Final Report Project Title: Flows and Regional Risk Assessment of Transporting Hazardous Waste in the U.S.-Mexico Border Region SCERP Project Number: HW95-1 Principal Investigators: Suleiman A. Ashur, Ph.D, P.E. Hadi Baaj, Ph.D., P.E. Heather O'connell Ramon Carrasco Department of Civil Engineering University of Texas at El Paso El Paso, Texas 79968-0516 and K. David Pijawka, Ph.D. Shuhbro Guhathakurta, Ph.D. School of Planning and Landscape Architecture Arizona State University Tempe, Arizona 85287-2005 >Chapters 1-3< Chapters 4 - 5 Chapters 6 - 7 Chapter 1 - Summary Research Objectives The objectives of this research project are: 1. To Create a database of the amount, type, and flows of hazardous waste from Mexico to the US. 2. To Develop a risk assessment model applicable to the border region implemented on a GIS platform and apply it to Sonora-Arizona case study. 3. To Analyze different management scenarios that will affect the transportation risks. Research Methodology To achieve the goals of this research project, the following tasks were undertaken: Task 1: Literature review of all problem components. Task 2: Data collection and analysis: Several data set are needed in this research: Hazardous waste shipment data: these data include the quantities, types, and flows of hazardous waste shipments from Maquiladoras in the Mexican State of Sonora to the State of Arizona in the US. Moreover, these data need to be confirmed through manifests available from the USEPA. Land use data: data on population densities in the US and Mexico along shipment route. Truck Accident Data: This is necessary to calculate the probability of accidents of trucks carrying hazardous waste shipments. Task 3: Development of solution framework: the proposed risk assessment and routing models are discussed later in this chapter. This task will consider computer modeling by establishing a GIS database of Arizona and Sonora highways with different attributes (i.e., length of road segments, speed limits, type, population densities along the route), and applying the risk assessment model to the GIS database. Task 4: Development and analysis of different management scenarios: a major contribution of this research is to identify the impacts of different risk management scenarios. There are two sets of scenarios: the first set of scenarios focuses on changes in the demand pattern (and amounts) such as (1) existing conditions, (2) increases in hazardous flows due to strict enforcement of environmental laws in Mexico, and (3) reduction hazardous flows due to construction of new recycling facilities in Sonora and/or Arizona. The second set of scenarios focuses on the impacts of routing hazardous waste under different preferences (such as minimum cost, minimum risk, risk equity, and/or a combination of thereof). Problems Encountered During the Research The only problem encountered in this research was the difficulty in collecting data from Mexico. We have contacted several institutions in Mexico and requested information on the amount of hazardous wastes generated by the Maquiladora. However, the information were not available to us because it was classified in Mexico or due the fact that it does not exists. In addition, a major problem was finding an existing GIS database for the highways in Mexico at the border region. Research Findings and Conclusions The anticipated growth of US industries in the northern part of Mexico render this research urgent. As the number of US industries in Mexico continues to grow, an increase in hazardous materials shipments will occur from the US to Mexico. This will create a specific pattern of hazardous material shipments that will impose risks for the population in the US, in general, and the population in the states of Arizona, California, New Mexico, and Texas, in particular. The US-Mexico border region is a growing source of hazardous waste. The research has provided information showing a substantial increase in the number of shipments of hazardous wastes over the last several years from Mexico to the US. There is an urgent need to better manage the hazardous waste generated in Mexico by either building new disposal facilities or recycling plants. This will enable the development of policies dealing with the mitigation and reduction of risks of transporting hazardous waste in the border region. The actual quantities of hazardous waste generated by the maquiladora plants are still unknown. The majority of the waste is not likely being shipped to the US or receiving proper treatment, recycling, or disposal in Mexico. The problem will become more severe as the maquila plants grow. Increasing hazardous waste shipments will dramatically increase risk levels. Following are some conclusions pertaining to the test case. These conclusions may or may not be applicable to the whole US-Mexico border region. First, most of the Maquiladoras plants that shipped hazardous waste from Sonora to Arizona were concentrated in the city of Nogales (17 plants). Most of these Maquiladoras have recorded one shipment, only six plants have recorded two or three shipments. This turnout of shipments is very low. However, it is consistent with the turnout of shipments of all Maquiladoras in general. This pattern reinforces the need for strict and better management for the compliance of the Maquiladoras with hazardous waste shipment regulations. Studying several management scenarios was a successful tool for helping to develop new policies in the border region. The United States has a plan to upgrade some ports of entry in the border region to accommodate the anticipated influx of shipments under NAFTA. This step may reduce the congestion at the ports of entry, but it will increase the risk factors along the existing shipment routes. Some management scenarios had little effect on reducing risk. However, this could be limited to this test case only. A major reduction of risk occurred when building a new treatment, storage, or disposal facility in the border region, specifically in Mexico. A better scenario would be developing more than one TSD facility. A major risk and cost increase were generated from Maquiladoras located away from the border cities. The major concentration of maquiladora plants is at the border cities and border states. The rest of plants are located in the middle and southern part of Mexico. The USEPA and Arizona Department of Environmental Quality databases have recorded shipments only from the border states. These unconsidered plants should be studied closely to find out the way these plants manage their hazardous waste. Recommendations for Further Research The following areas could be considered for future research: 1. A study on the impact of building new ports of entry at the border region and the degree to which such facilities would reduce risk level. 2. A study to estimate the quantities of hazardous waste generated in the future and its adverse impact on human and environment 3. More research should be conducted on improving the environmental risk model. 4. An urgent need for building a GIS database for the entire border region. 