040mm Hollow-core flush doors veneered for paint finish 2/ B 5 10 Rate $ c G/F D1-5 100 x 50mm Timber door frame to suit 820 x 2040 x 35mm thick doors comprising jambs and head framed together 2/ 5 10 G& F D1-5 Weight Take off The unit of measurement is tonne (abbreviated to t), and this involves the measurements of total length and converted into weight such as reinforcement bars, structural steels, etc. The measurement in the dimension column is in metres and horizontal lines are also used to signify linear take off. Document1 26 In the extension column the length of reinforcement is totalled and multiplied by a weight factor appropriate to the diameter of bar reinforcement or size of structural steel to convert total length into kilogram. The total kilogram will finally be converted into tonne and billed accordingly. An example is shown in Figure 6. Item Particulars Unit Qty A 12mm Deformed bar in strip footing t 0.06 6/ 6.45 3.56 Rate $ c 38.70 Bm 1 28.48 Bm 2 67.18 x 0.887kg/m 59.59kg Some points to be observed in the measurement of quantities All items shall be itemised in alphabetical order with the first item on every page prefixed as A All descriptions shall adequately cover the work being measured as per the ASMMBW, but common methods of construction or stock sections need not be described in detail The functions of the five columns in the PARTICULARS column shall be strictly observed and carefully set out in accordance with the general practice of a quantity surveyor All dimensions are in metres and shall be taken to the next 0.01metres, i.e. in two decimal places In the dimension column horizontal lines are used to signify the differences between linear, area, volume, number and weight measures. The measurement paper shall be spaced well apart to ensure clarity. Adequate spacing also enables any items to be inserted in the appropriate place which may have been overlooked. The use of heading and sub-heading is recommended to clearly identify section and sub-sections of a trade. All headings and sub-headings shall be underlined. The billing unit shall be in accordance with the ASMMBW requirements and any departure from the ASMMBW rules shall be clearly identified and so stated in the appropriate trades The billing unit shall be placed adjacent to the last line of the description, followed by the extended measured quantity, in their appropriate columns. Document1 27 Measurement working example Based on the drawing in Figure 1 of a floor plan and the following notes bill, measure and extend: (d) Timber skirting to wall {100 x 25mm DAR HWD Skirting) (e) Carpet to floor (f) 100mm thick reinforced concrete slab at 20Mpa Notes: All walls to be 110mm brickwork Door to be 900 x 2100mm high Figure 1 (a) Linear Take Off – Timber Skirting Item Particulars Unit Qty A m 21 100mm Hardwood Skirting 2/ 2/ 2/ 5.28 10.56 3.98 7.96 1.50 3.00 (0.90) (0.90) 20.52 Rate $ C 5.50 (2/0.11) 5.28 Dr 4.20 (2/0.11) 3.98 (b) Area Take off – Carpet Flooring Item Particulars Unit Qty A Carpet to floor m2 15 5.28 3.98 21.01 2/ (2.00) (1.20) (4.80) (1.22) (1.50) (1.83) 14.38 Document1 Rate $ C 1.00 2/0.11 1.22 28 (c) Volume Take Off – Reinforced Concrete Slab Item Particulars A 20 Mpa reinforced concrete to 100mm slab 5.50 4.20 0.10 2.31 2/ (2.00) (1.20) (0.10) (0.48) (1.00) (1.50) (0.10) (0.15) 1.68 Document1 Unit m3 Qty Rate $ C 2 29 EMPLOYMENT You may or may not agree with the process set down here. There are many variables that need to be determined when an employer is trying to calculate the cost of employing people. Many of these variables are dynamic and can change with new awards and statues. It is very important that an employer covers all the costs associated with employing people. If the employer does not cover all these costs then any profit will be reduced and the business may in fact make a loss. How many losses can a business sustain? Please note that any workplace agreement or award is law. An employer cannot be relieved from paying any part of the total agreement or award. So make sure that all payments that are due to the employee are paid. If the employee is a member of the CFMEU then the employee can engage the union to make the employer pay all monies and entitlements no matter how far back they go. As long as the payments can be proved, the employee will receive the entitlements. Calculating the output of an individual is hard enough and can vary depending on the experience of the individual, along with motivation, state of mind, time of week, time of day, who the job is for, location of the job, weather, relationship with employer etc. This highlights some of the variables within one individual let alone all the other variables. b. Subcontract Labour Subcontractors may supply labour only, or supply both labour and materials and vary from one person working on the job on a “subcontract hourly rate” to a large company who subcontract to the Head Contractor to do a particular section of the work for a predetermined sum of money e.g. lift installation. The advantages of subcontracting are: - The builder knows the cost from the onset of the job - A reduction in administration - It reduces time spent by the builders and estimators in pricing a job. Nonetheless, the subcontractor is still the responsibility of the Head Contractor or Builder who should ensure that the subcontractor has all statutory insurance cover for his employees and it is still the builder’s responsibility to ensure that the subcontractor performs his work satisfactorily. When obtaining quotations from subcontractors, ensure that each receives the same details, plans and specifications, so that fair and accurate comparisons of quotations can be obtained. Insurance requirements would also be specified along with on-site storage availability and a schedule of when work can be performed. It may not be in the best interest of the builder to accept the lowest quotation, and the reliability, capacity, and financial ability, of the subcontractor to perform the work should be vigorously investigated. Failure to finish the job, could leave a builder with a liquidated damages bill or litigation, and a bad reputation. Document1 30 Document1 31 STUDENT EXERCISE Example: Based on 38 hours for a Carpenter 20. A) Award Wage per hour = $17.69 Award Wage per day = $17.69 Fares per day = $14.30 = $134.44 = $14.30 TOTAL DAILY WAGE = $148.74 = 187 Days x (B) $148.74 = $27,814.38 pa Public Holidays = 11 Days x (A) $134.44 = $1,478.84 pa Sick Pay (Ave) = 10 Days x (A) $134.44 = $1344.40 pa Annual Leave = 20 Days x (A) $134.44 = $2,688.80 pa B) C) Construction worker level 4. Yearly Wage = x 7.6 hours Plus Award Oncosts + Leave Loading = 17.5% on Award Wage + Loading and Allowances = 20 Days x $ 134.44 x 17.5% = pa Wet Weather (Ave) = 15 Days x (B) $148.74 = pa Crib Time (Assume) = 5 Days x (B) $148.74 = pa Rostered Days Off = 12 Days x (B) $148.74 = D) TOTAL = 260 DAYS $ pa $38,556.56 pa Plus Statutory On-Costs Payroll Tax (?) 5% of (D) = $1,927.83 pa 20% of (D) = $7,711.31 pa TOTAL COST TO BUILDER = $48,195.70 pa Therefore Oncosts = Total Cost to Builder (E) = $48,195.70 Workers Comp. & Common Law E) Less Yearly Wage (C) = Document1 ONCOSTS = $27,814.38 $20,381.32 = % 32 PRELIMINARIES Are usually costed after the nett cost of the project is known. Preliminaries are a major cost associated with any job and thus should be carefully calculated. Preliminaries will differ with different types of construction projects, generally a building contractor will have a standard check list, which may be adjusted to suit the particular requirements of a project. A typical checklist may include: i) Notices, permits, fees and security deposits to authorities which include: ii) Insurances as required by contracts, documents and authorities may include: iii) Contingency sums Liquidated damages Ascertain Retention Hoardings and Fences v) Workers compensation Home Warranty Insurance Public Liability Insurance Material Theft and Project Damage Insurance Tools Theft Insurances Monetary Sum iv) Local Authority Fee Sewerage Water provider Gas provider Electricity provider Phone provider Office of fair trading Long Service payments Engineer Surveying Cartage of materials both ways Fees, damage to footpath Labour to fix and removal Lighting as required Materials to build hoardings and fence Major Plant Cranes Pumps Hoists Electrical plant, for example, generators Minor Plant Document1 Barrows Shovels, spades, picks Small tools Ladders Trestles Tool boxes 33 vi) Scaffolding and Gantries vii) Temporary services vii) Plumbing Protection and temporary cover Drainage and de-watering Building Contractor Office and Site Staff xi) Site Sheds Toilets Change Rooms Offices Including furniture, equipment, lighting and heating. Diversion of services x) Fax Electricity Water Sanitary Access Roads Erosion Control Mage good of footpath Site Accommodation ix) Erection, dismantling and maintaining scaffold on the project Guard rails Barriers Warning notices Night lighting Site manager Forman Employees Reception Security Time / Wage Clerk Cleaners Hand Over Duties of the building contractor on completion of the project includes: Document1 Cleaning the premises and leaving in good order Labelling and handing over all keys Handing over all certificates and guarantees related to the project 34 xii) Defects Liability Period and Maintenance Liability of the builder for making good, defects after practical completion. xiii) Miscellaneous Costs Advertising Cost adjustments – rise and fall Financing of job First Aid Petty cash Protection of adjoining buildings Protective Clothing Scheduling Attendance on other trades Programming costs Site notice board Expenses incurred in implementing OH&S, this may require protection against wet weather and building operations, covers and screens. xiv) Additional expense due to special conditions and site award requirements Remote or country work Board and lodging for project workers Height allowances Dirty work Many of these items may only apply to major building projects. Document1 35 OVERHEADS Charges payable by the builder not directly attributable to his employment of site labour. Overheads are the general administration costs of a building contractors business. The amount is usually added as a percentage to the net estimated cost of the project. Items included in overhead percentage are: Office Expenses: rent, equipment, furnishing, rates, electricity, telephones, cleaning, stationary, postage, company vehicles, interest on borrowings, etc. Staff Salaries: including estimators and supervisors. Operating Expenses: Personal salary of Manager, bank charges, accounting fees, plant maintenance and depreciation. Insurances on office, yards, workshops, vehicles, plant, staff. A particular insurance for a project would be charges preliminaries and labour insurances to direct labour for each project. Each building business would develop their own requirements for their particular projects. Smaller businesses may not be subjected to the same overheads and running expenses as larger businesses. It may also be more convenient to charge some of the costs direct to particular jobs. The usual method of establishing the percentage for overheads is to relate total overhead expenses to total turnover for a particular period (the last financial year). The formula is: Overhead Expense x 100 = Overhead % = Overhead 0.0692% = 7% Yearly Turnover Turnover for Financial Year 2009/10 Overheads for Financial Year 2009/10 Overhead Percentage 45 000 = = = $650 000 $45 000 x 100 650 000 The overhead percentage should be checked annually against figures for the previous year. Note: this method of obtaining the percentage overhead is a average of all the projects started or completed of the previous year. Should turnover or expenses change dramatically then the percentage allowed for Overheads should be recalculated. Document1 36 PROFIT “ANTICIPATED” The object of all businesses is to obtain a profit in building, the accuracy of a estimate (quote) or tender, will affect the profit margin. Thus the term Anticipated Profit is used when calculating the final amount. Anticipated profit may either be applied as either a monetary sum or as a percentage. The anticipated profit will vary according to the risk involved and ‘other’ factors. At the time of tendering, the amount included in the estimate for profit can only be a forecast of the final outcome. The conduct of the job material availability, industrial relations, performance of tradesmen and sub-contractors and the weather are some of the many factors that can influence the final costs. Since overheads and preliminaries are definite expenses to the builder and are not ‘profit’ items, the building management may decide to add anticipated profit to these components as well. Another way anticipated profit can be added to the estimate (quote) or tender is to add differing percentage or monetary sums to various components of the works. The least risky component is a monetary sum, as the amount included is fully adjustable against the actual expenditure. Sub-contract work and materials carry a greater risk to the builder and are classed as medium risk items. Direct labour can be regarded as the most risky component in relation to costs for the builder. Other factors that can affect any anticipated profit margins are: (i) (ii) (iii) (iv) Competition Continuity of work Maximum utilization of plant and equipment Builder’s own work situation In slump conditions, a builder may be keen for work, little or no profit will be added. It is reasonable to believe that the degree of competitiveness in the tender process, is in direct proportion to, the number of tenderers for that particular job. Document1 37 Class Exercise Business overheads breakdown. As previously stated, calculating the costs of running a business and incorporating these costs into the tendering process is critical. This is important to recovering everyday running costs so these costs do not erode the profitability of a business. It is important for business owners to be able to identify the items that cost a business to operate and what each may cost. As stated in the overheads section, a business running cost of $45,000.00 was nominated. As a class, list what overhead items you need to allow for. Place a cost over a month period for each of these items. Hint: Try classifying costs as fixed costs and variable costs. Document1 38 TRADE ITEM TRADE: Document1 OVERHEADS REFERENCE PARTICULARS PAGE: UNIT QUANTITY RATE TO COLLECTION/SUMMARY $ ¢ $ 39 EXCAVATOR / GROUNDWORKS A. B. MATERIAL DENSITIES & BULKING FACTORS PLANT General Variable Production rates Process of estimating the production rates Estimating truck cycles C. LABOUR Manual excavation General D. Document1 OTHER COST FACTORS 40 A. MATERIALS DENSITIES AND BULKING FACTORS Excavation work deals with in situ material, and excavated material (spoil).spoil is no longer compacted and therefore it bulks up in volume. The following table shows densities for some of the more common foundation materials. It shows the in situ mass as well as the approximate percentage that should be allowed for bulking and the mass of excavated/loose material. This information is useful when calculating fill and truck capacities for mass and volume of load. Material kg./m3 % kg./m3 (Average) INSTITU Bulking Loose Sand 1,800 12 1,607 Ordinary Soil 1,453 20 1,211 Clay 1,900 40 1,357 Shale 1,661 40 1,186 Sandstone 2,551 60 1,594 For further information, reference can be made to other trade publications. NOTE: To convert kg/m3 in situ to kg./m3 loose – divide kg./m3 by 1 m3 + bulking % e.g. :- ordinary soil which has a bulking factor of 20%. 