5. More studies are needed to study the impacts of spills as a function of road type and population density in both Mexico and the US. Chapter 2 - Introduction Problem Background The maquiladora industry or Maquiladoras has grown substantially over the last decade. Maquiladoras is the name of the US-owned assembly plants in Mexico. Most of these industrial plants are located in the northern part of Mexico in an area known as the USMexico border region. The number of these industries grew from 585 in 1982 to 2,153 plants in 1993 (1). There is also growing evidence that these industrial plants produce substantial amounts of hazardous waste as byproducts of their industrial processes. It is estimated that the Baja California Maquiladora industry generates about 100,000 tons of hazardous waste per year, the equivalent of 12% of California's 1989 estimate of in-state hazardous waste generation (2,3). Under 1988 Mexican environmental law, hazardous waste generated by US companies must be returned to the US for treatment and disposal (1). However, only 10% of the companies in the Mexican states of Baja California and Sonora have requested official shipments of hazardous waste to the US (3). The remaining hazardous waste was either recycled, stored on site, or illegally dumped in the border region. The problem of transboundary movement of hazardous materials surfaced after the Environmental Cooperation Agreement (La Paz Agreement) in 1983 between the US and Mexico. This agreement established an area of 100 kilometers on both sides of the USMexico border within which parties agreed to cooperate "for protection, improvement and conservation of the environment." Each government designated its national coordinator to implement the agreement by its environmental authority: the United State Environmental Protection Agency (USEPA) and the Secretariat of Ecology and Urban Development (SEDUE). Since the La Paz 1983 agreement, there have been five annexes, each dealing with a specific transborder problem. Most importantly, for the purpose of this research, Annex III deals with the transborder shipment of hazardous waste and hazardous substances between the two countries. The problem addressed for Mexico in Annex III with respect to the transboundary movement of hazardous waste is two-fold: (1) the need to prevent illegal and unregulated dumping in Mexico from the US sources; and, (2) the lack of infrastructure (i.e. landfills, recycling plants) in Mexico to treat and dispose of hazardous waste produced by the maquiladora industry. The US agreed that hazardous waste generated by the Maquiladoras would continue to be returned to the US, as required by Mexican law (4). Environmental Transportation Issues in the Border Region Generally speaking, most of the hazardous waste generated by the maquiladora industry should be shipped back to the US, for treatment and storage, or adequate treatment capacity should be developed in Mexico. These shipments contain constituents that are hazardous to human health and to the environment. For example, 1,215 tons of ignitable waste and 411 tons of corrosive waste were shipped from Mexico to the US in 1992. These wastes have high risks in case of traffic accidents, especially if such events occur in highly populated areas in Mexico or in the US (5). The more worrisome part of this problem is the lack of knowledge of the pattern of movement regarding the remaining hazardous waste. Authorities on both sides of the border has been ignoring the problem for a long time as if it did not exist. Serious enforcement activity of Mexico's environmental regulations pertaining to hazardous waste is only now beginning to be recognized. With the amount of hazardous waste shipments expected to increase dramatically in a short period of time, the transportation risk problem will become difficult to manage. Currently, in the US, the disposal of hazardous waste is a serious challenge because of escalating amounts and decreasing capacity for treatment and disposal. The capacity of landfill disposal is reaching its maximum because of increasing restrictions that have to be met with this option and the closure of existing facilities. The potential for opening new disposal facilities is very limited. With the implementation of the North American Free Trade Agreement and the continuing growth of industries in the border region, the transportation of hazardous waste has become a serious policy issue. It is now, more than ever, necessary to study the problem and propose solutions under different management scenarios that may exist in the near future. Problem Description Hazardous material is defined as any material that could present a danger during shipment by ground, air, sea or any other mode of transportation such as pipe line. An example would be the transporting of explosives from one place to another. Hazardous waste, on the other hand, is defined by the Resource Conservation and Recovery Act (RCRA) legislation (1976) as "a solid waste, or combination of solid wastes, which because of its quantity, concentration, or physical, chemical, or infectious characteristics may: (1) cause, or significantly contribute to, an increase in mortality or an increase in serious irreversible or incapacitating reversible illness or (2) pose a substantial present or potential hazard to human health or the environment when improperly treated, stored, transported or disposed of or otherwise managed." While the definition refers to "solids," it has been interpreted to include semisolids and liquids. Hazardous waste account for 0.2% of all hazardous material traveled yearly in the US (6). Currently, there is no complete database providing information on the pattern of shipments of waste from the maquiladora industries as well as the shipment routes to disposal facilities. Furthermore, it is widely expected that the amount of hazardous waste will increase substantially as a result of the North American Free Trade Agreement (NAFTA) and the accompanying anticipated relocation of US industries to Mexico. In addition, binational environmental regulations and those in Mexico are beginning to be seriously implemented. That will result in substantial flows in hazardous waste from generator sources to the treatment and disposal facilities in the border region. The nature of the risks in transporting hazardous materials and waste requires study to provide management options to reduce risk and respond to transportation accidents involving hazardous waste. Moreover, environmental compliance is taking on new urgency in Mexico as a result of inspections by the Secretariat of Social Development (SEDESOL), the federal successor agency to SEDUE. For example, in the mid-July of 1992, an inspection took place at one Mexicali environmental treatment firm, Mexaco, which resulted in a shutdown warrant of the company and jailing of its general manager. The company had been storing drums full of hazardous waste in its site from various maquiladora, and was unable to accurately report on the contents of some drums (7). In general, there are two types of shipments of hazardous substances across the USMexico border region: 1) shipments of hazardous materials (raw materials) from the US to Mexico as part of the industrial process, which can be classified as many-origins-tomany-destinations shipments, as shown in Figure 2.1 (a) (8). This pattern is a complex one because of the substantial amount and diversity of hazardous materials shipments which render it extremely difficult to track; the lack of a regulatory tracking system adds to the problem; 2) shipments of hazardous waste from Mexico to US as a by product of US industries in Mexico. This pattern is less complex and is classified as many-originsto-few-destinations, as shown in Figure 2.1 (b) (8). The goal of this USEPA-sponsored research is to develop an analytical framework for environmental transportation issues by assessing the transportation risks of shipping hazardous waste in the border region. The solution will be approached by utilizing the Geographic Information System (GIS) technology. GIS is defined as a system for collecting, storing, manipulating, and presenting geographic data. System refers to the integration of computer hardware, software, and data. In 1992, Perry et al. conducted a major and comprehensive research study on the hazardous waste generated by the Maquiladora industry in the US-Mexico border region. Based on data from the state of Baja California in Mexico, the quantities of hazardous waste generated by Baja maquiladora were estimated based on the amounts of raw material utilized by a sample of 34 assembly companies (1,2,3). Perry et al. assumed that because most of these hazardous substances were used to facilitate assembly rather than in manufacturing, the amount of hazardous waste generated would be close to the volume or weight of the imported hazardous substances. In total, there were 117 different hazardous materials imported annually. The study reported that approximately 9,592 metric tons of solids and 2,063,606 liters of liquid substances were imported to these sample plants. When extrapolated, the 318 Baja maquiladora generated 100,000 tons of waste in 1988. On this basis, an individual plant would generate 315 tons of hazardous waste per year. These materials can be classified into three major categories: (1) a wide range of solvents such as acetone and methylene chloride; (2) acids and alkaline substance such as sulfuric and hydrochloric acids; and (3) heavy metals such as lead and nickel (3). Figure 2.1 Patterns of hazardous waste shipments across the US-Mexico border region. 2.4 PROBLEM DEFINITION The study estimated the total quantity of hazardous waste generated, by assuming that such quantities were equal to the amount of raw material imported by the sample plants. Determining the quantities generated by the 34 sample plants and the total number of plants, the study calculated the total quantities of hazardous waste generated by the Maquiladora industry. Another major finding was the detection of traces of Volatile Organic Chemicals (VOCs) used in printed circuit board assembly process in New River at the US-Mexico border. Although the above study was a major step in bringing the hazardous waste issue to surface, it lacked precision by its emphasis on a small sample of industries, and did not address the problem of transportation risk. This research is an attempt to address two overriding issues regarding the transport of hazardous waste in the US-Mexico border area. The first issue concerns the lack of a current comprehensive database that tracks the amount and flows of hazardous waste shipments, determines the risks to population and the environment based on actual hazardous waste shipment data, and identifies of the patterns of shipments (their origins, destinations, and transport routes). The second issue is the growing need for a risk assessment transportation model that can readily be used for the border region and serve as a valuable tool for formulating different management scenarios aimed at transportation risk reduction and/or equity. The need for such tool is further emphasized by the anticipated growth in hazardous waste shipments due to the NAFTA-related industrial growth. Chapter 3 - Methodology Introduction To achieve the goals of the research, the accomplishment of the following tasks are to undertaken: Task 1: Literature review of the different problem components. Task 2: Data collection and analysis: Several data set are needed in this research: Hazardous waste shipment data: these data include the quantities, types, and flows of hazardous waste shipments from Maquiladoras in the Mexican State of Sonora to the State of Arizona in the US. Moreover, these data need to be confirmed through manifests available from the USEPA. Land use data: data on population densities in the US and Mexico along shipment route. These data were collected from different resources and are presented later in this report. Truck Accident Data: This is necessary to calculate the probability of accidents of trucks carrying hazardous waste shipments. This subtask will be discussed later in this chapter. Task 3: Development of solution framework: the proposed risk assessment and routing models are discussed later in this chapter. This task will consider computer modeling by establishing a GIS database of Arizona and Sonora highways (implemented on TransCAD platform) with different attributes (such as length of road segments, speed limits, type, population densities along the route) and applying the risk assessment model to the GIS database. Task 4: Development and analysis of different management scenarios: a major contribution of this research is to identify the impacts of different risk management scenarios. There are two sets of scenarios: the first set of scenarios focuses on changes in the demand pattern (and amounts) such as (1) existing conditions, (2) increases in hazardous flows due to strict enforcement of environmental laws in Mexico, and (3) reduction hazardous flows due to construction of new recycling facilities in Sonora and/or Arizona. The second set of scenarios focuses on the impacts of routing hazardous waste under different preferences (such as minimum cost, minimum risk, risk equity, and/or a combination of thereof). Risk Assessment Model The solution methodology relies on the development of a suitable risk assessment model. This is accomplished in three steps: (1) selecting a general category under which the risk assessment model will be implemented; (2) review of different risk assessment models in the selected area; and (3) selecting a risk assessment model appropriate for the border region. To select a suitable model one may either choose an existing model (or a combination of existing models) from the literature, or develop a new risk assessment model. Selecting Model's Category After extensive review of all risk models and their advantages and disadvantages (Table 2.1), the category of probabilistic risk assessment models was selected as the appropriate area of investigation. This selection was based largely on the fact that all data required for the analysis was not complete or available. In probabilistic risk assessment, risk is calculated as the product of the probability of occurrence of a hazardous waste accident (or incident) and the consequences of that accident. The outcome of the risk estimation process is the calculated risk associated with each link in the transportation network model. If the objective is to minimize the risk in a network, the calculated risk will be the input to the proposed routing model (9). Alternatively, if the objective is to minimize cost, transportation cost will be the attribute of each route segment. However, in this type of research, most of the time both cost and risk need to optimized to construct a risk profile. Review of Probabilistic Risk Assessment Models A key component in probabilistic risk assessment models is the calculation of truck accident probabilities and the probability of different outcomes of each accident. In the following sections, the development of truck accident probabilities is presented. Truck Accident Probabilities In the current United States Department of Transportation (USDOT) guidelines, the probability of a hazardous materials accident is computed as follows (10,11): P(A)i = ARi x Li (3.1) where: P(A)i = probability of a hazardous materials accident for route segment i . ARi = accident rate per vehicle-mile for all vehicle types on Route Segment i . Li = length (in miles) for route segment i. In 1990, Harwood et al., proposed a modification to equation 3.1 (10). Their rationale was that having a truck accident does not necessarily mean a release of hazardous material. To remedy this, they proposed the following equation: P(R)i = TARi x P(R/A)i x Li (3.2) where: P(R)i = probability of an accident involving a hazardous materials release for route segment i. TARi = truck accident rate (accidents per vehicle-mile for route segment i). P(R/A) = probability of hazardous materials release given an accident involving a hazardous materials-carrying truck for route segment i. There are two reasons that render equation (3.2) more appropriate than equation (3.1) for hazardous materials routing analysis: (1) risk is based on truck accident rates rather than just the probability of an accident, and (2) risk is based on truck accident rates rather than all-vehicle types accident rates. Based on equation (3.2), default truck accident rates and release probabilities for the use in hazardous materials routing and analysis were calculated in Table 3.3. These default values were calculated as shown in Tables 3.1 and 3.2 Table 3.3 (37) presents typical values of truck accident rates and release probabilities that can be used as default values in equation (3.2). A key aspect of Table 3.3 is that both truck accident rates and release probabilities vary with area type (urban or rural) and roadway type. The data in Table 3.3 could be used as national default values, however, these data limit the analysis to the level of release of hazardous materials given an accident. In reality, the outcome of the accident could be: (1) spill, (2) fire, (3) explosion, and (4) threat. Glickman in 1992, used the same procedure in a more detailed analysis for risk assessment of transporting flammable liquids in bulk (13). He used the following equation in his analysis: P(X) = P(A) x P(R/A) x P(X/A,R) (3.3) where: P(X) = probabilities of each of the possible outcomes X (i.e., spill, fire, and/or explosion. No threat component were considered). P(A) = probability of a truck accident. P(R/A) = probability of a truck accident involving a release. P(X/A,R) = probability of an outcome X given a truck accident and a release. The probabilities P(A) that a truck will have an accident on a given route segment i is estimated by multiplying the segment's length, in miles, by the estimated accident rate, measured in accidents per truck-mile. P(A)i = TARi x Li (3.4) TABLE 3.1 TRUCK ACCIDENT RATES BY STATE AN AREA AND ROADWAY TYPES (9). Highway Class Area Type Truck accident rate, TARi (accidents per million veh-mi) Roadway Type California Illinois Michigan Average * Rural Two-Lane 1.73 3.13 2.22 2.19 Rural Multilane undivided 5.44 2.13 9.50 4.49 Rural Multilane divided 1.23 4.80 5.66 2.15 Rural Freeway 0.53 0.46 1.18 0.64 Urban Two-Lane 4.23 11.10 10.93 8.66 Urban Multilane undivided 13.02 17.05 10.37 13.92 Urban Multilane divided 3.50 14.80 10.60 12.47 Urban One-way street 6.60 26.36 8.08 9.70 Urban Freeway 1.59 5.82 2.80 2.18 * weighted average by veh-mi of truck travel TABLE 3.2 PROBABILITY OF HAZARDOUS MATERIALS RELEASE GIVEN THAT AN ACCIDENT HAS OCCURRED, AS A FUNCTION OF HIGHWAY CLASS (9). Highway Class Area Type Roadway Type Probability of hazardous materials release given an accident, P(R/A)i California Illinois Michigan Average * Rural Two-Lane 0.10 0.071 0.073 0.086 Rural Multilane undivided 0.10 0.071 0.064 0.081 Rural Multilane divided 0.09 0.064 0.062 0.082 Rural Freeway 0.08 0.111 0.095 0.090 Urban Two-Lane 0.08 0.059 0.069 0.069 Urban Multilane undivided 0.06 0.052 0.055 0.055 Urban Multilane divided 0.07 0.048 0.058 0.062 Urban One-way street 0.07 0.050 0.056 0.056 Urban Freeway 0.06 0.055 0.067 0.062 TABLE 3.3 DEFAULT TRUCK ACCIDENT RATES AND RELEASE PROBABILITY FOR USE IN HAZARDOUS MATERIALS ROUTING AND ANALYSIS (9). Highway Class Area Type Roadway Type Truck accident Probability of Releasing accident rate (accidents per release given rate (releases per million veh-mi) an accident million veh-mi) TARi* P(R/A)i** Rural Two-Lane 2.19 0.086 0.19 Rural Multilane undivided 4.49 0.081 0.36 Rural Multilane divided 2.15 0.082 0.18 Rural Freeway 0.64 0.090 0.06 Urban Two-Lane 8.66 0.069 0.60 Urban Multilane undivided 13.02 0.055 0.77 Urban Multilane divided 12.47 0.062 0.77 Urban One-way street 9.70 0.056 0.54 Urban Freeway 2.18 0.062 0.14 * : Calculated from Table 3.1 ** : Calculated from Table 3.2 where: P(A)i = probability of a truck accident for route segment i. TARi = truck accident rate (accidents per million truck-miles for route segment i). Li = length (in miles) of route segment i. The conditional probability of a release given an accident occurrence P(R/A) can be calculated from past historical data, if available, or can be expressed in terms of other probabilities for which estimates can be derived from information that appears in the literature: P(R/A) = P(R, O/A) + P(R, N/A) (3.5) where: O = the event that an overturn occurs during the accident. N = the complement of the event O, a non-overturn. This equation holds because the O and N events are mutually exclusive. Note that this equation can be used in this specific case because the data for different element were available or could be calculated. However, this may not hold in other cases. Each term on the right hand side of equation (3.5) can be replaced with the product of two probabilities, based on the operative definition of conditional probability: P(R/A) = [P(O/A) x P(R/A,O)] + [P(N/A) x P(R/A,N)] (3.6) Substituting equations (3.4) and (3.6) in Equation (3.3): P(X)i = {TARii x Li} x {[P(O/A) x P(R/A,O)] + [P(N/A) x P(R/A,N)]}i x P(X/A,R)i (3.7) By comparing this equation to equation 3.2, equation 3.7 can be presented as: P(X)i = P(R)i x P(X/A,R)i (3.8) In summary, Harwood's modified equation (3.1) calculates the probability of an accident by adding a component that considers the conditional probability of a release given an accident while Glickman went further by considering outcomes of a release given the occurrence of an accident. Selecting the Probabilistic Risk Assessment Model The model in equation (3.7) is considered an acceptable probabilistic risk model for the assessment of hazardous materials shipments. This model can be used in calculating the risks associated with the shipment of hazardous waste in the border region. However, it requires an extensive data availability and analysis in order to evaluate the different variables in the model. These specific data are very difficult to obtain. Moreover, one main goal of this research is to study the transportation issues related to the hazardous waste shipments based on considering both risk and cost rather than developing a risk model only. Developing a Risk Assessment Model for the Border Region It is important to present a complete picture of different patterns of hazardous materials and hazardous waste shipments generated by the Maquiladoras. To achieve this goal, it is necessary to introduce transportation risk pathways generated by the shipments of hazardous materials from/to different maquiladora plants in Mexico. Transportation Risk Pathways The analysis of the risks of transporting hazardous substances and waste in the USMexico border region is a complex task. Achieving this task requires the ability to separate the various patterns of shipments into transportation pathways. The first pattern of transportation pathways is characterized by shipments of hazardous substances to individual maquiladora for processing and assembly purposes (Figure 3.1). The majority of these substances are imported from the US industries as raw materials to be used in treatment, degreasing, cleaning materials in assembly oriented industrial processes. However, some of these transboundary shipments maybe regenerated by instate Mexican shipments of these substances. These shipments will create two groups of pathways as shown in Figure 3.1: 1) pathways from the US to the maquiladora plants in Mexico, and 2) pathways within Mexico (i.e., pathways of shipment from Mexico industries to the Maquiladoras). Most importantly, there are transportation risks associated with transboundary shipments of raw material to the maquiladora plants both in the US and in Mexico. The USEPA database shows that of the 2,153 Maquiladoras producing hazardous waste in 1992, only 329 industries have records of shipments to the US. This means that only 15% of Maquiladoras have actually transported waste to the US. As shown in Figure 3.2, two risk pathways are apparent from these shipments: waste may go directly to a disposal facility in the US for incineration or landfilling, or may be reimported by a US recycling facility for treatment. In addition, two additional indirect risk pathways are apparent from recycled hazardous waste: a) the transport of residual hazardous waste from the recycled facility to a point of disposition, and b) shipments of re-used and treated waste for industrial purposes. At this point, Mexican environmental law provides a safe haven by allowing the storage of hazardous waste at a maquiladora facility