1m3 + Ordinary soil in situ 20% Bulking factor = 1.20m3 Ordinary soil loose = 1,453 kg 1m3 of loose material = 1,4553 ÷ 1.20 m3 =1.211kg i.e. 1 m3 of loose material weighs less than 1 m3 insitu of some material. OR LOOSE TO INSITU 1,211 kg/m3 loose x 1.20 kg/m3 = 1,452 kg/m3 in situ. Document1 41 B. PLANT GENERAL VARIABLES The following should be considered when determining the type of plant required for a particular project: 1. - Type of equipment required - Variable factors that affect earth moving - Production rate of equipment Type of Equipment Required Equipment that will do the job at the lowest cost and most effective manner should be selected. This is influenced be a number of factors, such as: 2. a. maximum usage of equipment b. compatibility with other equipment c. room to manoeuvre on the site d. side and overhead clearances on site e. site grades; length of haul f. g. site conditions – boggy site etc. traction h. quantity of material to be excavated i. availability of plant j. access Variable Factors That Affect Earth Moving There are many variable factors that affect any earth moving estimate. Certain of these factors are under the control of the contractor, foreperson, or operators. Other are completely out of their control. Some of these factors are: a. type of soil and sub-soil b. weather conditions c. proper selection of equipment to do the job d. condition of equipment e. efficiency of operators f. experience and supervisory experience of foreperson g. material masses h. bulking factors of materials i. vehicle payloads / road weight limitations j. earth moving cycle e.g. are enough trucks available k. l. distance of haul condition of site (restricted, etc.) Document1 42 3. Production Rate of Equipment When calculating the anticipated production rate of equipment, the following points must be considered: a. Truck Haul and Return Times (Truck cycle) A balance between the time it takes to excavate material and then remove it from the excavation area must be struck. Where this excavated soil has to be removed from the site by truck, you need to estimate what length of time it takes for a truck to be loaded, then travel and dump the load, then return to a loading position. This is called a “truck cycle” The truck cycle is based on: b. 1. Loading time – dependent on whether truck is being loaded direct from excavation or stockpile, truck capacity, capacity of loads and manoeuvrability of equipment. 2. Travel to dump site and return – dependent on distance of haul, and speed of vehicle. 3. Unloading time – dependent on manoeuvrability at dump site and back up of trucks. Excavation Equipment Cycle Time Similar to the “truck cycle” where you have to estimate the total time it will take you to: 1. fill the machines bucket or blade 2. travel and dispose of the soil 3. unload the soil 4. return to the excavating position c. Bucket Capacity – Loaders – Hydraulic Excavators etc. 1. Bucket size can either be obtained form contractors or manufactures equipment specification and is normally given in cu.m. as: a. struck capacity Or b. heaped capacity 2. Document1 To the above, a “Bucket Fill Factor” should be allowed, which is the percentage of a bucket’s rated capacity that can filled by a specific material. These factors account for bulky materials such a blasted rock, which will cause considerable voids and make it impossible to fill the bucket to its rated capacity. 43 Blade Size and Shape – Crawler Tractor 1. The length, width and shape, whether “U” shaped or straight, will need to be known to calculate the amount of material that can be pushed. d. Hourly Efficiency An hour is 60 minutes but rarely does a machine or operator work at optimum performance for a full 60 minutes, therefore allowance has to be made for lost time. e.g. - fuelling machine - “smoko” - instruction to operators - delays - crib time - time checking levels etc. If you consider 5 minutes may be lost in an hour because of the above, then all calculation work should be based on a “55 minute hour”. If 10 minutes are lost, the “50 minute hour” would be the basis for calculations. e. Operator’s Efficiency Depends on operator’s natural ability, experience in industry, experience with plant type of excavation. f. Soil Density and Condition Soil type, site conditions and supervision will affect the performance of plant and should be given consideration either in the cycle time or overall the job. g. Site Layout Congestion If the site is restricted, e.g. headroom, obstacles, tight clearances, etc. , or if the site is wet, steep grades, etc., this will slow down operations. All of the foregoing information affect the time and cost that it will take to do a job and a comparison of various plant, combination of plant and the availability of plant will be required before the final selection of plant can be made. If Backhoe dig 12m3/hr however only digging 50mins/hr then calculate 12m3 ÷ 60mins = .200 x 50mins = 10m3 /hr Document1 44 PRODUCTION RATE OF PLANT Along with a detailed job report, e.g. bore core sample equipment specification and experience plus the foregoing information, the estimator can build up some production times for various plans and job specifications. The following production rate table is an approximate guide for average job conditions, for more detailed and accurate estimates with varying job conditions, the previous information should be considered. Include note Document1 45 1. Equipment Production Rate Table Note: Lost time allowed for in Details Job Description Excavating over site pushing, levelling, spreading and grading. Plant Crawler tractor 3.8 straight blade e.g. caterpillar D7-D8 Allow 1 cu.m. each push - Ave. distance of travel-push and return 45m average conditions, 1 labourer assisting. as above (+ loader see details under loader) 1m3 each push – Ave. distance of travel – push and return 45 m. Ave. conditions 1 labourer assisting. Average conditions 1m3 bucket spoil direct to lorries 1 labourer assisting Average 1.15 m3 bucket excavated spoil stockpiled by bulldozer 1 labourer assisting Ave. conditions 50% of material into lorries to be removed from site. Average depth 4.2m 1 labourer assisting Ave. conditions excavated material to be left adjacent to the excavation to be used as backfilling of trenches Ave. depth 500m. 1 labourer assisting Unfavourable conditions. Rock – sandstone Ave. depth 900m short wheel and deposit over site. Form bottom of trench 2 labourers assisting Average conditions, haul and return dist. 30m Level and grade 0.25 bucket 1 Labourer assisting. Excavating over site down to required levels Removing excavated material (and stockpiled spoil) Trench excavation Hydraulic excavator tracked Trench excavation Rubber tyred back hoe 0.23m3 capacity bucket (back actor) Trench excavation Compressor 2 jack hammers Spread fill, top soil Small front end loafer e.g. “Bobcat”. Document1 Details Rubber tyred front end loader Hydraulic excavator 0.7m3 capacity bucket e.g. kato Production Rate m3/h 50 in situ 30 in situ 30 in situ 86 loose 40 insitu 9 insitu 15 loose 15 loose 46 ESTIMATING THE PRODUCTION RATES OF EXCAVATION EQUIPMENT 1. Examples of How to Estimate Production Rates for Excavation Equipment Example (a) A production rate of 80 m3 per hour is given as the capacity of a tracked hydraulic excavator, with a 1 m3 bucket, excavating over site in average conditions. The method used to establish this rate is shown below. Equipment Cycle Excavate and fill bucket - 10 seconds ) Lift and swing bucket - 7 seconds ) Unload - 4 seconds ) Return - 6 seconds ) Information gained from equipment catalogue and previous experience. ___________ 27 seconds Number of Loads per hour In this example, the hourly efficiency is based on the assumed figure of 40 minutes/hour. 40 mins./hr / 0.50 mins./hr (30sec = 0.5 mins) = 80 loads per hour Hourly Production Rate = 80 loads per hour. x bucket capacity = 80 x 1m3 struck capacity (from equipment catalogue) = 80 m3. per hour OR If conditions were unfavourable, the hourly production rate could change considerably. Let us assume the equipment cycle is slower, the bucket capacity is decreased because of the type of material being excavated, increased voids etc. then the hourly production rate, of course, would be less. Document1 47 e.g. Assume the following Cycle Time = 50 seconds Hourly Efficiency = 35 minutes Bucket Capacity = 0.8 m3 The hourly production in this case would only be 33.60 m3 per hour. 2. Examples of Production Rates for Excavation Example (b) A production rate of 86 m3 per hour is given as the capacity of rubber tyred front-end loader, with a 1.15 m3 bucket, removing excavated materials in average conditions. The method used to establish this rate is shown below. Equipment Cycle Load bucket - 10 seconds ) Lift - 3 seconds ) Travel and unload - 15 seconds ) Return - 12 seconds ) Information gained from equipment catalogue and previous experience. ___________ 40 seconds Number of Loads per hour In this example, the hourly efficiency is based on the assumed figure of 40 minutes/hour. 50 mins./hr / 0.66 mins./hr (40sec = 0.66 mins) Document1 = 75 loads per hour = 75 loads per hour. x bucket capacity = 75 x 1.15 m3 heaped capacity (from equipment catalogue) = 86.25 m3 per hour 48 The above example shows a common method that is used to establish the production capacity of various excavation plant. As you can see, many variations regarding site condition, type of plant, operator’s efficiency, type of soil, etc., can affect the production rate of plant, and therefore, the production rate of plant cannot be given as a definite figure for each and every site. Therefore, the production rate to be used must be determined on the merits of each excavation project. ESTIMATING TRUCK CYCLES This enables the estimator to quantity loader time and the number of trucks required for the job. 1. Determine the volume of spoil in m3 = insitu volume x bulking factor. 2. Time the loader is required on the in hrs. = Vol. Of spoil (step 1) / loader rate per hr x 60 minutes. 1. Note: this is an item to be costed 2. Note: If the loader is a different machine from the excavator then allow a float for this machine. 3. Truck capacity in m3 = truck size in tonnes / weight of spoil per m3 4. Load time of the truck in minutes = Truck capacity (step 3) / loader rate per hr x 60 minutes. 5. Truck cycle time in minutes = Load time (step 4) + trip time + tip time + return time 6. Number of trips per truck while the loader is on site = Overall load time (step 2) x the production efficiency rate / the truck cycle time (step 5) 7. Total number of loads for the job = Vol of spoil (step 1) / Truck capacity (step 3) 8. Number of trucks required for the job = Total number of loads for the job (step 7) / Number of trips per truck (step 6) 1. Document1 Multiply the number of trucks by the loader time for the total hours required for the trucks. This becomes an item to be costed. 49 C. LABOUR LABOUR CONSTANTS (MANUAL) 1. Manual Trench Excavation a. Light soil Average 900 deep not exceeding 1,200 deep; throw out and form bottom 1.67 hrs/m3 insitu (solid) b. Ordinary soil ditto 2.33 hrs/m3 insitu c. Stiff soil ditto 2.67 hrs/m3 insitu d. Clay (dry) ditto 3.67 hrs/m3 insitu e. Shale and part ditto 5.67 hrs/m3 insitu Add for back-filling and spreading surplus spoil adjacent trench 0.67 hrs/m3 bulked (loose) Add for back-filling and spreading surplus spoil on site with an average wheel of 15 metres. 1.00 hrs/m3 bulked (loose) Add for trimming to trenches that have been machine excavated. 0.2 hrs/m3 insitu 2. Manual Pier Hole Excavation a. Ordinary Soil Maximum size, say 600 x 600 x 900 deep; throw out and form bottom 4.00 hrs/m3 insitu b. Clay ditto 8.66 hrs/m3 insitu c. Shale and part ditto 8.66 hrs/m3 insitu Add for back-filling and spreading surplus spoil adjacent trench. 0.67 hrs/m3 bulked (loose) Add for back-filling and spreading surplus spoil on site with an average wheel of 15 metres. 1.00 hrs/m3 bulked (loose) 3. Manual Over Site Excavation a. Ordinary Soil Maximum size, say 600 x 600 x 900 deep; throw out and form bottom 1.67 hrs/m3 insitu b. Clay ditto 82.67 hrs/m3 insitu Add for short wheel, average wheel of 15 metres. Document1 1.00 hrs/m3 bulked (loose) 50 GROUNDWORKS EXCAVATOR PROBLEM 1 1. Clear and remove from site grass and trees as shown on site plan. (Note sizes of trees) 2. Protect trees that are to remain. 