indefinitely, based on technical storage standards that are being developed. Moreover, some of none-RCRA hazardous waste generated at the plants can and are being shipped to recycling and reuse plants in Mexico. In addition, some waste is also sent either to disposal facilities (i.e., landfills) or to the off-site storage facilities in Mexico. Transboundary shipments of hazardous waste from Mexico to the US have several pathways. According to Mexican law, hazardous waste generated by the Maquiladoras should be shipped back to the US for treatment, storage, or disposal (TSD). The number of such shipments on a yearly basis is unknown but a handful of hazardous waste recycling plants in northern Mexico are operating. The Titisa recycling facility in Baja California has a capacity of recycling 15,000 tons of hazardous waste, representing an estimated 15% of the waste produced by Baja maquiladoras (3). Transportation risks are also incurred by shipments from these recycling facilities either through the transport of usable byproducts from recycling or the transport of residual hazardous waste requiring disposal. Information on shipment patterns of residual waste to disposal facilities is not available at this time. Substantial growth is anticipated in recycling facilities that utilize hazardous waste generated from the maquiladora industry. Although a fairly robust database of generation-to-destination flows of hazardous waste has been generated, the database is limited to reported waste streams from generators in Mexico to first-line TSD facilities in the US. The pattern of shipments and the amount of hazardous waste shipped from the Maquiladoras to different Mexican facilities remain unclear. Moreover, the amounts of hazardous waste from Mexico that are not recorded in RCRA manifests but nevertheless do enter the US are also not available. At this juncture in the research, the available data will permit a reasonable picture of direct transboundary shipments of hazardous waste to TSD facilities in the US. Mathematical Development of the Risk Assessment Model In general, any hazardous material shipment has the potential of generating risk at two possible locations: at the facility during loading and unloading and at any point along the shipment route. Transportation risk results from equipment failure during shipment or by traffic accident. In this research it is assumed that the risk generated by loading and unloading at different facilities and the possible risk generated by equipment failure is minimal. The total quantity of risk generated by hazardous material shipments is equal to the risk of hazardous material shipped to the US industries in Mexico plus the risk of hazardous wastes shipped out from these industries. This can be expressed by the following equation: Risk total = Risk(HM) + Risk(HW) (3.9) where: Risk total = Total Risk generated by maquiladora plants. Risk(HM) = Risk of shipments of hazardous material to the Maquiladoras. Risk(HW) = Risk of shipments of hazardous waste from the maquiladora plants to TSD facilities in Mexico and in the US Transportation Risk of Hazardous Material The risk of hazardous materials shipped to the US industries in Mexico is equal to the risk generated from the shipment of hazardous material from the US and Mexican sources of raw materials to the Maquiladoras in Mexico. By ignoring the stop-over at ports of entry, the transportation risk associated with these shipments can be presented in the following equation: M Sl TR(sim) + { Risk(HM) = m=1 SJ si=1 TR(sjm)} sj=1 (3.10) where: i = an index, representing the country of Mexico. j = an index, representing the country of US. si = an industrial plant in the US that supplies raw material to the maquiladora. sj = an industrial plant in Mexico that supplies raw material to the maquiladora. SI = total number of the US suppliers of raw materials to the maquiladora. SJ = total number of the Mexican suppliers of raw materials to the maquiladora. m = maquiladora plant in Mexico. M = total number of the maquiladora plants in Mexico. TR = transportation risk associated with a hazardous materials shipment. This problem is defined as the many-origin-to-many-destination problem (Figure 3.1). This problem is also very complex and sometimes it is impossible to capture all shipments of raw material due to the many reasons discussed previously in chapter 2. 3.3.2.2 Transportation Risk of Hazardous Waste The risk of transporting hazardous wastes is defined as the many-origin-to-fewdestination problem as shown in Figure 3.2. This can be calculated using the following equation: M Risk(HW) = Risk (HW)m m=1 (3.11) whereby Risk(HW)m is defined as: RJ Risk(HW)m = SI TR(mrj) + rj =1 RI DJ TR(msj) + si=1 LI + TR(mdj) + TRj + dj=1 + TRi TR(mri) TR(mli) ri=1 li=1 (3.12) where: i = an index, representing Mexico. j = an index, representing the US. ri = recycling facility in the US. li = disposal facility (landfill/incinerator) in the US. rj = recycling facility in Mexico. sj = storage facility in Mexico. dj = disposal facility (landfill) in Mexico. RI = total number of recycling facilities in the US. LI = total number of disposal facilities in the US. RJ = total number of recycling facilities in Mexico. SJ = total number of disposal facilities in Mexico. DJ = total number of disposal facilities (landfills) in Mexico. m = maquiladora plant in Mexico. M = total number of maquiladora plants in Mexico. TR = transportation risk associated with a hazardous material shipment. TRi and TRj are the transportation risk associated with the shipment of hazardous substances from the recycling plants after their processing of hazardous waste. Such shipments consist of two types: 1) shipments of recycled materials to reuse industries and 2) shipments of the remaining hazardous waste to disposal sites. In mathematical form, TRi can be expressed as: RI FI TR(rifi) + { TRi = ri=1 LI fi=1 TR(rili)} li=1 (3.13) where: ri = recycling facility in the US. li = disposal facility in the US. fi = reuse material facility in the US. RI = total number of recycling facilities in the US. LI = total number of disposal facilities in the US. TR = transportation risk associated with a hazardous materials shipments FI = total number of the reuse material facilities in the US. and TRj can be expressed as: RJ FJ SJ DJ + { TRj = rj=1 + TR(rjfj) TR(rjsj) fj=1 sj=1 TR(rjdj)} dj=1 (3.14) where: rj = recycling facility in Mexico. sj = storage facility in Mexico. dj = disposal facility (landfill) in Mexico. RJ = total number of recycling facilities in Mexico. SJ = total number of the storage facilities in Mexico. DJ = total number of disposal facilities (landfills) in Mexico. FJ = total number of the reuse material facilities in Mexico. In this research, the risk addressed is only the component of the overall transportation risk which covers the shipment of hazardous waste from the Maquiladoras in the Mexican state of Sonora to treatment, storage, and disposal facilities in the US State of Arizona. The mathematical component that addresses this problem is part of equation (3.11): M Rl TR(mri) + { Risk(HM) = m=1 LI ri=1 TR(mli)} li=1 (3.15) where: i = an index, representing Mexican state of Sonora. j = an index, representing the US state of Arizona. ri = recycling facility in Arizona. li = disposal facility in Arizona. RI = total number of recycling facilities in Arizona. LI = total number of disposal facilities in Arizona. m = maquiladora plant in Sonora. M = total number of maquiladora plants in Mexico. TR = transportation risk associated with a hazardous materials shipment. 