3. Strip top soil from entire site 200mm deep. Stock pile on site. 21.500 Retain 45.750 Remove Remove 0.750 dia 1.560 dia NOT TO SCALE Document1 51 TRADE: Ground works/Excavator _______ REFERENCE: Problem ______________________ Item Particulars Unit Quantity Rate $ ¢ PREAMBLE OMITTED SITE WORKS A Clear area of the site from rubbish and vegetation including trees to max 0.100n deep M2 B Cut down trees exceeding 0.500 girth and not exceeding 1.000 girth. Remove stump, roots and backfill. (cordells Price-Sub) No 1 930 C Cut down trees exceeding 1.500 Girth and not exceeding 2.000 girth. Remove stump, roots and backfill. (Cordells price-sub) No 1 1090 1090 D Protect tree to remain so as not to be damaged during construction Item - - E Remove site of topsoil to average depth of 200,, and stockpile on site M2 930 - - TRADE:____________________ PAGE: ________ TO COLLECT / SUMMARY $ Document1 52 ESTIMATE PARTICULARS STUDENT NAME: Problem ____________________ Groundwork _________________________________________________________________ DATE: ____________________ Clear site of Rubbish and Remove from Site ______________________________________ PROJECT: ____________________ Item Description of Work Materials Direct Labour SubContract Work Quantity Rate Plant 98.4 ÷ 80 = 1.23hrs 1.23hr 95.00 116 2 Cartage to and from site (allow 1hr) 1.0hr 95.00 95 3 Hire of 10m3 Truck 1.6hr 95.00 152 Totals BASIS: WHOLE JOB PLANT 1 Hire of Excavator 80m3 Per hour 984m2 x 1= 98.4m3 98.4m3 + 30% Bulking = 127.9 say 128 m3 85 128 ÷ 80 = 1.6hr Cont’d 363 85 363 85 Collections: _____________________________________________ ESTIMATE FOR __Clear Site of Rubbish and Remove_____________________ TRADE: Ground Works/Excavator Document1 53 ESTIMATE PARTICULARS STUDENT NAME: Problem ____________________ Ground works Clear Site of Rubbish and Remove from Site ______________________________________ DATE: ____________________ PROJECT (cont’d) ___________________________________________________________ Item Description of Work Quantity Rate Materials Direct Labour SubContract Work Plant Totals LABOUR Labourer to Assist 4 Total hours of front end loader = 1.23hr 1.23hr 5 On cost on labour 62% 18.83 15 31 62% 18 83 11 65 30 48 6 30 48 Net total rate of whole job $394.33 Collections: WHOLE JOB ESTIMATE FOR: Clear site of Rubbish and Remove Document1 30.48 363 85 394 33 TRADE Ground Works/Excavator_ 54 ESTIMATE PARTICULARS STUDENT NAME: Problem ____________________ Excavator over site to Reduced Levels – Average Depth 200mm & Stockpile on site _________ DATE: ____________________ ___________________________________________________________________________ PROJECT: ____________________ Description of Work Quantity Rate 6.56hrs 120 Materials Direct Labour SubContract Work Plant Totals Whole Job 984m2 Plant 1 Hire of Tracked Dozer 984 x•2 = 196.8m3/hr = 6.56hrs 787 20 120 2 Cartage to site 907 20 907 20 Labour 3 Labourer to assist ( see items) 6.56hr 4 On Cost Labour 100.43 15 31 62% 100 31 62 27 162 70 5 162.70 Net Cost Whole Job = $1069.90 Collections: _____________________________________________ 162 70 907 20 1069 90 ESTIMATE FOR: Excavate over whole site to Average Depth 200mm Soil to be stockpiled_ TRADE Ground works /Excavator Document1 55 DIMENSIONS TO FOOTINGS Document1 56 CLASS EXERCISE 1 No of m3 in Excavation - 1 brick in ground. Document1 57 TRADE: Ground Work Item REFERENCE: Class Exercise 1 _____________________ Particulars Unit Quantity Rate $ ¢ Excavation A Preamble Omitted Note Trench Excavation B The connecting level for excavation is ground level C Trench excavation for strip footings in Material O.T.R, not exceeding 1.0m in total depth, part back filled with the best of the excavated material and surplus spoil spread on site where directed. Note M3 11 Max Depth • 400mm • 450 x •375 ↣ 16.500 - •450 16.050 ↧ 9.000 - •450 8.550 ↢ 5.000 - 5.000 ↧ 3.500 3.500 ↤ 6.500 6.500 ↧ 3.500 3.500 ↤ 5.000 - •450 4.550 ↥ 16.000 • 450 15.550 63.200 63.200 x • 45 x • 375 = 10.665 M3 TRADE:_______________ PAGE: ________ TO COLLECT / SUMMARY $ Document1 58 TRADE: Groundwork’s/Excavations Class Exercise Plan Reference: TAFE-1 Construct Quantities sheet and estimating sheets for the above trade work. Transfer net rates to completed quantities sheets. From completed quantities sheets complete a summary sheet. Quantities particulars. 1) Clear site of vegetation. Remove topsoil 100mm deep. Spoil to be removed from site. Basis: 500m2 Backhoe with bucket allow 25m3/hr. Hourly rate Pg 60 Float times 2hrs Hire of 10m3 truck $110.00/hr Truck rate including load, travel, dump and return time 20m3/hr Labour to assist backhoe of clearing of site only $12.47/hr On cost of labour 43% 2) Excavate in clay soil over site to reduced levels. Spoil to be loaded by backhoe and removed from site. Basis: 100m3 Track hydraulic dozer/operating mass under 15 tonne to excavate to reduced levels. Track hydraulic dozer rate refer pg 60. Efficency 30m3/hr Minimum hire times 4hrs Float time allow 2hrs Truck rate as above Backhoe to load spoil 86m3/hr Float time 2hrs Labour to assist dozer and backhoe as above On cost on labour as above 3) Trench excavation in clay soil insitu. Average depth 500mm not exceeding 900mm. Soil to be stockpiled on site. Basis: 20m3 Backhoe with bucket for trench excavation Refer pg46 Allow 2hrs float time Bulking Backhoe to stockpile fill 86m3/hr Labour constraints to trim sides, bottom of trenches and give levels refer pg50 Labour and on cost rates as above 4) Manual excavation for pit footings in clay soil. Spread surplus soil by barrow and shovel adjacent to trench. Basis: 1m3 Labour constraints refer pg50 Labour and on cost rates as above Document1 59 Excavation Estimator Tips Unit rates include labour, material and plant hire costs but exclude contractor’s margin and GST. Rates for excavation are for volumes measured net before disturbance. Waste disposal allowances include for bulking. Site soil classification; Class A = most sand and rock; Class S = most silt and some clay; Class M = moderately reactive clay; Class H = highly reactive clay; Class E = extremely reactive clay; Class P = soft soils. Hardcore - general material that may include broken brick, concrete or recovered rock. Per EXCAVATION BULKING TABLE Material Sand Sandy Loam Clay Rock LABOUR Labour labourer, group 1 labourer, group 4 MATERIALS Aggregate filling sand river gravel - 10mm river gravel - 20mm river gravel - 40mm Fill hardcore Clay bricks 230 x 110 x 76mm; common Readymixed concrete (minimum 3/3.4m3) 25MPa PLANT Track Dozer net power under 82kW; operating mass under 10 tonne net power under 104kW; operating mass under 15 tonne net power under 171kW; operating mass under 20 tonne net power under 228kW; operating mass under 35 tonne Hydraulic excavator operating mass under 12 tonne operating mass under 20 tonne operating mass under 25 tonne Backhoe loader digging depth 4.0 - 5.0m; operating mass under 8 tonne Backhoe (hammer) extra over cost for hammer operating mass 2.5 - 8 tonne operating mass 10 - 18.5 tonne operating mass 18.5 - 26 tonne Skidsteer loader rated operating capacity under 500kg rack loader material density 1600kg/m3 bucket capacity 1.0 - 1.3m3; net power under 55kW bucket capacity 1.2 - 1.5m3; net power under 75kW bucket capacity 2.0 - 2.4m3; net power under 120kW TRUCK tonne GRADER t power 100 - 110kW Document1 Labour Material GST not included Plant Other Total Average Increase In Volume After Excavation 15% 30% 40% 70% h h 37.00 32.50 t t t t - t - - - 37.00 32.50 21.88 60.45 43.18 39.09 - - 21.88 60.45 43.18 39.09 - 29.09 - - 29.09 1000 - 625.00 - - 625.00 m3 - 185.25 - - 185.25 h h h h - - 105.00 128.00 145.00 169.00 - 105.00 128.00 145.00 169.00 h h h - - 92.00 107.00 108.00 - 92.00 107.00 108.00 h - - 80.00 - 80.00 h h h - - 24.00 30.00 40.00 - 24.00 30.00 40.00 h - - 70.00 - 70.00 h h h - - 90.00 97.00 118.00 - 90.00 97.00 118.00 h - - 55.00 - 55.00 h - - 100.00 - 100.00 60 QUANTITIES Reinforcement / Concreter Document1 61 CONCRETE 10.01 SMM REQUIREMENTS 1. Concrete, is divided into a number of sub-sections, viz.: In-situ Concrete Formwork Permanent metal formwork system Reinforcement Prestressing Slip formed construction Precast concrete Tanking The SMM requires that all of the above categories are measured separately. 1. Formwork is measured to the net contact surface between formwork and concrete. 2. Calculate mass of bar reinforcement as the net theoretical mass with no allowance for rolling margin 10.02 BAR REINFORCEMENT 10.02.01 Document1 Mass Per Unit Length Steel Bar and Round Rod Reinforcement Diameter (mm) Mass Per Unit Length (kg/m) 6 0.222 8 0.395 10 0.616 12 0.887 16 1.58 20 2.46 24 3.55 28 4.84 62 10.02.02 Fitment Hook End Allowance (Refer AS 1480) Allow 100 mm for each fitment hook end. 10.03 REINFORCEMENT DRAWING NOTATION Reinforcement Types Y R F W TM denotes hot rolled deformed bar to AS 1302 denotes hot rolled plain round bar to A 1302 denotes hard drawn wire fabric to AS 1304 denotes hard drawn plain wire to AS 1303 denotes hard drawn wire trench mesh to AS 1304 Structural Drawing Convention 6 – Y12 signifies six 12mm diameter. Hot rolled deformed reinforcing bars conforming to AS 1302. R6 – 600 signifies 6mm diameter. Plain round bar reinforcement conforming to AS 1302 spaced at 600mm maximum centres. Document1 63 MEASUREMENT NOTES – REINFORCED CONCRETE STRIP FOOTINGS Item a – concrete: Calculate lengths of footings a – d inclusive using the centre line measurement method. Note that sine the brick cavity wall is centrally located over the footing, the centre line length of the wall is the same as the centre line length of the footing. Thus brickwork dimensions can be used to calculate the concrete footing length, eg. In the case of footing a, 11770 – 280 = 11490. The length of footing w is the distance from the inside face of footing as to the inside face of footing c. Multiply the centre line lengths by the cross – section size to obtain the concrete volume. All strip footings are included in the one description even though they may be of different cross – sectional size. Document1 64 Item b – Main Reinforcement: Find the length of each reinforcement bar by calculating the overall footing length and deducting the concrete cover. Allow for laps in reinforcement at corners and intersections. In this case, all other laps are deemed to be included in the price, refer to SMM. Item c – Fitments: Calculate the length of the fitments for each different size footing using the formula L = 2A + 2B + 2HE. A is equal to the width of the footing less the concrete cover, similarly B is equal to the depth of the footing less the concrete cover, and HE is 100mm. Unless the locations of the fitments are shown on the engineer’s drawings, there is no set method for locating the fitments to strip footings. The method adopted above is to space the fitments to the longitudinal footings overall, and to space the fitments to the vertical footings in between as shown below. Document1 65 STIRRUPS Stirrups to small footings are usually 6mm diameter shaped to required dimensions. They are placed and wired at 90º to the main steel at intervals of 900mm maximum. Example Calculate the number of stirrups required for walls A and B. = = = = 7500 - 2 x 75 ÷ spacing + 1 7350 ÷ 900 + 1 10 stirrups for each wall 20 stirrups For walls C and D, deduct the width of the steel cage from each end. The end stirrups are not required as the steel from the other footings will support each end. (See diagram below). = = = = = Document1 Length of trench – 2 width of trench ÷ spacing + 1 6600 - 2 x 600 ÷ 900 + 1 5400 ÷ 900 + 1 6 + 1 7 stirrups for each wall 14 stirrups 66 Length of stirrup is calculated as follows: Bottom Top Sides Sides = = = = 600 600 300 300 - 2 2 2 2 x x x x 75 75 75 75 Add for tails Total Length = = = = 450 450 150 150 1200 = = 100 1300 for stirrup Stirrups required for outer footings = 20 + 14 = 34 Total length : 34/1.3 = 44.2m The number of stirrups for the internal footings E and F is calculated by dividing the length of the trench by stirrup spacing plus one. = 4500 ÷ 900 + 1 = 5+1 Footing F = 6600 - 2 x 600 ÷ 900 + 1 = 5400 ÷ 900 + 1 = 7 stirrups Total number required = 6 + 7 = 13 Length of stirrup: 2/450 - 4 x 75 = 900 - 300 = 2/300 - 4 x 75 = 600 - 300 = Add for tails Total length = = 600 300 900 100 1000 per stirrup Total length required for 13 stirrups = 13 x 1000 = 13.0m Document1 67 CLASS EXERCISE 1 - Reinforcement/Concrete Quantities Students are to take off quantities for reinforcement and concrete. NOTE: Cover refers to concrete = brick to edge of concrete = reinforcement to concrete Document1 68 TRADE: ____________________________ REFERENCE: ______________________________ Item Particulars Unit Quantity Rate $ ¢ TRADE:_______________ PAGE: ________ TO COLLECT / SUMMARY $ Document1 69 Estimate Reinforcement Document1 70 REINFORCEMENT A. Document1 MATERIALS Codes Product mass Product range Reinforcement process Approximate quantity required B. LABOUR C. PLANT 71 MATERIALS Codes The relevant codes are:- The concrete structures code AS3600 Reinforcing steel standards AS1302, AS1303 and AS1304 Product range MATERIAL GRADE SIZE RANGE Plain rod 250R 6.5, 10, 12.5mm coil Plain rod 250R 5.5 – 14mm coil None given Plain wire 450W 4 – 12.5mm coil 450Mpa Fabric, fitments Plain bar 250R R10 – R36 straight 250Mpa Dowel bars Deformed bar 250S S12 straight 250Mpa Swimming pools Deformed bar 400Y Y12 &Y16 coil 400Mpa General use Deformed bar 400Y Y12 – Y36 straight 400Mpa General use Deformed bar 400Y Y40 & Y50 straight 400Mpa Special order Fabric F1218 6000 x 2400mm 450Mpa Slabs and walls Fabric F1118 6000 x2400mm 450Mpa Slabs and walls Fabric F1018 6000 x2400mm 450Mpa Slabs and walls Fabric F918 6000 x2400mm 450Mpa Slabs and walls Fabric F918 6000 x2400mm 450Mpa Slabs and walls Fabric F818 6000 x2400mm 450Mpa Slabs and walls Fabric F718 6000 x2400mm 450Mpa Slabs and walls Fabric F102 6000 x2400mm 450Mpa Slabs and walls Fabric F92 6000 x2400mm 450Mpa Slabs and walls Fabric F82 6000 x2400mm 450Mpa Slabs and walls Fabric F72F62 6000 x2400mm 450Mpa Slabs and walls Fabric F52 6000 x2400mm 450Mpa Slabs and walls Fabric ARC 63 6000 x2400mm 450Mpa Slabs and walls Fabric ARC 53 6000 