3.3.3 Transportation Risk Assessment Model A major goal in developing this model is to capture the risk associated with the shipments of hazardous waste from the maquiladora industries to the US, on humans and on the environment. The human factor is typically measured by population exposure to hazardous waste. The population exposure can be measured by the number of people living within a one mile along the transportation routes. With respect to measuring environmental impacts, one approach is to obtain the costs of site clean-up of hazardous waste as a result of an accident. A second approach that may be considered is the cost of traffic delay due to an accident involving a hazardous waste shipments. In this case, the delay cost consist of direct cost (fuel cost) and indirect cost (pollution to the environment) due to the temporarily closure of a highway to clean up the accident site. As stated previously, transportation risk is calculated as the product of the probability of occurrence of a hazardous material accident and the consequences of that accident. i.e., TRk = P(R)k x V(R)k x A(R)k x C(P,E)k (3.16) where: k = an index representing a route segment on a transportation network. TREk = potential transportation risk associated with hazardous wastes shipments for route segment k. P(R)k = probability of an accident involving a hazardous waste release for route segment k. V(R)k = quantity of hazardous waste spilled by a release given an accident, in gallons, for route segment k. A(R)k = area impacted per gallon released, for route segment k. C(P,E)k = consequences on population and the environment for route segment k. Now, the probability of an accident is given in equation (3.2): P(R)k = TARk x P(R/A)k x Lk As stated before, the first two components are given in Table 3.2, while the third term, Lk, is the length of the route segment. Since hazardous waste consists of liquid and solids, the outcome of an accident could be a spill or a threat only. However, some hazardous waste are ignitable and could catch fire, but these outcomes are ignored in this research because of: 1) the hazardous waste is usually shipped in drums which reduces the probability of an explosion, and 2) hazardous waste in the drums consist mostly of a mixed waste. This will reduce the concentration of the ignitable material and the probability of having an explosion. The quantity of release given an accident is calculated as the average amount of hazardous waste released in different hazardous waste accidents. A second approach to estimate these values is by assuming that the quantity released in an accident is equal to 10% of the average load per shipment. Furthermore, the impacted area V(R) is assumed to be 1 square foot per gallon of hazardous waste released. Using these averages, equation (3.16) can be written as: TRk = P(R)k x V(R)Average x A(R)Average x C(P,E)k (3.17) In this model, it is important to distinguish between risk to population and environmental risk. Each component will be calculated separately (i.e., each route segment will have two risk elements, the potential risk on humans (TRPk) and the potential risk on the environment (TREk). Thus, equation (3.17) should be expressed as two equations: TRPk = P(R)k x V(R)Average x A(R)Average x C(P)k (3.18) TREk = P(R)k x V(R)Average x A(R)Average x C(E)k (3.19) where: C(P)k = total persons within the impact area. C(E)k = clean-up cost per square footage. However, the potential population risk in the impacted area is independent of the quantity of hazardous waste released. This assumption is relevant because release quantities of hazardous waste are relatively small and do not generally include hazardous gases. Therefore, equation (3.18) is rewritten as: TRPk = P(R)k x C(P)k (3.20) Risk Components In the literature, there are three components of risk: population risk, environmental risk, and property risk. The FHWA guildlines measured the first two components, but did not specify when to consider both risks and how to combine or weight these risks when both are considered (14). Most routing studies have avoided these issues by considering only population risk. However, a 1987 Canadian screening method suggested some specific weights for use in combining the three component of risks. The weight factors for population, property and environmental risk were 60%, 10%, and 30% respectively. It is unlikely that all users would agree on a single set of weight factors appropriate for all circumstances. The method used in this research largely follows the risk assessment method in the FHWA routing guide. Environmental risk was calculated as the probability of an accident times the consequences of the accident. In this research, consequences were calculated as the clean-up cost per square footage as shown in equation (3.19). Although this method follows the steps of the FHWA report, it provides an approxy procedure for measuring the adverse effect of an accident of the environment. Another direct approach could be by creating an index to measure the direct consequence of a release to the environment. This index can be introduced as a function of the depth of the ground water table at the location of potential accidents and be a function of the nature of the hazared. However, this method was not considered in this research. Accident Consequences on Population In the earlier FHWA guidelines (15), population exposure for a given route segment was determined as the total number of persons exposed in the impact area. The impact area was defined as a band of equal width, usually 1/2 miles, on either side of the roadway segment. That approach had drawbacks because it assumes that the entire population along a route segment is exposed to the same amount of risk. Actually, only the population within a specific distance, say 1/2 mile, from the release location should have been considered. The first model has been modified and adjusted by dividing the population within the impact area along the entire route segment by the length of the route segment. This correction was suggested by Harwood and Russell and later incorporated in the updated guidelines published by the Department of Transportation Research and Special Programs Administration (RSPA) (11,16). To understand the differences between the two approaches, assume a route segment (k) in the transportation network has a population density of Pd in the impacted area Ia. As shown in Figure 3.3(a), representative of the first method, the total number of persons within the specified impact zone width are exposed to a hazardous waste release along segment k [C(P)k]. This is calculated as follows: C(P)k = Pd x Ia (3.21) where: C(P)k = total persons within the impact area of route segment k. Pd = population density given in persons per square miles. Ia = impact area in square miles. However, the impact area in this case is equal to the length of the segment (Lk) multiplied by the band width (W). Substituting these variables in equation (3.21) will yield: C(P)k = Pd x Lk x W (3.22) In the corrected approach (shown in Figure 3.3 (b)), the impact area is W square miles, therefore the population exposure is given by: C(P)k = Pd x W (3.23) Although the objective of modifying equation (26) is to consider the population within the same distance in all directions of a release, the equation (3.23) fails to achieve this goal. Its linear population density is represented by a rectangle-shape area around the point of release. This rectangular boundary does not provide an equal distance from the release point. Figure 3.3(c) represents the population exposure area that will be considered in this research. The suggested model assumes that the personal injury consequences of a hazardous waste release are proportional to the population potentially exposed to the releases. Moreover, people in the exposed area are within equal distances from the release point. It is important to note that in case of gaseous release (which is ignored in the case of hazardous wastes, the wind conditions must be considered. Therefore, the impact area is (0.25 x W2 x ) and the population exposure is given by: C(P)k = Pd x (0.25 x W2 x ) (3.24) Considering a 1 mile band width along the route, C(P)k = 0.25 x x Pd (3.25) It is highly recommend that equation (3.25) should be used in calculating the population exposure in