x2400mm 450Mpa Slabs and walls Fabric F81 6000 x2400mm 450Mpa Slabs and walls Fabric F41 6000 x2400mm 450Mpa Slabs and walls Fabric F42 6000 x2400mm 450Mpa Slabs and walls Trench mesh F12TM 6000 x 2, 3 & 4 wires 450Mpa Strip footings Trench mesh F11TM 6000 x 2, 3 & 4 wires 450Mpa Strip footings Trench meshF8TM 6000 x 2, 3 & 4 wires 450Mpa Strip footings Document1 YIELD STRENGTH 250Mpa USAGE Fitments Feed for wire 72 Product mass The “normal mass” is calculated mass plus 2.5%, which allows for the rolling margin. The “Normal mass” is used for calculating the mass of material sold in all commercial transactions. DIAMETER BAR / ROD NOMINAL MASS kg/m CALCULATED MASS kg/m R6 0.228 0.222 R6.5 0.267 0.2605 R10 0.623 0.6165 Y12 0.910 0.8878 Y16 1.6178 1.5783 T20 2.528 2.4662 Y24 3.6400 3.5513 Y28 4.9545 4.8337 Y32 6.4712 6.3133 Y36 8.1901 7.9903 Y40 10.1112 9.86646 Y50 15.7988 15.4134 FABRIC & MESH NOMINAL MASS Kg/m2 CALCULATED MASS kg/m2 F1218 11.6 N/A F1118 9.7 N/A F1018 8.1 N/A F918 7.0 N/A F818 5.9 N/A F718 5.1 N/A F102 6.2 N/A F92 5.0 N/A F82 4.0 N/A F72 3.1 N/A F62 2.5 N/A F52 1.5 N/A ARC63 1.7 N/A ARC53 1.0 N/A F81 7.9 N/A F41 2.0 N/A F42 1.0 N/A F12TM Not given N/A F11TM Not given N/A F8TM Not given N/A Reinforcement processing Document1 73 The Bar Schedule A document giving details for the manufacturer showing lengths, shapes, diameters, quantities, grades, positions, delivery and fixing as prepared by a “Scheduler”. The schedule contains most of the instructions, which enable the processing to be carried out below. Cutting to length Bar reinforcement is manufactured in stock lengths as straight bars, or in coils for sizes 16mm and below. Bars must be cut to the scheduled lengths as required for each job. This may involve too much waste if the scheduler does not work out the best usage of the stock lengths available. Bending to shape The schedule will have drawings with dimensions and angles so the supplier can produce all the shapes as required. Bundling and tagging After the cutting and bending all the reinforcement will be grouped together according to the final location in the structure, then tied up and tagged. The tag will identify the location of the reinforcement in the structure, then tied up and tagged. The tag will identify the location to the reinforcement in the structure. E.g. Y16 deformed bar, level 2, beam B4, top steel. Delivery instructions Job address, customer details, and site supervisor. Invoicing After delivery, the normal commercial procedures take place as agreed between the supplier and the client/builder. Document1 74 APPROXIMATE QUANTITIES FOR EACH PART OF THE JOB Note: these should be taken as rough guides. The builder of or estimator should always determine the actual quantity for each job. Structure Strip footings 30kgs to 70kgs per m3 Piers 0kgs to 150kgs per m3 Slab on ground 40kgs to 80kgs per m3 Columns 80kgs to 200kgs per m3 Attached beams 100kgs to 200kgs per m3 Suspended slabs 100kgs to 200kgs per m3 Suspended stairs and landings 100kgs to 200kgs per m3 Bar chairs Fabric in F62 or less allow 4 per m 2 Fabric in F72 or more allow 2 per m 2 Bars (like Y12 etc.) allow 400 per tonne Trench mesh allow 1 per 900mm of trench Tie wire With bars allow 10kgs per tonne With fitments, ligatures, ties and stirrups allow 15kgs per tonne With fabric allow 0.015kg per m 2 With trench mesh allow 0.08kg per lineal metre Lap allowance On fabric allow 10% On trench mesh allow 10% For bars see engineers and suppliers details Waste on fabric allow 2.5% on mesh allow 2.5% on bars allow none if they come cut and bent as per schedule. If you are buying lengths yourself, then make some allowances relative to the job. Allow 2.5%. Document1 75 LABOUR The following labour constants are to be used as a guide or in class activities only. The builder or estimator should always determine output rates for each job. Each job will vary because of site conditions, weather conditions, delivery and storage position, labour experience, clarity of documentation, complexity of the job, experience of supervision and experience of the engineer. Trying in position curved, bent, hooked, cogged and joggled work will always take longer to perform than straight work. Therefore depending on the job at hand you should always check your labour output rates allow for trying in position of each project. All the following rates allow for tying in position of straight and bent steel and placing in tie wire, spacers, chairs, discs and the like. They also cover cleaning out forms. An allowance for working above or below ground level should be made and added to your output rates and increased the further from ground level the work is performed. TYPE Bars up to 10mm dia. Bars 12mm to 16mm Bars 20mm to 36mm Bars up to 10mm dia. Bars 12mm to 16mm Bars 20mm to 36mm Bars 12mm to 16mm Bars 20mm to 36mm Bars 12mm to 16mm Bars 20mm to 36mm Bars 12mm to 16mm Bars 20mm to 36mm Fabric (wire up to 8mm dia) Fabric (wire up to 8mm dia) Fabric (wire up to 8mm dia) Fabric with wire over 9mm Trench mesh up to 3 bar Trench mesh4 & 5 bar Ligatures, fitments etc. POSITION Footings Footings Footings Slabs Slabs Slabs Columns & beams Columns & beams Walls Walls Stairs & landings Stairs & landings Slabs Walls Stairs & landings Hoisting reinforcement on the job site To :- above or below ground floor level Document1 Strip footings Strip footings Footings/beams UNIT tonne tonne tonne tonne tonne tonne tonne Tonne Tonne Tonne Tonne Tonne M2 M2 M2 M2 Lineal metre Lineal metre Tonne OUTPUT 20hrs per tonne 16hrs per tonne 10hrs per tonne 16hrs per tonne 14hrs per tonne 10hrs per tonne 17hrs per tonne 13hrs per tonne 18hrs per tonne 14hrs per tonne 16hrs per tonne 12hrs per tonne 0.10hrs per m2 o.15hrs per m2 0.18hrs per m2 Add 10% to above 0.05hrs per m 0.08hrs per m 35hrs per tonne Add 2.5% to labour times above 76 PLANT Generally the only plant required for this trade is a crane or a hoist. The cost of these machines should be covered in the preliminaries. Depending on the job, the supplier may be able to deliver and unload the reinforcement close enough to where you want it and thus no plant would be required. If however the job has a number of floors or limited access then some allowance will have to be made for the cost of plant. Note: If the job has a number of levels then ensure you obtain the right size crane to be able to reach the required drop position. This will help reduce the labour times on site. Document1 77 Estimating Concreter Strip / blob footings Document1 78 CONCRETE A. MATERIALS GENERAL DETAILS ORDERED AS PREMIXED FROM TRUCKS ORDERED AS PREMIXED IN BAGS ORDERED AS SEPARATE COMPONENTS WASTAGE B. PLANT GENERAL COSTING ALLOCATION MAJOR PLANT MINOR PLANT C. LABOUR PREMIXED CONCRETE SITE MIXED CONCRETE Document1 79 A. MATERIALS There is much literature available about the product called concrete. Concrete is such a versatile product and has been made more versatile by the advantages of chemical additives. Places like the “Concrete Association” have much more of the literature available for those who need more information on the product called concrete. Basically concrete is made up of: 1. Cements – Type A - Normal Portland Cement – GP/GB Type B - Highly Early Strength Portland Cement Type C - Low Heat Portland Cement Type D - Sulphate Resisting Portland Cement - Off White and White Portland Cements - Masonry Cement - High Alumina Cement 2. Additives - Water reducing agents - gives better hydration and greater workability - Air entraining agents - increases workability and some strength loss - Set accelerators - increase the rate of setting - Set retarders - slows the rate of setting - Pozzolans -helps with the hardening process and increase workability 3. Sand - Washed clean sharp sand (without impurities) 4. Aggregates - from 5mm up - can be graded to help make a more workable mix - Made from stones, gravel and rocks - Can have sharp edges or be rounded - Must be clean 5. Document1 Water - Clean water (drinking water) 80 ORDERED AS PREMIXED FROM TRUCKS Concrete can be ordered as pre-mixed or in a plastic state and delivered by a truck. Mini-crete trucks will deliver small quantities from 0.2m 3 up to 3m3. Because of the smaller quantities concrete ordered this way will be more expensive than concrete ordered from larger trucks. Larger trucks will deliver 5m3 up to 7m3. The truck driver will allow you to approximately 20 to 25 minutes to unload from the truck. The driver will fill your barrows for the labourers. Don’t overload (fill) the barrows because there is a greater chance of losing a barrow load and an increase chance of injury. 1m3 of concrete should take about 20 to 25 barrow loads each weighing between 115kgs to 90kgs. Basically common sense should tell you what the minimum information would be. - Quantity of concrete (m3) - Strength of concrete (15, 20, 25, 32, 40, 50 Mpa) - Slump of concrete (80mm up) - Size of the course aggregate - If the aggregate is to be graded - The intended method of placement (pump, barrow, shute, kibble) - Any testing required by the engineer - Site address and access - Time it is required Always check the engineer’s details for the relevant information. Note: AS1379 states that the discharge should be completed within 90 minutes. This can be waived providing that the concrete can be properly placed and compacted without the addition of more water. AS1379 states that the receiver shall be furnished with an identification certificate providing all the necessary details in order to trace back any details if required. Always refer to the Australian Standard for complete details to ensure your pricing meets the requirements of the Standard. ORDERED AS PREMIXED IN BAGS Concrete can be ordered in pre-mixed bags with set proportions (e.g. 4:2:1) There are about 56 bags of 40 kg pre-mixed concrete to make 1m3 of concrete Note: if you mix concrete from bags in a wheel barrow, you would probably mix no more than 2 bags at a time. This equates to approximately 28 barrow loads each weighing approximately 100kgs with the water added. Take all this into consideration when estimating the time factor for your labour content. Document1 81 ORDERED AS SEPARATE MATERIAL COMPONENTS Concrete can be ordered as separate material components and then mixed on site by measured proportions. The quantity of dry material required to make up 1.5m 3 of concrete is between 1.4 to 1.6m 3 This includes the water content. To average the above quantity we will allow 1.5m 3 of dry mix to make 1m3 of concrete. Proportion the mix to 4 parts course aggregate, 2 parts sand and 1 part cement (4+2+1=7 parts) 1.5m3 x 4 parts = .860m3 of the course aggregate proportion to make up 1 m 3 of concrete 7 parts 1.5m3 x 2 parts = 0.43m3 of the sand proportion to make up 1m3 of concrete 7 parts 1.5m3 x 1 part = 0.21m3 of the cement proportion to make up 1m3 of concrete 7 parts Bags of cement required = 0.21m3 0.01m3 per bag = 21.0 bags The total weight of cement is 21.0 bags x 20kgs per bag = 420kgs The amount of water should be related to the amount of cement used to create a water : cement ratio. The ratio should be approximately 0.5. There should be about half the amount of water relative to the cement. Water weighs 1kg per 1 litre. The amount of water should be approximately half of 420kgs = 210kgs = 210 litres You may use slightly more or less than this quantity but always remember that the more water you use relative to the cement volume the weaker the mix will be. Document1 82 WASTAGE ON MATERIALS Blinding layers Up to 75mm thick. Allow 20% Footings Allow 10% for concrete strip footings poured into ground due to unevenness of trench and pit excavation. Slabs on fill/paving Allow 5% for concrete poured on ground to allow for possible irregularities. Concrete in forms Allow 2.5% for defection in form and spillage and minimum order requirements. B. PLANT GENERAL COST ALLOCATION Plant costs can vary according to the type of job, type of equipment used, number of men involved, access to the pour, site conditions, capacity of equipment to place concrete, etc. A balance should be made as to which is the most cost effective method, to either engage extra men or to hire extra plant to complete the pour in the required time. Major plant such as tower cranes that would be used by a number of different trades would normally be allowed for in the preliminaries. Special plant to be used to do a specific job in one particular trade, such as mobile cranes, vibrators, mechanical floats, concrete pumps, etc., should be allowed for by the estimator either in the preliminaries or as a separate item in the preamble; or alternatively, the total cost of the plant required can be calculated for the trade and then apportioned to the respective items in the bill. There will be one net rate for the placement, compaction and screeding and another net rate for the finishing net rate. MAJOR PLANT Major plant may include: - Mobile pumps - Crane and kibble - Shutes - Buggies - Conveyor belts - Hoists - Mechanical floats - Site batching plant Document1 83 At various times, it may be necessary to site mix concrete. This can be achieved by different methods. It could be done by the establishment of a site batching plant if sufficient quantity is involved or it can be mixed by a site mixer using your own labour. MINOR PLANT Minor plant tools are generally allowed for in the builder’s general overheads. This means there is usually no allowance for the cost of these tools when the net rate is determined. However there may be an allowance for the running cost of plant in the net rates. Minor plant may include: - floats (wood or steel) - edgers - bull floats - brooms - shovels - barrows - levels - staff - mixers - vibrators Document1 84 C. LABOUR 1. Pre-Mixed Concrete NOTE: The labour constants below include for setting up, placing in position, levelling, screeding and cleaning up plant but not fishing. Finishing has its own constants further down the table. These constants are to be used as a guide only and must not be used for actual job estimating for your business in any way at all. You must always build up your own constants and take into consideration all the possible variables that come with each individual site. Some of the variables include: - skill level - experience - amount of labour available - location of the site - access to the site - access around the site - plant available - condition of plant - weather conditions - class of finish required - quantity of material to be placed - time restrictions Labour costs involved in the operation of equipment usually depends on the type of equipment. It is normal for the cost of the operator to be included in the hire charge for some heavy equipment. This, however, is not the case for some special plant, and each item should be carefully looked at in this regard to establish if cost of operator is included in hire charge. Document1 85 Details Unit Tradesman Labourer UNREINFORCED CONCRETE Strip Footings, Pads and Piers Direct from truck m3 0.44 hours 20m average wheel m3 1.20 hours Pumped m3 0.20 hours 50mm thick direct from truck m2 0.20 hours 75mm thick direct from truck m2 0.22 hours 50mm thick 15m average wheel m2 0.40 hours 75mm thick 15m average wheel m2 0.44 hours Blinding layers MINOR PLANT Minor plant tools are generally allowed for in the builder’s general overloads. This means there is usually no allowance for the cost of these tools when the net rate is determined. However there may be an allowance for the running cost of plant in the net rates. Minor plant may include: - floats - edgers - bull floats - brooms - shovels - barrows - levels - staff - mixers - vibrators Document1 86 Details Unit Tradesman Labourer REINFORCED CONCRETE Strip Footings, Pads and Piers Direct from truck m3 0.55 hours 20m average wheel m3 1.40 hours Pumped m3 0.25 hours Direct from Truck m3 0.75 hours 20m Average wheel m3 1.75 hours Pumped m3 0.35 hours Direct from truck m3 1.10 hours Barrowed from either truck or hoist m3 1.85 hours Pumped m3 0.40 hours Crane m3 1.30 hours m3 0.05 hours By hoist and barrow m3 2.50 hours Pumped m3 1.75 hours Crane m3 1.50 hours Slabs on Ground and Paving Suspended Slabs and Attached Beams Add extra for: Grading to falls and cross-falls Walls Document1 87 Columns and Isolated Beams By hoist and barrow m3 2.50 hours Pumped m3 1.90 hours Crane m3 1.50 hours By hand m3 2.50 hours Pumped m3 1.90 hours m 0.04 hours m 0.03 hours Large areas using a steel trowel m2 0.24 hours Large areas using a wooden float m2 0.19 hours Trowelling machine m2 0.06 hours Using a bull float m2 0.05 hours Using a broom m2 0.03 hours Edging m2 0.04 hours Stairs and Landings – Suspended Finishes Hand – narrow widths – stairs, treads, copings etc. Using a steel trowel Using a wooden float Document1 88 2. Site mixed concrete from separate materials REINFORCED CONCRETE Strip footings, Pads and Piers Mixed, wheeled and screeded m3 2.67 hours m3 4.67 hours m3 5.33 hours Slabs on Ground, approx. 100 thick Mixed, wheeled and screeded Paving areas Mixed, wheeled and screeded Document1 89 EXERCISE 1 TRENCH MESH – Estimate the cost of trench mesh to a strip footing 100m long. The strip footing shall have F12TM3 as the bottom reo. And F8TM3 as the top reo. The trench mesh shall be separated by R10 cogged ties 200mm wide by 300mm deep with 80mm cogs spaced at 900mm c/c. The trench mesh shall be supported on 50mm bar chairs, which will rest on 155mm dia. Chair bases. BASIS: 100m lineal metres (Done as per a builder’s bill and not as per the mode) MATERIALS F12TM3 - $4.65 per metre F8TM3 - $1.95 per metre Cogged ties - $1230.00 per tonne Bar chair bases 155mm dia. - $20.00 per 100 Tie wire 1.6mm - $3.50 per kg LABOUR Labour rate = $12.48 per hour On cost on labour = 80% PLANT Crane – Covered in preliminaries if required. Document1 90 Estimating Workbook ESTIMATE PARTICULARS: REINFORCEMENT (as per a “Builders bill” and not as per mode) Trench mesh F12TM3 to the bottom and F8TM3 to the top of the strip footing. R10 cogged ties 200 x 300 deep @ 900mm c/c. supported with 50mm bar chairs & 155mm dia. Bases. ITEM DESCRIPTION OF WORKS BASIS: Whole job 100 long (using the nominal rate) MATERIALS Trench mesh F12TM4 Trench meshF8TM3 Lap allowance on trench mesh 10 % of 1 &2 Waste on the trench mesh allow 2.5% on items 1, 2 and 3 Bar chairs 50mm: allow 2.per 600mm = 100m/ 0.600m = 166.67 = 167 + 1 = 168 168 x 2 = 336 bar chairs. Bar chairs bases 155mm dia. Allow the same number as chairs R10 cogged ties 200mm wide x 300mm high at 900mm c/c No. of stirrups = 100m / 0.900m = 111.11 = 112 + 1 = 113 Length of stirrup = 2 x (0.200 + 0.300) + 0.160 (cogs) = 1.160m Mass = 1.160m x 0.60m x 0.623kg/m = 0.723kg. Total mass = 113 x 0.000723 t = 0.082 t Tie wire: allow 0.008kg per m of trench. 100m x 0.008kg = 0.8kg x 2 layers = 1.6kg Tie wire: allow 15kg per tonne of stirrups. 0.082t x 15kg = 1.23kg 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 10. LABOUR Labour to cut, tie, position and support mesh, stirrups, chairs and bases Allow 0.05 hrs per m per layer (2 layers) x 100m = 10hrs Labourer to tie and fit into position. Allow 35 hrs per tonne x 0.082 tonnes = 2.87hrs On cost on labour: allow 80% STUDENT: PROJECT: Exercise 1 DATE: QUANTITY UNIT RATE PER MATERIALS 100 100 $660.00 $726.00 m m $ $ $4.65 $1.95 10% 2.5% m m $465.00 $195.00 $66.00 $18.15 336 336 chairs bases $21.00 $20.00 100 100 $70.56 $67.20 0.082 tonne $1,230 tonne $100.86 1.60 1.23 kg kg $3.50 $3.50 kg kg $5.60 $4.31 $992.68 DIRECT LABOUR SUBCONTRACT WORK PLANT TOTALS $992.68 10 hrs $12.48 hr $124.80 2.87 $160.62 hrs $ $12.48 80% hr $35.82 $128.49 $289.21 $289.21 Nett cost per m = $1281.89 / 100m = $12.82 $992.68 ESTIMATE FOR: Trench mesh F12TM3 to the bottom and F8TM3 to the top of the strip footing. R10 cogged ties 200 wide x 300 deep @ 900mm c/c. supported with 50mm bar chairs & 155mm dia. bases. Document1 Trade: 91 $289.21 Concrete $0.00 $1,281.89 EXERCISE 1 STRIP FOOTINGS – Place N25MPa concrete into reinforced strip footings from a pump. Vibrate and rough screed the concrete. MATERIALS Concrete bought at $145.00 per m3 LABOUR Labour cost = $12.49/hr On cost on labour = 80% PLANT Pump allowed for in the preambles Screed allowed for in the builders overheads Vibrator: allow running costs of $0.20 per m3 depreciation allowed for in the builders overheads. N = Newton = Pressure Document1 92 Estimating Workbook ESTIMATE PARTICULARS: Concrete: Piers N25MPa concrete to be placed into reinforced strip footings from a pump. Vibrate and rough screed ITEM DESCRIPTION OF WORKS 1. BASIS: 20m3 MATERIALS N25MPa premixed concrete 2. Allow for waste @ 10% STUDENT: PROJECT: Exercise 5 DATE: QUANTITY 20 $2,900.00 UNIT RATE PER m3 $ $145.00 10.00% m3 % MATERIALS DIRECT LABOUR SUBCONTRACT WORK PLANT TOTALS $2,900.00 $290.00 $3,600.00 LABOUR 3. 4. Labourer to deposit, vibrate and rough screed (0.25hrs/m3 x 20m3 = 5hrs) On cost labour (allow 80%) Time = 667m2 / 30m3/hr = 4hrs $62.45 5 $62.45 4 hrs $ hr $12.49 80.00% $85.00 hr % hr 20 m3 $0.20 m3 $49.96 $112.41 $112.41 PLANT 5. Running costs for the vibrator allow $0.20 per m3 $4.00 $4.00 $4.00 $3,306.41 $102.04 Nett per m3 = $3306.41 / 20m3 = $165.32 Nett rate for 20m3 ESTIMATE FOR: N25MPa concrete to be placed into reinforced strip footings from a pump. Vibrate and rough screed. Document1 $3,190.00 Trade: 93 $112.41 Concrete $0.00 TRADE: Concreter/Reinforcement Plan TAFE 1. a) From the information below bill and measure the quantities for the above trade. b) From the allowance and labour constraints extend estimation sheets and produce a summary sheet. Quantities/Estimation particulars. 1) L11 TM4 to Type B footings. Provide 50mm cover Basis: 27 metres Bogart clips placed at 900mm centres Trench mesh chair placed under each pair of Bogart clips Allow wastage Tire wire roll $28.90/roll 1 roll = 10kg Labour constraints refer text book Labour rate = $34.00/hour Oncost on labour 43% 2) L11 TM3 to Type A footings. Provide 50mm cover. Material and labour constraints as above. 3) Pre-mixed 25MPA concrete to strip footings. Place from truck to trench, vibrate and screed. Basis: 6m3 Allow wastage Allow minimum 4hrs hire for immersion vibrator Immersion vibrators hire rate $12.00/hr Running cost $1.85/hr Pick-up and return of immersion vibrator $18.90 each way Labour constraints refer text book Labour rate as above Allow 0.15hr/m3 to vibrate and rough screed On cost of labour as above 4) Pre-mixed 25MPA concrete to blob footings. Placed by barrow with 20m average wheel. Vibrate and rough screed. Basis: 1m3 Allow for wastage Plant cost for Vibrator allowed for in strip footing estimate Labour rate as above Allow 0.15hr/m3 to vibrate and screed On cost on labour as above Document1 94 Ship to: J. & C. Morton 15 Coventry Pl WAGGA WAGGA NSW 2650 Project Job Title Validity Period Terms of Payment Delivery Basis Variations Valid to 13.02.2008 subject to prior sale Cash Sale (SOE) Non Std Delivery $ /drop Additional Comments: Item No Description Quantity Weight (Kg) Unit Price Net Value 100 RD-12-L300-6000 (100386) Round Bar AS/NZS3679.1 Grade 300 5.0 EA 27 8.77 EA 43.85 200 DB-12-D500N-6000 (100095) Deformed Bar AS/NZS4671.2001 Grade 500N 5.0 EA 27 6.39 EA 31.95 300 RD-10-L300-6000 (100384) Round Bar AS/NZS3679.1 Grade 300 5.0 EA 19 6.17 EA 30.85 400 MESH-TRENCH-L12TM3-BLK-D500L-200-6000 (109289) Mesh Trench Black AS/NZS4671.2001 Grade 500L 1.0 EA 16 23.70 EA 23.70 500 MESH-TRENCH-L12TM4-BLK-D500L-300-6000 (109290) Mesh Trench Black AS/NZS4671.2001 Grade 500L 1.0 EA 22 31.03 31.03 600 MESH-TRENCH-L12TM5-BLK-D500L-400-6000 (176978) Mesh Trench Black AS/NZS4671.2001 Grade 500L 1.0 EA 27 44.54 EA 44.54 700 MESH-TRENCH-L11TM3-BLK-D500L-200-6000 (109286) Mesh Trench Black AS/NZS4671.2001 Grade 500L 1.0 EA 13 19.61 EA 19.61 800 MESH-TRENCH-L11TM4-BLK-D500L-300-6000 (109287) Mesh Trench Black AS/NZS4671.2001 Grade 500L 1.0 EA 18 25.88 EA 25.88 900 MESH-TRENCH-L11TM5-BLK-D500L-400-6000 (109288) Mesh Trench Black AS/NZS4671.2001 Grade 500L 1.0 EA 22 32.44 EA 32.44 1000 MESH-REO-SL62-BLK-D500L-2400-6000 (101856) Mesh Reinforcing Black AS/NZS4671.2001 Grade 500L 1.0 EA 33 42.87 EA 42.87 Document1 95 Quotation No. 21790958 Attention: Item No Description Quantity Weight (Kg) Unit Price Net Value 1100 MESH-REO-SL72-BLK-D500L-2400-6000 (109280) Mesh Reinforcing Black AS/NZS4671.2001 Grade 500L 1.0 EA 40 53.24 EA 53.24 1200 MESH-REO-SL82-BLK-D500L-2400-6000 (109283) Mesh Reinforcing Black AS/NZS4671.2001 Grade 500L 1.0 EA 52 67.65 EA 67.65 1300 CON-TRENCH-CLIP-11-200 (176257) Trench Mesh Clip to suit 11mm TM 50.0 EA 6 32.20 PK 32.20 1400 CON-TRENCH-CLIP-11-300 (151575) Concrete Trench Mesh Clip to suit 11mm TM 50.0 EA 50 32.23 PK 32.23 1500 CON-TRENCH-CLIP-11-400 (156262) Trench Mesh Clip to suit 11mm TM 50.0 EA 5 36.32 PK 36.32 1600 CON-TRENCH-MESH-SUPP-ALL-25PP-290 (179502) Concrete Trench Mesh Support to suit all TM 25 per pack 25.0 EA 1 11.24 PK 11.24 1700 CON-BCHAIR-PLAS-SOG-50-65-CLIPON (168171) Bar Chairs Plastic Slab on Ground Clip on 100.0 EA 4 18.19 PK 18.19 Subs. Freight $ Value 50.00 Total Weight (kg) 383 Net Value GST Total Value(AUD) 627.79 62.78 690.57 All goods supplied by Bluescope Distribution Pty Ltd ABN 88 096 380 068 are supplied under the Bluescope Distribution Conditions of Sale The Conditions of Sale are available from sales centre, by clicking the business links at http://www.bluescope@distribution.com.au, or by calling 1300 360 833. Document1 96 CONCRETE IN-SITU Estimator Tips Unit rates include labour, material and plant hire costs but exclude contractors margin and GST. Craneage costs are not included, refer Preliminaries Section. Excavation costs are not included. Average allowance for waste has been included. Per LABOUR Labour labourer, group 2 MATERIALS Readymixed concrete (minimum 3/3.4m3) 15MPa 20MPa 25MPa 30MPa 32MPa 40MPa shotcrete excess waiting time (per minute) small loads (under 3/3.4m3) excess cartage Micro Fibre reinforcement polypropylene, incorporated into concrete; (dosage rate 0.9kg/m3) PLANT Concrete pump/operator (add 1 hour to rate for travelling) standard minimum charge quantity charge Crane see Mobile crane, page 277 TESTING Concrete test compression per cylinder minimum charge slump; per cone UNIT RATES Piers concrete 20 MPa chute handle/barrow pump Shotcrete pumping (minimum 20m3; to walls not exceeding 2100mm high; stable ground condition) establishment fee gun finish Footing beams/column bases/strip footings concrete 20MPa chute handle/barrow pump Blinding slab concrete 20MPa chute handle/barrow pump Slab on ground concrete 20MPa chute handle/barrow Document1 Labour Material GST not included Other Total Plant h 34.00 - - - 34.00 m3 m3 m3 m3 m3 m3 m3 no m3 km - 177.65 180.50 185.25 190.00 191.90 204.25 180.00 1.90 21.75 1.85 - - 177.65 180.50 185.25 190.00 191.90 204.25 180.00 1.90 21.75 1.85 m3 - 16.00 - - 16.00 h no m3 - - 235.00 940.00 5.50 - 235.00 940.00 5.50 no item no 36.75 110.25 10.50 - - - 36.75 110.25 10.50 m3 m3 m3 34.00 51.00 34.00 198.55 198.55 198.55 22.50 - 232.55 249.55 255.05 day m3 - 189.00 251.93 85.70 - 251.93 274.70 m3 m3 m3 34.00 51.00 34.00 198.55 198.55 198.55 22.50 - 232.55 249.55 255.05 m3 m3 m3 47.60 71.40 47.60 198.55 198.55 198.55 22.50 - 246.15 269.95 268.65 m3 m3 47.60 71.40 198.55 198.55 - - 246.15 269.95 97 Document1 98 Quantities Masonry / Brickwork Document1 99 Document1 100 SMM REQUIREMENTS Refer to SMM Masonry, for the rules governing the measurement of brickwork. In particular the following basic requirements should be noted: 1. Common brickwork, fair face common brickwork and face brickwork are measured separately. Consider the case of a 280 mm cavity brick wall comprising an outer 110 mm thick face brick skin and an inner 110 mm thick common brick skin; the face brick skin of the cavity wall. As illustrated in the following example it is necessary to calculate the centre line length of both skins in order to determine the area of the walls. 