the FHWA guidelines. Transportation Routing Algorithm (TRA) In routing, the total population risk and/or total environmental risk for each alternative route is computed by summing all individual risk components along each route. No attempt is made to combine or weight the population and environmental risks of a given route, so these risks must be considered separately. Figure 3.4 shows the flow chart of the Transportation Routing Algorithm (TRA) implemented in this research. First, the quantities of hazardous waste (or demand) is calculated for a selected scenario. Second, a flow matrix is developed which assigns the demand of each Origin-Destination (O-D) pair in the transportation network. Third, TRA computes the different link attributes for all links. These attributes are: 1) the population risk, 2) the environmental risk, and 3) the transportation shipping cost. The first two link attributes are computed using equations (3.20) and (3.19). The transport cost is calculated assuming an overall average cost of $1 per mile of travel. This assumption, while robust, is valid because the cost is approximately proportional to the travel distance. It is a simplifying assumption given that the research focus is not on transport cost, but on the risk side of the coin. The risk profile is a necessary tool which facilitates decision-making regarding different management scenarios. Fourth, utilizing a shortest path algorithm, different routes are generated for each O-D pairs in the transportation networks (each having a specific set of values for the three different route attributes). Based on the decision makers objective and the scenario structure, if the objective of optimization is to minimize the population risk, transport paths are identified which minimize the risk. For each route, the corresponding environmental risk and the transportation cost will be calculated. The same procedure is repeated for different objectives. It is important here to note the direct optimizing of all the three attributes requires that the decision maker identify the trade-off between them. Having identified the risk and cost values for each selected routes, a risk profile can be developed which helps us in study this particular scenario. . (a) Method used by earlier FHWA guideline (1980) (15) (b) Method used by latter FHWA guideline (1989) (11,16) (c) Method used in this research Figure 3.3 Three possible impact area for population exposure Figure 3.4 Transportation Routing Algorithm (TRA) The goal of this problem is to optimize the following three objective functions: where: i = an index, representing state of Sonora in Mexico. j = an index, representing state of Arizona the US. k = an index, representing a route segment on a transportation network. ri = recycling facility in Arizona. li = disposal facility in Arizona. RI = total number of recycling facilities in Arizona. LI = total number of disposal facilities in Arizona. m = maquiladora plant in Mexico. M = total number of maquiladora plants in Mexico. TRPk = potential risk on humans for route segment k. TREk = potential risk on the environment for route segment k. TCk = transportation cost associated with hazardous waste shipment on route segment k. Risk(HW)P = total population under potential risk associated with hazardous waste shipments on a transport network. Risk(HW)E = total environmental potential risk associated with hazardous waste shipments on the same network. Cost(HW) = total transportation cost associated with hazardous wastes shipments on the same network. Demonstration of Risk Assessment Procedure for a Hazardous Waste Routing Problem To illustrate the risk assessment procedures for hazardous waste routing analyses, a numerical example of the calculations will be provided. The example will address the routing problem of a single origin-destination node pair (AE) shipment, on the highway network shown in Figure 3.5. Calculations are summarized in Table 3.4. In table 3.4, the values in columns (5) and (6) were from Table 3.3. Column (8) was calculated as the product of (5), (6), and (7) using equation (3.2). Total persons exposed (column 10) was calculated from equation (3.25). Population risk was calculated as in equation (3.20). The environmental risk was calculated as in equation (3.19) assuming that only 1% of the average number of shipments and that each shipment carried an average of 10 tons. The average quantity released V(R)k is equal to: V(R)ave = 0.01 x 10 tons/shipments x 2000 Ib/tons x 1/8.377 Ib/gallons= 239 gallons released. The A(R)k factor was assumed to equal 1 square foot per gallon of hazardous waste released. The cost of cleaning was assumed to equal $10/square foot. The results of three risk models (achieving the minimization of the three different objectives: population risk, environmental risk, and transport cost) are listed in columns (11-13). These results used to develop a risk profile as shown in Figure 3.6. This risk profile will help in making different management decisions. The population risk, environment risk, and transport cost computations are valid for one node pair only (AE). To determine the yearly population risk, yearly environment risk, and yearly transport cost for a given network consisting of many origin-destination node pairs, each node pair's attributes (population risk, environmental risk, and transport cost) has to be multiplied by the number of yearly shipments of that node pair. Figure 3.5 Highway network demonstration of risk assessment model (right click then select view image for larger image ) Table 3.4 RISK ASSESSMENT FOR HAZARDOUS WASTE ROUTING - HIGHWAY NETWORK DEMONSTRATION Figure 3.6 Risk profile for the example problem Chapter 4 - Data Collection and Analysis Introduction these in ways to facilitate the analyses. The collection of data constituted a major and complex task. The difficulty in collecting data resulted from the sensitivity of the hazardous waste issue, particularly during the period when NAFTA negotiations where taking place. Moreover, the EPA's central file on hazardous waste shipments was incomplete, and as of yet it appears that the 1995 shipment data is still being updated. Consequently, some of the data had to be retrieved from individual states; much of these data were not recorded into computer files. In this chapter, four major elements are discussed: the development of Maquiladoras in Mexico, the collection of data, data analysis by volume and pattern of shipments. An approach developed to estimate actual quantities of hazardous waste generated by the maquiladora industries is the fourth analytical element to be addressed in this chapter. Development of The Twin Plant Industries (Maquiladoras) in Mexico The Maquiladoras have become a vital source of income in Mexico. It is considered the second largest source of foreign exchange, generating US $1.6 billion per year for Mexico (1). It is considered as a valuable source for much-needed foreign currency, employment, and regional development in Mexico. The growth of the industry has been dramatic. The maquiladora industry began in 1965 with only 12 plants and approximately 3,000 workers and by September 1992, the number of plants reached 1,987 with 458,754 workers (1,5). The total number of maquiladora facilities which have been active in shipping waste to the United States by the middle of 1995 is 2,053 with approximately 582,147 workers. The growth in Maquiladoras by year is shown in Figure 4.1. Geographic Growth of the Maquiladora Industry Tables 4.1 and 4.2 show the distribution of Maquiladoras by state and city and the number of employees comparing the years 1992 to 1995. The numbers in the table were supplied by the Secretariat of Commerce and Industrial Development (SECOFI) offices and the economic development organization in Mexico. The raw figures were compared with Solunet of El Paso, Texas, which publishes a complete directory of "twin plants" in Mexico. The numbers are based on