2. Cleaning down on completion of face brickwork is measured under a separate description in m2. The area to be measured is the exposed face area (including the area of sills, corbels, etc. but excluding the area of reveals) and is different from the area measured for the face brick wall skin as outlined in 1. PLAN Length of face brick outer skin = 2 (A + B) Length of common brick inner skin = 2 (C + D) Length for cleaning down face brickwork = 2 (E +F) 3. Document1 Brickwork is classified separately by levels 101 MEASUREMENT NOTES – BRICKWORK Face brick skins: Use centre line measurements multiplied by wall height to determine the gross wall area. Deduct opening to determine the net area. W1 is not deducted since it is less than 1 m2. The height of all window openings includes an additional 172 mm to allow for the brick on edge still courser which is measured separately. Common brick skins: Same technique as item a but centre line measurements and wall heights are different. Sills: Include all window openings, including those openings less than 1m 2. Cavity Ties: Purely for practical reasons the net area of the outer face brick skin is repeated. This area is slightly greater that the area of the cavity and is used in order to avoid having to take off new quantities. Also, the unit rate from this type of work is relatively low in cost. Sundries: Exposed area measured excluding the area of reveals. Pointing and cleaning down reveals is deemed to be included in the price. Document1 102 CLASS EXERCISE 1: Students are to take the quantities off for the brickwork required for Fig 1. Include in your take off the following: a) 230mm DPC to underside of bearer. L/metres b) 110mm DPC to underside of bearer. L/metres c) 110mm face brickwork to brick cavity wall. M2 d) 110mm common brickwork to brick cavity wall. M2 e) Common brickwork to 110mm engaged piers. L/metres f) Common brickwork to 230mm isolated piers. L/metres Document1 103 FIG 1 CLASS EXERCISE 1 Document1 104 Document1 105 FIG 2 FIG 2 FIG 3 Document1 106 CLASS EXERCISE 2 Take off brick quantities for the following: 1) Face brickwork to external walls (m2) 2) Common brickwork to internal walls (m2) 3) Face brick on edge to window sills and external door (m) PLAN Document1 107 CLASS EXERCISE 3 Opening Schedule: H W W1 = 900 1.200 W2,3 = 1.500 2.400 D1 & 2 = 820 x 2040 = 900 x 2100 PLAN Document1 108 MASONRY A. Document1 MATERIALS Codes Product mass Product range Reinforcement process Approximate quantity required B. LABOUR C. PLANT 109 MATERIALS There are many types, sizes and finishes of bricks on the market today. Each one meeting their particular industry requirements. Bricks maybe broadly classified into a large number of categories. Face bricks or Common bricks Extruded bricks or Pressed bricks Durability classification – General purpose or Exposed Sizes – Standard, Modular, Through wall (Note: some manufactures have 8 or more different size bricks on the market) Shape – apart from different size bricks, bricks, bricks can be made as special purpose. E.g. Bullnose, Radial, Plinth header, Plinth stretcher etc. Compressive strength Raw material – clay, clay/shale, calcium/silicate and cement Firing in the kiln – over burnt is called a clinker and an under burnt brick is called a callow Bricks maybe also be classified into terms that describe their position or the way they have been cut. Headers Quoins Sills Bands Squints Voussoirs Springers Key Bats (quarter, half & three quarter) Closers (queen, half queen & king) The estimator should always make sure of all the details set out in the contract documents to ensure that the correct bricks have been ordered. Always ensure that you can obtain the bricks as required depending on the number of bricks for the job. Check out how early you have to order to ensure delivery on time. Inform the supplier of all the material requirements and when they will be required. If you are under then you may have a long wait before that same batch will be run again, which may hold up the job. There may also be an argument that another batch may not turn out exactly the same in appearance as the original batch. Document1 110 Brick quantities For estimating purposes the following quantities should be allowed: Type – Stretcher Bond No. of bricks per m2 No. of bricks per pack 230 x 110 x 76mm standard single skin brick walls 110 thick 50 400 230 x 110 x 119mm standard single skin brick walls 110 thick 33 265 230 x 110 x 162mm standard single skin brick walls 110 thick 25 200 230 x 110 x 76mm standard walls 230 thick 100 400 230 x 110 x 76mm standard 76nn thick brick-on-edge walls 35 400 290 x 90 x 90mm modular brick walls 90thick 34 192 290 x 90 x 76mm maxi brick walls 40 416 12.5 180 100 x 190 x 390 concrete masonry blocks Wastage on Bricks Common Brick Work 2.5% Face Brick Work 5.0% Mortar Exposure conditions are fully set out in the masonry code AS3700-1988 (table 3.1). These conditions must be determined from the site report. Check the Standard and apply the correct mix to the given situation. Material Quantities (basis used for brick laying in this text) Volume of mortar for 1000 bricks Bed joint Perp joint = 1000 bricks x 0.240 = 240m 240m x 0.110 x 0.020 thick = 1000 x 0.110 x 0.067 x 0.010 thick = 0.528m3 = 0.084m3 0.612m3 Note: the 20mm thick bed joint allows for a neat 10mm thick bed joint by the time much of the mortar fills in the frog or works into the extruded perforations. This volume can vary by a large proportion, as there are many different types of bricks, weather conditions, skill level, interruptions and site conditions etc. The allowance for waste may also vary as well, but for the purpose of this theory we will allow 35%. TOTAL VOLUME = 0.612m3 x 1.35 = 0.826m3 Allow 0.83m3 of mortar per 1000 bricks Document1 111 This is one area where you have to make an allowance and hope that what has been allowed is enough, because it is very difficult to be exact. Always ensure that there is an adequate quantity of material on site for the bricklayers to do the job. Don’t make the mistake of having too much material on site at one time as sand may become soiled or washed away if left too long. Bags of cement and lime can be broken open and lost, get wet or possibly be taken home by people from the site etc. Hydrated Lime Portland Cement Bags per tonne 40 Weight of 1 bag 25kgs Cubic capacity 1 bag 0.045m3 Bags per tonne 50 Weight of 1 bag 20kgs Cubic capacity 1 bag approx. 0.0133m3 Brick Layers Sand Weight per m3 approx. 1360kg Fresh Water 1 litre 1kg 1m3 1 tonne Mortar additives There is a list of acceptable additives as set out in AS3700. Mortar Table – Mortar required to lay 1,000 bricks. Mortar Composition Cement 0 1 1 1 1 1 1 Lime 1 2 3 1 0 0.5 0 Quantity of Bags Required Sand Cement 3 0 9 2.6 12 2 6 7.8 5 5.2 4.5 5.2 4 6.2 Lime 4.6 3.1 3.5 2.3 0 1.5 0 Tonnes Sand 0.85 0.85 0.85 0.85 0.94 0.85 0.90 NOTE: this table is for bricks 230 x 110 x 76 Wastage on Mortar – As stated previously this can vary a great deal. The table above already makes an allowance for approximately 35%, but you may decide to allow for more than that. Document1 112 Coloured Mortar – Mortar can be coloured to suit the needs of the job by the type and colour of the sand used, the colour and amount of oxide and the colour of the cement used. Austral bricks have a web site with much technical information that builders can access and use. This table below is from the Austral web site. COLOUR Red Brown White Off white Black Natural Cream Yellow SAND Yellow Yellow White bush White bush Yellow Yellow Yellow Yellow CEMENT Natural Natural White Off white Natural Natural Off white Off white OXIDE Red Brown None None Black None None Yellow To colour mortar mixtures, allow about 14kg. of coloured oxide to 1m 3 mortar. This quantity of oxide can be varied in accordance with lighter or deeper colour as required. The volume of mortar as stated above for 1000 bricks is approximately 0.83m 3, therefore 0.83m3 x 14kg of oxide per 1m3 = 11.62kgs of oxide per 1000 bricks. Scaffolding – Erection and dismantling costs only It is recommended that the labour costs incurred in the erection and dismantling of heavy duty scaffolding, suitable for use by brick layers, be included as a percentage of the labour cost as applicable to the respective trade. The percentage is determined by a comparison of costs incurred in the erection and dismantling of the scaffolding and the normal labour costs incurred by that trade. Ideally, such comparison should be based over a long period. Example: Domestic Work Basis: Bricks laid over two year period, 46 jobs Involving 1,560,000 bricks Brick laying labour (Brick layers and labourers) Labour costs – erecting & dismantling scaffolding Percentage: $35,000 x 100 $720,000 1 $ 720,000.00 $ 35,000.00 = 4.86% Note: As the foregoing figures include work (e.g. foundation walling) where no scaffolding would be required, it will still be necessary to add 5% to the labour costs WHETHER OR NOT the class work requires scaffolding. The actual costs involved in the hiring or purchasing of scaffolding are usually included in the tender sum as a part of the preliminaries. Document1 113 MASONRY TRADE ESTIMATING EXERCISE All the following exercise will include the following rates where applicable. MATERIALS Face bricks :- $682 per 1000 bricks Common bricks :- $390 per 1000 bricks Cement :- $6.02 per bag Lime :- $6.55 per bag Sand :- $59.00 per tonne Galvanised wall ties :- $0.32 each Hoop iron strap 30mm x 1.5mm :- $0.15 per metre Ant caps: Half cap :- $2.50 each Full cap :- $4.00 each Half continuous :- $4.00 per metre Full continuous :- $6.00 per metre 90 x 10 :- $18.00 per metre 90 x 90 x 12 :- $32.00 per metre 150 x 90 x 12 :- $45.00 per metre Galvanised steel lintels :- 110mm wide Alcor :- $1.50 per metre 230mm wide Alcor :- $3.60 per metre LABOUR Subcontractor Rates Bricklayer : $800.00/1000 Sills/Header : $30.00/m Engaged piers up to 2.4m $20.00 each Isolated piers up to 2.4m $40.00 each Clean/Acid brickwork $50.00/1000 Document1 114 Quantities Woodwork / Carpenter Document1 115 Document1 116 WOODWORK A typical preamble to the trade A. Tenderers shall refer to the introduction, general rules, and recommendations of the ASMM. B. Tenderers shall refer to the relevant specification sections containing particulars of woodwork. Timber sizes C. Timbers required to be finished size shall be referred to hereinafter as (f) meaning ‘finished’ after each figure, eg 100 (f) x 50 (f) rafter. Otherwise timbers shall be of nominal sizes specified less trade allowances for cutting. Measurement and prices D. Measurement and prices shall be deemed to include for all labours in framing, notching and fitting around projections, pipes, light fittings, hatches, grilles and similar complete with all cleats, packers, wedges, and similar and all nails and screws. Structural Timbers Timbers shall be described with stress grade stated as follows: >3.60<6.00m >6.00<7.50m >7.50<9.00m or in suitable increments to suit local requirements. Figure 10.1 Document1 117 Examples Ground floor framing Select grade hardwood (F17): A. 100 x 50 wall plate, 3600 to 6000 long bolted m B. 100 x 50 joists, 6000 to 7500 long m C. 150 x 75 bearers up to 3600 long m D. 12-diameter bolt and masonry anchor not exceeding 100 long fixing 50-thick timber to top of brick wall. Wall framing E. Ordinary building hardwood (F17) F. 100 x 50 bottom plate bolted m G. 100 x 50 top plate m H. 100 x 50 stud m I. 100 x 50 noggings m J. 50 x 25 diagonal bracing m K. 12-diameter mild steel bolt and masonry anchor not exceeding 100 long fixing 50-thick timber to concrete upstand. No Roof framing L. Select grade hardwood (F17): M. 100 x 50 struts m N. 150 x 50 rafters m O. 150 x 50 king posts m P. m 225 x 50 tie beams Q. 12-diameter mild steel bolt exceeding 100 and not exceeding 200 long fixing truss members together. Document1 No 118 WOODWORK / FLOOR FRAME SMM REQUIREMENTS Refer to SMM In particular the following basic requirements should be noted: 1. Structural timbers and joinery timber including frames, linings, skirting, trims etc. are measured by their NET length with no allowance for joints and 0.3m order length requirements. 2. Structural timbers exceeding 3.60m long are given separately in increments as noted. However, in the following examples, this rule has been interpreted to apply only to structural timbers specified or shown to be in a single length. For example, 100 x 75mm timber floor bearers are grouped together in the same description, irrespective of their lengths, since there are no specific requirements for them to be in single lengths. However, a 4.00m long timber beam spanning between two supports would be given separately and described in increments of exceeding 6.00m long. In accordance with the SMM if this measurement procedure is adopted, a note should be inserted at the commencement of the trade section in the Bill of Quantities. CENTRE CALCULATIONS Structural timbers are often specific to be specified to be spaced at maximum centre spacings. In order to measure the quantity of those timbers it is necessary to calculate the number of members. This is an easy mathematical process involving the following basic steps: 1. Calculate the spacing distance (i.e. the distance between the centre of the first member and the centre of the last member). 2. Divide the spacing distance by the specified centre spacing and convert the answer to an integer number. 3. Add 1 to arrive at the answer. Document1 119 Wagga Wagga Campus TAFE NSW Riverina Institute CERTIFICATE IV BUILDING STUDIES RESIDENTIAL GROUND FLOOR FRAMING AND FLOORING CLASS EXERCISE 1 O.K. the ground floor framing and flooring as specified and as shown in Drawing 8. SPECIFICATION NOTES - WOODWORK GROUND FLOOR FRAMING Floor framing to be F8 grade sawn hardwood. Bearers to be 100 x 75 spaced at 1800mm maximum centres. Floor joists to be 100 x 50 spaced at 450mm maximum centres. FLOORING Flooring boards to be 100 x 25 T & G Cypress pine. Closely cramp boards, double nail, punch and sand smooth on completion. Document1 120 Document1 121 WOODWORK/CARPENTER: Wall frame quantities formulas: Assume butt joint framing. Top and bottom plates: (over all wall plate measurement - 1 plate width) x 2 for top and bottom plates. Common Studs: (over length of bottom plate/stud spacing) Add 2 studs per opening to load bearing walls Add 1 stud for every wall junction Deduct for openings: width of opening/stud spacing -1. Jack studs: Number of refer to deductions for openings Length of stud length - opening height Noggings: Refer bottom plate length-openings Window and Door heads/lintels: Opening + 100mm Window Sill Trimmer: Window opening + 10mm each side Window Head Trimmer: Refer sill trimmer Type A sheet bracing: 2 per corner and 1 if spacing’s exceed 1 metre. Type B angle bracing: Allow in walls where ever bracing will fit in range of 30-60 degree allowance. Document1 122 TAFE NSW Riverina Institute CERTIFICATE IV BUILDING STUDIES RESIDENTIAL BUILDERS QUANTITIES AND ESTIMATING 1 (2182F) WOODWORK – WALL FRAMING CLASS EXERCISE 1 USING PLAN No. W1 Bill, measure and extend for the following items 100 x 50 WALL PLATES in long lengths butted together at intersections with top plates nailed and plated, bottom plates nailed to floor joists. 100 x 38 NOGGINS fixed between studs at 1.2m c/c in height <3.6 m 100 x 38 STUDS at 600mm c/c. Include for trimmer studs above and below door and window openings. 100 x 50 STUDS to openings (note this affects all openings less than 1.2m in width) 100 x 50 WINDOW SILLS HEADS (Note allow an extra 10mm each side of the opening) 100 x 50 WINDOW & DOOR HEADS (Note allow an extra 10mm each side of the opening) 175 x 50 WINDOW HEADS (Note allow an extra 100mm each side of the opening) 200 x 50 WINDOW HEADS (Note allow an extra 100mm each side of the opening) Specification - Allow for 5 door openings at 900 x 2100 and for windows as per the schedule. HEAD SCHEDULE Document1 OPENING HEAD SIZES W1 200 X 50 W2 200 X 50 W3 250 X 50 W4 200 X 50 W5 175 X 50 W6 100 x 50 W7 100 x 50 D1-5 100 x 50 123 Document1 124 ESTIMATING Scale: As shown Plan No, Estimating Woodwork/Carpenter Document1 125 Document1 126 WOODWORK MATERIALS Terms Sizes Waste Factors affecting costs Nail table LABOUR CONSTANTS PLANT Document1 127 MATERIALS Much information is available from many different sources and an estimator should keep up with the latest information from those sources. The estimator should also have an understanding of the relative trade jargon. Sources of the latest information include : TDA Forestry Commission Timber and Building Materials Association Plywood Association Standards Association COMMON TERMS USED WITH TIMBER Document1 Species :- Type of timber e.g. Alpine ash, Cypress pine, Blackbutt, Brushbox, Bluegum, Iron bark, Jarrah, Maple, Merranti, Mountain ash, Oregon, Radiata pine, Tasmanian oak, Tallwood, Turpentine, Western red cedar. There are many different species that you will come across in the building industry. These are just a few. The availability of the species required including the section sizes, lengths and grades are important to check. Short supply could mean higher costs, delays, having to import, transport costs and the problem of seeking alternatives. Grade :- Relates to the strength of the timber in bending and deflection. Given as an ‘F’ rating or as a MGP rating. Generally the higher the number the stronger the material. Refer to the span tables in the codes. The higher the grade the more costly the material will be. Always check the specification requirements. Seasoned :- Timber that has been kiln dried out under cover for a long period of time. Seasoned timber that is from a timber yard is usually dressed. Seasoned timber is lighter to work with than unseasoned timber and thus may allow for shorter labour constants. Unseasoned :- Timber that has not been put through a kiln. It is usually heavier than comparable seasoned timber because there is a high level of moisture still in the timber. This moisture will dry out over time and thus cause the timber to shrink. Because the timber is heavier than seasoned timber there may be a higher cost of transport for the same amount of unseasoned timber. Labour times will be slower when working with unseasoned timber because of the extra weight per member. Durability class :- Timber will be classified as number 1, 2, 3 or 4 durability. Number 1 is the most durable and number 4 is the least durable. All sapwood is classed as number 4 durability. However the sapwood can be chemically treated so it can be classified higher. Always ensure that the correct durability is used in the given situations. 128 Document1 Treated timber :- CCA is timber with copper, chrome and arsenic impregnated into the timber to help preserve it. Graded from 2 to 5 for different conditions. LOSP is another preservative treatment that stands for light organic solvent penetration. No matter what treatment the timber has had, always ensure that you understand the characteristics of the material when working with it. Painting requirements, disposing of the waste and the personal protective equipment required when working with it. Joint group :- J1 to J6 for unseasoned timber and JD1 to JD6 for seasoned timber. This relates to the timber’s strength in a joint and it is important when considering the tie down requirements for a job. Always check the specification details. DAR, D2S, RH, or RS :- These relate to the finish of the timber. Timber prices will vary according to the finish on the timber. Nominal :- Relates to the section size of the timber as sawn in the mill. Timber cut to 100 x 50mm is rough sawn and that is its normal size. When it has been dressed to 90 x 45mm it is the finished size. Always check the specification details. Defects :- Always check that you are receiving timber that is suitable for the job at hand. There may be times when you will have to reject some or all of a delivery because of the defects. Some of the timber may have excessive cupping, bowing, twisting, splits, knots, wanes, wants, gum veins, sloping grains, shakes, decay or some kind of insect attack. Time and schedules can be thrown out of order if materials have to be returned and then you have to wait for another order. Ensure you use a reputable supplier. 129 SECTION SIZES FOR STRUCTURAL MEMBERS WIDTHS NOMINAL 50 75 100 125 150 175 200 225 250 300 FINISHED 45 70 90 120 140 170 190 220 240 290 THICKNESSES NOMINAL FINISHED 25 19 31 25 38 35 50 45 75 70 100 90 125 120 150 140 LENGTHS OF STRUCTURAL MEMBERS Generally timber can be bought in 0.3m or 0.6m increments. Lengths start from 1.8 and may go up to 7.2m or more. Any length that is over 6.0m or more may cost more per metre or may take longer to obtain. Note that the labour constant may be affected when working with long members. Allowances The estimator must make consideration for waste, lapping, jointing and the like as the Quantity Surveyor only measures net as fixed in position, unless otherwise stated. (Refer ASMM Ed5 cl.3.1 and cl.4.5.). Therefore the estimator will have to be aware and allow for normal trade requirements, such as extra material, to allow for purchasable lengths of timber, waste and any other allowances deemed necessary to carry out the work, for the item being costed. Waste Allowances for Orderable Lengths of Timber The following allowances for waste and ordering timber in increments of 0.3 or 0.6 metres as the case may be, will be used as a guide for example in this text. i. Floor, wall and roof framing ii. Flooring, linings, weather boards etc. Random lengths Selected lengths used Document1 5% 10% 5% 130 Material Costs Factors that may influence the cost of timber are: delivery charge lengths exceeding 6.0m may only be available and charged for in increments of 0.6m. mill dressing long lengths specified lengths seasoning discounts availability of material stress grade chemical treatment Nail Table – Approximate number per kilogram Bullet and Flathead Size No. per Size No. per Size No. per mm kg mm kg mm kg 15 x 1.0 1000 50 x 2.0 780 75 x 3.75 145 25 x 1.4 3250 50 x 2.5 490 100 x 3.75 105 25 x 1.8 2000 50 x 2.8 380 100 x 4.5 80 30 x 2.0 1200 65 x 2.5 370 40 x 2.0 1000 65 x 2.8 300 40 x 2.5 600 75 x 3.15 208 For galvanised nails subtract approximately 10% from the above number of nails per kilogram. Document1 131 LABOUR CONSTANTS Average Details Nails required Unit Trade Hours No. Size Kg. Bearers @ 1800 cents 100 x 75 100m 13.4 44 75 x 3.75 0.3 Joists @ 450 cents 110 x 50 100m 8.6 222 75 x 3.75 1.5 @ 600 cents 100 x 50 100m 8.6 222 75 x 3.75 1.5 DEEP FLOOR JOISTS include trimming 175 to 300 deep x 50 thick 100m 15.2 222 75 x 3.75 1.5 SOLID STRUTTING to suit above 100m 20.2 800 65 x 2.8 2.66 100m 18.6 100 100 1.0 0.68 100m 17.0 100 x 3.75 75 x 3.75 As above 100m 12.0 200 100 x 3.75 2.0 200 75x 3.75 1.44 FLOOR FRAMING GROUND FLOOR – Hardwood UPPER FLOOR – Softwood add 5% for hwd. WALL FRAMING – Softwood add 5% for hwd. PLATES – housed 75 x 50, 100 x 50, 75 x 75 Thicknessed not housed 75 x 50, 100 x 50, 75 x 75 STUDS @ 450 or 600 75 x 50, 100 x 50, 75 x 75 NOGGINGS measured nett O/A Frame 75 x 50, 100 x 50 100m 13.2 800 75 x 3.75 5.5 DOOR HEADS & WINDOW SILLS 100m 12.0 100 75 x 3.75 0.68 WINDOW HEADS 150 – 300 x 50 x 75 100m 14.6 100 75 x 3,75 0.68 WALL BRACING timber metal 100m 100m 6.9 4.6 200 200 75 x 3.15 50 x 2.8 1.00 0.5 WALL PLATES – bedded in cement to masonry walls – assist brick layer 100 x 38, 100 x 50, 100 x 75 100m 9.75 44 75 x 3.75 0.3 CEILING JOISTS – fixed to timber wall plates 100 x 38, 100 x 50. @ .450 or 600 cents 100m 7.5 100 75 x 3.75 0.68 75 x 5, 100 x 50 CEILING & ROOFING FRAMING Using softwood, add 5% if hwd used Document1 132 Average Details Nails required Unit Trade Hours No. Size Kg. HANGERS – fixed to ceilings joists 150 x 38, 175 x 38, 200 x 50, 225 x 50, 250 x 8 100m 10m 12.0 15.0 400 400 75 x 3.75 75 x 3.75 2.75 2.75 RAFTERS – gable hip or hip and valley 100 x 38, 100 x 50 @ 450 or 600 cents 100m 14.3 100 75 x 3.75 0.68 RAFTERS – Skillion or flat roof 100-175 x 50 @ 450, 600 or 900 cents 200-300 x 50 @ 450, 600 or 900 cents 100m 100m 9.7 14.7 100 100 75 x 3.75 0.68 0.68 PURLINS – ave. spacing 2100 50 x 75, 150 x 75 100m 22.0 400 75 x 3.75 2.75 STRUTTS plumb and vertical struts 75 x 75, 100 x 75 100m 34.0 300 75 x 3.75 2.00 HIPS, RIDGES & VALLEYS measured nett 150 x 25, 150 x 31 100m 18.0 44 75 x 3.75 0.3 STRUTTING BEAMS 200-300 X 100 100m 15.0 44 75 x 3.75 0.3 ea ea ea 1.00 1.20 1.50 FASCIA & BARGE BOARDS fixed to timber framing 150-250 x 25, 150-250 x 38 100m 25.0 300 300 75 x 3.15 75 x 3.15 1.5 1.25 EAVES FRAMING – fixed at wall at fascia to support eaves 75 x 38 100 x 50 100m 100m 24.0 27.0 500 500 75 x 3.15 65 x 3.15 3.44 3.44 SOFT LININGS – fixed to above 4.5mm cellulose fibre cement including joint strips 100m2 23.50 400 75 x 3.75 0.3 EAVES QOAD – 25 x25 quad or similar 100m2 6.0 200 50 c 2.5 0.3 TRIMMERS – either nailed between ceiling joists or fixed to ceiling joist and wall plate. 100 x 38, 100 x 50, @450 or 600 cents PRE-FABRICATED STANDARD ROOF TRUSSES “gang nail” Erection only of softwood trusses including fixing of bracing and metal fastened. But does not include crane. up to 6,000 up to 9,000 up to 12,000 Document1 133 Average Nails required Details Unit Trade Hours No. Size Kg. FLOORING – T & G strip flooring (cut down and fixed to timber framing) 100mm Cypress/Radiata Pine 100m2 26.0 5250 50 x 2.5 13.0 100mm hwd as last 100m2 33.0 5250 50 x 2.8 13.0 17mm plywood 100m2 18.0 1805 65 x 2.8 6.0 19mm particle board6 100m2 18.0 1805 65 x 2.8 6.0 100m2 28 T & G sheet flooring Wet areas 16mm compressed FC PLANT All machinery used by a carpenter is allowed for in the wages received by way of a tool allowance. If the carpenter is a subcontract carpenter then the overall hourly rate charged should cover any of the tools for the job. On a large project where the carpenter may be using hoists or some other form of lifting equipment or scaffolding then this would be allowed for in the preliminaries section of the costing for the overall job. If you look at the code of practice from Workcover for working on roofs in both domestic and commercial environments then you will have some idea as to when scaffolding will be required. An alternative is use some form of a fall arrest system. Either way make sure that you allow for these costs when applicable. Document1 134 WOODWORK ESTIMATING NETT RATES MATERIAL COSTS F11 Sawn Hwd. @ $750.00 per m3 Construction timber :- F7 Radiata pine DAR @ $650.00 per m 3 F17 Kiln dried Hwd. @ $2000.00 per m 3 F7 Sawn Oregon @ $730.00 per m 3 NOTE: To convert the cubic price to a linear price divide 1m 2 by the sectional area of the timber. This will determine how many lineal metres there are in one m 3. e.g. 1m2 / (O.1 x 0.05) = 200 lineal metres. Then divide the cost per m3 by the total linear to give the price per metre. E.g.$650m3 / 200m = $3.25 per/m. E.g. 1m2 = (0.125 x 0.075) = 106.6 750 / 106.6 = $7.03/m. Finishing timber :- Flooring :Boards :- ex. 200 x 31 preprimed radiata pine fascia board @ $10.00 per m Strip flooring made form Black butt with an effective cover of 75mm and a thickness of 19mm is @ 2.80 per m 1.800 x 0.900 16mm Compressed Fibro Sheet Flooring @ $12.15/sheet. 75mm x 19mm Black butt Flooring @ $2.80/mtr. Plywood sheet bracing 7mm thick F14 @ $9.30 per m 2 Plywood sheet flooring F14 12.5mm thick for joist spacing @ 450mm c/c costs $14.81 per m2. Plywood sheet flooring F14 17mm thick for joist spacing @ 600mm c;c costs $18.25 per metre. Particleboard sheet flooring yellow tongue 19mm thick for joist spacings of 450mm costs $10.80 per m 2 Particleboard sheet flooring red tongue 22mm thick for joist spacings of 600mm costs $12.95 per m2 Accessories :- Steel angle bracing 19 x 19mm costs $2.00 per m Construction adhesive for sheet flooring – Allow $0.80 per metre of beading to joists and beading to joints. Joist hangers – allow 50 each. Nails :- Bright steel jolt head 100 x 3.75 = $76.60 per 25kg box 75 x 3.75 = $67.55 per 25kg box 75 x 3.15 = $77.35 per 25kg box 65 x 2.80 = $95.70 per 25kg box 50 x 2.80 = $75.05 per 25kg box 50 x 2.50 = $81.00 per 25kg box Galvanized steel jolt head Document1 100 x 3.75 = $159.10 per 25kg box 75 x 3.75 = $165.50 per 25kg box 65 x 2.80 = $170.42 per 25kg box 50 x 2.80 = $1602.00 per 25kg box 50 x 2.50 = $179.00 per 25kg box 135 Galvanized steel flat head 75 x 3.75 = $170.80 per 25kg box 65 x 2.80 = $180.30 per 25kg box 50 x 2.80 = $185.90 per 25kg box 50 x 2.50 = $192.00 per 25kg box LABOUR CONSTANTS Carpenter cost rate $13.82 per hour on cost on labour allow 34% of labour costs. NAIL QUANTITIES Refer to the Woodwork trade for the quantities of nails. WASTE Refer the Woodwork trade for the waste on materials. Allow 5% waste for sheet flooring. SAND OFF FLOOR BOARDS AND POLISH Subcontractor rate $37.00/m 2. Document1 136 CLASS EXERCISE From the Plan and Engineers Details handed out Bill, Measure and Extend the following quantities. 1. 125 x 75 F11 Sawn Hardwood Bearers butt jointed over centre of isolated piers. Spaced at 1800mm maximum centres. Basis 100m. 2. 100 x 50 F11 Sawn Hardwood Joists butt jointed over centre of bearer. Spaced at 450mm maximum centres. Basis 100m. 3. 3600mm x 900mm x 19mm yellow tongue sheet flooring to Entry, Lounge, Bed 1, 2, 3, wet area and Laundry. Basis 100m2. 4. 16mm compressed fibrous sheet flooring to Patio area. Basis 100m2. 5. 75mm x 19mm Blackbutt T&G flooring closely clamped, double nailed and punched to Family, Meals, and Kitchen area. Basis 100m2. 6. On completion smooth sand T&G Strip flooring boards. Basis 1m2. Document1 137 EXERCISE 1 Determine the nett rate for the following: 100 x 500mm thick F7 radiata pine DAR Top plated housed to take studs Use 75 x 3.75mm bright steel jolt head nails Basis: 100m Document1 138 EXERCISE 2 Determine the nett rate of the following: 100 x 38mm thick radiata pine DAR studs spaced @ 600mm c/c Use 75 x 3.75mm bright steel jolt head nails Basis: 100m Document1 139 EXERCISE 3 Determine the nett rate for the following: 100 x 38mm thick F7 radiata pine DAR noggings spaced @ 1350mm c/c Use 75 x 3.75mm bright steel jolt head nails Basis: 100m Document1 140 EXERCISE 4 Determine the nett rate for the following: 200 x 50mm thick F17 kiln dried hwd. Lintels placed over openings Use 75 x 3.75mm bright steel jolt head nails Basis: 100m Document1 141 EXERCISE 5 Determine the nett rate for the following: 100 x 50mm thick F17 radiata pine DAR window sills to window openings Use 75 x 3.75mm bright steel jolt head nails Basis: 100m Document1 142 EXERCISE 6 Determine the nett rate for the following: Type ‘A’ steel angle bracing 19 x 19mm cut into studs Use 50 x 2.8 galvanised nails Basis: 100m Document1 143 EXERCISE 7 {SAME AS ONE BEFORE} Determine the nett rate for the following: Type ‘B’ plywood sheet bracing 7mm thick nailed TO studs Nails spaced at 50mm c/c on the ends of sheets to plates Nails spaced at 150mm c/c along the sheets to studs Use 50 x 2.8 galvanised nails Allow 7 hours to fix 100m2 of sheet bracing Basis: 100m2 Document1 144 Quantities Pitch Roof / Trusses Document1 145 Document1 146 MEASUREMENT NOTES – PITCHED ROOF FRAMING Item a – Rafters: The total quantity of timber in rafters in a hipped end pitched roof is the same as a gable end pitched roof given the same plan dimensions and pitch. Therefore, when measuring the rafters, in the first instance, ignore the hipped ends and measure as a gable end pitched roof. First calculate the number of rafters, then the length of a common rafter. Use simple trigonometry to determine the net rafter length and add an allowance for the plumb cuts at each end of the rafter. It is recommended that 150 mm be added for the plumb cut allowance (P.C.A). Item b – Ridge: For this simple rectangular plan the length of the ridge is equal to the length of the roof less the width of the roof plus the thickness of one rafter. Item b – Hips: The net length of the hip is calculated by applying Pythagoras’s theorem and using the horizontal distance (H) and net rafter length (R) previously calculated for the rafters. It is recommended that 150 mm be added to the net hip length for the plumb cut allowance (P.C.A). Item c – Collar Ties: Allow for collar ties to each alternate pair of common rafters. Therefore the spacing distance is equal to the ridge length less one rafter thickness 7050 – 50 = 7000), and the centre spacing is twice the rafter centre spacing (2 x 600 = 1200). Item e – Bolts: Bolt length = 50 + 50 + 10 + 5 = 115 mm Document1 147 ROOFING 1. Rafter length 1 (i) √2 𝑠𝑝𝑎𝑛2 + 𝑟𝑖𝑠𝑒 2 (ii) 1 𝑠𝑝𝑎𝑛 2 𝐶𝑜𝑠 𝐿 1 Calculator steps 2 span 30 COS = 2. Rise of roof (i) Given (1.3m) (ii) Proportion (5:12) (iii) RATIO (iv) Angle (30) 1 (v) R = 2 span tan L 1 Calculator steps 2 span 30 tan = 3. No. of Rafters (𝑙𝑒𝑛𝑔𝑡ℎ 𝑜𝑓 𝑏𝑢𝑖𝑙𝑑𝑖𝑛𝑔) max 𝑠𝑝𝑎𝑐𝑖𝑛𝑔 +12 4. Length of Ridge length of building - span + 1 rafter thickness 5. Plan length Hip 1 2 6. Length of Hip (i) √𝑝𝑙𝑎𝑛 𝑙𝑒𝑛𝑔𝑡ℎ2 rise2 span 1.414 1 (ii) √2 𝑠𝑝𝑎𝑛2 + common rafter 2 7. Length Broken Hip long hip - short hip + cutting 8. Length of Valley refer hip length 9. Length of Purlin length of ext wall - 2 span 10. Length of Strutts 5 % total length of rafters 11. Strutting beams refer room size then code 12. Hanging Beams refer room size then code 13. Length of Collar Ties One row or purlin = 2 span + cutting Two rows of purlin = span & span 1 1 2 3 1 3 14. Fascia length of wall + (eave width 2) 15. Eaves sprockets/joists length of wall + eaves width max spacing 16. Roof Surface (length of rafter including overhang length of building including overhang) 2 Document1 148 TAFE NSW Riverina Institute Wagga Wagga Campus BUILDING STUDIES RESIDENTIAL QUANTITIES & ESTIMATING 1 CLASS EXERCISE 2 EXAMPLE – PITCHED ROOF FRAMING Following is a worked example illustrating the measurement of pitched roof framing. QUESTION: B.m.e the roof framing as specified and as shown in Drawings 8.3 and 8.4 SPECIFICATION NOTES WOODWORK ROOF FRAMING all roof framing to be seasoned F5 Oregon Frame up roof with members of the following sizes: 125 x 50 rafters spaced at 600 mm maximum centres 150 x 25 ridge and hip rafters 125 x 75 under purlins 100 x 50 collar ties fixed to rafters with 10 mm diameter galvanised bolts Document1 149 Document1 150 TABLE OF RAFTER LENGTHS (Per metre run of common rafters – plan length hip = 1414) Rise MM/M Common Rafter MM/M Run Creeper Difference Spacing 450 Creeper Difference Spacing 600 Hip MM/M run of C.R 1:58.80 17 1000 450 600 1414 2 1:25.57 35 1001 450 601 1415 3 1:19.23 52 1001 450 601 1415 4 1:14.29 70 1002 451 601 1416 5 1:11.49 87 1004 452 602 1417 6 1:9.52 105 1005 452 603 1418 7 1:8.13 123 1007 453 604 1420 8 1:7.14 140 1010 454 606 1421 9 1:6.33 153 1012 455 607 1423 10 1:6.68 176 1015 457 609 1425 11 1:5.15 194 1019 459 611 1427 12 1:4.69 213 1022 460 613 1430 13 1:4.33 231 1026 462 616 1433 14 1:4.02 249 1031 464 619 1436 15 1:3.73 268 1035 466 621 1439 16 1:3.48 287 1040 468 624 1443 17 1:3.27 306 1046 471 628 1447 18 1:3.08 325 1051 473 631 1451 19 1:2.91 344 1058 475 635 1455 20 1:2.75 3.64 1064 479 638 1460 21 1:2.60 384 1071 482 643 1465 22 1:2.48 404 1078 485 647 1471 23 1:2.48 404 1078 485 647 1471 24 1:2.36 424 1086 489 652 1476 25 1:2.15 466 1103 496 662 1489 26 1:2.05 488 113 501 668 1496 27 1:1.96 509 1122 505 673 1503 Pitch Angle 0 Pitch Ration 1 Document1 151 Document1 28 1:1.88 532 1133 510 680 151 29 1:1.80 554 1143 514 686 1519 30 1:1.73 577 1155 520 693 1527 31 1:1.66 601 1167 525 700 1537 32 1:1.60 625 1179 1531 707 1546 33 1:1.54 649 1192 536 715 1556 34 1:1.48 674 1206 543 724 1567 35 1:1.43 700 1221 549 733 1578 36 1:1.38 726 1236 556 742 1590 152 EXERCISE 17 Determine the nett rate for the following: 150 x 75mm thick F7 sawn Oregon purlins spaced at not more than 2100mm c/c Fix to the underside of rafters spaced at 600mm c/c Use 75 x 3.75mm bright steel jolt head nails Basis: 100m Document1 153 EXERCISE 18 Determine the nett rate for the following: 100 x 75mm thick F7 sawn Oregon struts spaced at 2400mm c/c cut and fixed to purlins and top plates Use 75 x 3.75mm bright steel jolt head nails Basis: 100m Document1 154 EXERCISE 19 Determine the nett rate for the following: 150 x 38mm thick F7 radiata pine hips cut and fixed in the roof Use 75 x 3.75mm bright steel jolt head nails Basis: 100m Document1 155 EXERCISE 20 Determine the nett rate for the following: 150 x 31mm thick F7 radiata pine ridge cut and fixed in the roof Use 75 x 3.75mm bright steel jolt head nails Basis: 100m Document1 156 QUANTITIES :- CARPENTER FASCIA/EAVES a) Fascia: Timber - Measure to external corners; add eaves width and thickness of fascia. Unit of measurement metres Metal - As above. Allow 1 fascia bracket per truss/rafter overhang b) Fascia barge boards: Use same calculations as per common rafter length c) Eaves soffit lining: Break into sections using the over-to-into method (refer brickwork). Calculate total length and multiply by width of eave. Joint strips between the sheets included in description. Unit of measurement metres squared. d) Eave soffit bearers/plate: Eave plate as per fascia measurement. Soffit bearer to every second truss/rafter. Length of plate as per width of eave minus thickness of plate. Unit of measurement in metres. e) Quad: Measure to external corners. Add thickness of quad to each corner. Unit of measurement metres. Document1 157 TAFE NSW Riverina Institute Wagga Wagga Campus BUILDING STUDIES RESIDENTIAL QUANTITIES & ESTIMATING 1 EXAMPLE – EAVES CLASS EXERCISE 1 Following is a worked example illustrating the measurement of fascias, barges, eaves soffit linings and associated trims. QUESTION: B.m.e the fascias, barges, eaves and trims as specified and as shown in Drawing 8.6, given that the roof pitch is 22.5 degrees. SPECIFICATION WOODWORK FASCIA AND BARGE BOARDS to be ex. 200 x 38 dressed and grooved bull nosed Oregon fixed in long lengths and mitred at external corners and joints. Provide matching infill panel at junction of fascia and barge boards at gable ends. EAVES SOFFIT LINING Line eaves with 4.5 mm thick fibre cement sheeting nailed direct to timber soffit framing and finished at joints with extruded plastic H section moulding. TRIMS Finish junction of eaves soffit lining and brickwork with 25 mm Pacific Maple quadrant mould mitred at external corners and joints. ROOF PLAN Document1 DRAWING 8.6 158 To date you have been able to: 1. Identify a trade 2. Determine what work is required for that trade (Bill) 3. Take off quantities for each part of the trade (Measure) 4. Calculate a net rate from a basis amount or calculate over a whole job (Extend) 5. Transfer a net rate to your quantities calculations to create a summary sheet for a specific trade (Net Cost) You have accessed labour constraints, material costs and the like to create the above. In the building industry some business owners/subcontractors provide a service where they will supply and install materials. This service is often taken up by a builder as all overheads, labour costs and materials are carried by the sub contractor. A rate can be supplied to the builder where the builder needs to identify a unit of measurement, measure and then create a cost by referring to the rates supplied by the sub contractor. Examples of such practices may be but not limited to: 1. Internal plasterer 2. Termite protection 3. Water proofing 4. Concreter 5. Painter 6. Wall/ceiling insulation 7. Electrician Refer to the rates shown below and on the next page. Using the plan provided by your trainer estimate the cost to: 1. Supply and install termite treatment 2. Supply and install waterproofing 3. Complete paint work 4. Electrician Document1 159 TERMITE TREATMENT Supply and install Termi-mesh to 110mm perimeter walls $15.00 /m Supply and install Termi-mesh to 230mm perimeter walls $25.00 /m Supply and install Termi-mesh to engaged piers $6.50 ea Supply and install Termi-mesh to isolated piers $12.90 ea SUB-CONTRACTOR RATES: PAINTER Basic house $30.00 /m2 (floor area) Garage $20.00 /m2 (floor area) Verandah $15.00 /m2 (floor area) Flush door $15.00 ea Panelled door $100.00 ea Entry door $100.00 Entry door/side light $150.00 Painted architrave/skirting $400.00 per house Cupboards $60.00 ea Painted windows $100.00 ea SUB-CONTRACTOR RATES: ELECTRICAL Internal Power points $60.00 ea Power Points weatherproof $110.00 ea Light points $50.00 ea 2 way switching $110.00 ea Wall oven $180.00 Hotplate $220.00 Tastic $100.00 ea TV Point $60.00 ea Splitter $30.00 Aerial stick $150.00 Phone point $60.00 ea Smoke alarm $100.00 ea Door bell with chime $200.00 Exhaust fan $90.00 ea Switchboard - single phase - three phase $750.00 $1200.00 Mains - single phase - three phase $25.00 /m $40.00 /m Document1 160 WATERPROOFING All prices are subject to inspection on site All measurements to the outside of the hobs or angle (up the side of bath is inc as floor area) Supply and fit angle at $12.50 per LIN MTR (Aluminium) Site Preparation All areas to be waterproofed must be clean and smooth surfaces or preparation time will be extra on rough surfaces Wall sheets to be fitted correctly All areas must be completely dry, without any trace of residue or permanent dampness Trade prices as from 1 July 2005 Size (with 1x single internal cnrs) 900 x 900 1000 x 900 1000 x 1000 1200 x 1000 1200 x 1000 1200 x 1200 1300 x 900 1300 x 1000 1300 x 1200 1400 x 900 1400 x 1000 1400 x 1200 1500 x 900 1500 x 1000 1500 x 1200 1600 x 900 1600 x 1000 1600 x 1200 1800 x 900 1800 x 1000 1800 x 1200 2000 x 900 2000 x 1000 2000 x 1200 Standard Bath 1675 x 760 Cnr Spa Bath 1800 x 1800 LC Floor Flanges (boarded floors) Floor waste control (ext to shower) Tap flanges Document1 M2 Other Int 0.81 0.9 1.0 1.08 1.2 1.44 1.17 1.3 1.56 1.26 1.4 1.68 1.36 1.5 1.8 1.44 1.6 1.92 1.62 1.8 2.16 1.8 2.0 2.4 Price $20.00 each $180.00 $185.00 $190.00 $200.00 $205.00 $225.00 $205.00 $215.00 $235.00 $213.00 $223.00 $240.00 $220.00 $250.00 $260.00 $225.00 $235.00 $265.00 $240.00 $250.00 $280.00 $255.00 $280.00 $300.00 $150.00 $195.00 $45.00 each $20.00 $7.00 each All wall floor junctions that require flashing in bathrooms or any other wet area can be done at a cost of $12.50 per LIN MTR. Any full floor area that needs to be done will cost $28.00 per SQ MTR. All work is carried out in accordance with Australian Standards Travel will be charged at $0.80 per km from Wagga Wagga Davco/Ormanoid products used, specifications available upon request All cheques payable to: Gareth Blacklock. Prompt payment would be appreciated within 14 days 161