actual operating Maquiladoras. Not every city is listed in Tables 4.1 and 4.2, but the total number of maquiladora and employment size for all of Mexico is provided (6). The country of Mexico has a surface are of 761,603 square miles. It consists of 23 states with a total population of 81 million (17). Six Mexican states border the United States: Baja California, Sonora, Chihuahua, Coahuila, Nuevo Leon, and Tamaulipas. The number of maquiladora plants in each border states is shown in Figure 4.2. The total number of plants in the border states is 1,773 plants which represents 89.2% of the total Maquiladoras in Mexico in 1992; and more currently 1,755 plants in 1995. The percent of employees working in the border region Maquiladoras in 1995 constitutes 94% of the total maquiladora labor force in the country. The number of cities that are at the border with the US or within a short distance from the border is 15 cities. Tables 4.3 and 4.4 lists all six bordering states in 1992 and 1995, the 15 cities classified as border cities, and the number of Maquiladoras in each city. The number of plants in these bordering cities is 1,524 Maquiladoras which is equivalent to 76.7% of the total number of plants and employ 82.2% of the total labor force. Thus, focusing the study on the border cities as the source of hazardous waste shipments provides a reasonable picture on the extent, size and inherent problems of hazardous waste shipments. Figure 4.1 Growth of the number of plants in the maquiladora industry from 1968 to 1995, Mexico. Figure 4.2 Number of Maquiladoras in each of the Mexican states bordering the US in 1992. Figure 4.3 Number of Maquiladoras in each of the Mexican states bordering the US in 1995. TABLE 4.1 DISTRIBUTION OF MAQUILADORAS BY STATE AND CITY IN MEXICO, 1992. CITY NUMBER OF MAQUILAS NUMBER OF EMPLOYEES Tijuana 513 71,490 Mexicali 138 20,223 Tecate 82 5,024 Ensenada 39 2,730 BAJA CALIFORNIA SUR La Paz 16 1,101 SONORA San Luis Rio 15 3,000 Nogales* 76 20,600 Naco 4 1,200 Agua Prieta 26 7,500 Hermosillo 15 5,000 Guaymas 2 900 Cd. Obregon 3 1,726 Other Cities 39 7,506 Palomas 5 137 Cd. Juarez 300 130,000 Cd. Chihuahua 66 29,010 Ojinaga 1 300 Cd. Acuna 43 15,000 Piedras Negras 40 7,436 Toreon 36 4,219 Saltillo 11 3,751 Moniclova 3 283 Other Cities 35 5,858 NUEVO LEON Monterrey 86 17,130 TAMAULIPAS Nuevo Laredo 58 10,000 Reynosa 61 30,000 Matamoros 76 38,268 DURANGO Gomez Palacios 48 8,640 JALISCO Guadalajara 41 6,722 BAJA CALIFORNIA CHIHUAHUA COAHUILA Merida* 25 4,000 ZINALOA n/a 5 n/a ZACATECAS n/a 4 n/a SAN LUIS POTOSI n/a 9 n/a AGUASCALIENTES n/a 10 n/a GUANAJUATO n/a 36 n/a MICHOACAN n/a 2 n/a HIDALGO n/a 13 n/a VERACRUZ n/a 2 n/a CAMPECHE n/a 3 n/a 1,987 458,754 YUCATAN TOTAL Table 4.2 DISTRIBUTION OF MAQUILADORAS BY STATE AND CITY IN MEXICO, 1995. CITY NUMBER OF MAQUILADORAS NUMBER OF EMPLOYEES Tijuana 461 87,723 Mexicali 114 23,919 Tecate 79 8,320 Ensenada 49 4,919 BAJA CALIFORNIA SUR La Paz 6 995 SONORA San Luis Rio 25 3,854 Nogales* 79 23,203 Naco 4 1,200 Agua Prieta 32 9,503 Hermosillo 15 5,000 Guaymas 2 900 Cd. Obregon 3 1,726 Other Cities 39 7,506 Palomas 5 137 Cd. Juarez 242 153,989 Cd. Chihuahua 66 29,010 Ojinaga 1 300 Other Cities 17 7,357 Cd. Acuna 47 21,096 Piedras Negras 42 9,573 Torreon 32 8,223 Saltillo 10 1,981 BAJA CALIFORNIA CHIHUAHUA COAHUILA Monclova 2 1,968 Other Cities 47 10,705 NUEVO LEON Monterrey* 95 18,821 TAMAULIPAS Nuevo Laredo 51 18,844 Reynosa 72 38,824 Matamoros 111 46,536 Valle Hermoso 13 2,500 DURANGO Gomez Palacios 56 11,595 JALISCO Guadalajara 50 10,186 YUCATAN Merida* 31 5,654 MORELOS n/a 15 1,189 MEXICO, D.F. n/a 56 4,891 SINALOA n/a 5 n/a ZACATECAS n/a 4 n/a SAN LUIS POTOSI n/a 9 n/a AGUASCALIENTES n/a 10 n/a GUANAJUATO n/a 36 n/a MICHOACAN n/a 2 n/a HIDALGO n/a 13 n/a VERACRUZ n/a 2 n/a CAMPECHE n/a 3 n/a * Total includes surrounding areas TABLE 4.3 MAQUILADORAS DISTRIBUTION BY BORDER STATE AND CITY, 1992. n/a TABLE 4.4 MAQUILADORAS DISTRIBUTION BY BORDER STATE AND CITY, 1995. STATE IN MEXICO CITY NUMBER OF MAQUILADORAS NUMBER OF EMPLOYEES BAJA CALIFORNIA SONORA Tijuana 461 87,723 Mexicali 114 23,919 Tecate 79 8,320 San Luis Rio 25 3,854 Nogales* 79 23,203 Naco 4 1,200 Agua Prieta 32 9,503 Palomas 5 137 242 153,989 Ojinaga 1 300 Cd. Acuna 47 21,096 Piedras Negras 42 9,573 NUEVO LEON Monterrey* 95 18,821 TAMAULIPAS Nuevo Laredo 51 18,844 Reynosa 72 38,824 Matamoros 111 46,536 1,460 465,842 CHIHUAHUA Cd. Juarez COAHUILA TOTAL * Total includes surrounding areas Development of Maquiladora by Type of Industry In the last ten years, the growth and diversification the Maquiladoras has resulted in a substantial increase in the use of hazardous chemicals and, consequently, generation of hazardous waste. In 1965, the majority of plants were textile assembly plants. By 1979, the electronic and electrical equipment sectors represented 36% of the total number of plants and 57% of the total maquiladora employment (1). By 1990, the dominated industries were transportation equipment, furniture, and electronic and electrical equipment as shown in Figure 4.4 . A major increase in industries that are likely to use hazardous chemicals such as toys and sporting equipment and mechanical equipment take place as shown in Figure 4.5 (2,3). Figure 4.4 . Growth in number of plants for the major maquiladora sectors from 1984 to 1990 (2,3). Figure 4.5 . Growth in number of plants for some of the minor maquiladora sectors from 1984 to 1990 (2,3).. Data Collection Information on hazardous waste shipments in the US-Mexico border region is available from a manifest system which provides details about shipments of hazardous waste from generators to treatment and disposal sites. Arizona environmental law requires all transporters of hazardous waste to send a copy of the manifest of each shipment that passes into or through Arizona. The manifests are then sent to the Hazardous Waste Compliance Office at the Arizona Department of Environmental Quality (ADEQ). The law also requires all TSD facilities operating in the State of Arizona to send a copy of the manifest for each shipment that terminates at their facility to ADEQ. Although the manifest tracking system is relatively new and has some shortcomings, it can provide a basis for determining the amounts and shipment patterns of hazardous waste transported by the maquiladora industry. There are three sources of manifest data: (1) Regional or Federal Sources: The Federal regulations require transporters of hazardous waste to submit, at the border crossing, a copy of the manifest of each shipment entering the US. The manifests collected at border crossings are sent to the USEPA Regional Offices in that area. In the southwest US, there are two regional offices: the California regional office in San Francisco (representing region 9) and the Texas office in Dallas (representing region 6). These regional manifests are then collected by the Dallas EPA office and entered into a dBase IV program. (2) State Sources: State regulations require all transportation firms, and TSD facilities to submit a copy of each hazardous waste manifests passing through or terminating in that state. Usually a copy is received by a state governmental agency that monitors environmental compliance. The Arizona Department of Environmental Quality (ADEQ) made copies available of all manifests of hazardous waste shipments that ended in Arizona and that was generated by the maquiladora industry for the years 1991-1995. (3) Mexican Sources: The Secretariat of Ecology and Urban Development (SEDUE) requires transporters of hazardous waste and TSD facilities operating in Mexico to send a copy of the Mexican manifest to their office. However, this manifest program in Mexico is relatively recent and not available at this time. Due to the difficulty of obtaining these manifests, this option was not pursued. To validate the data and capture more information about shipments crossing the border, interviews were conducted with the US Customs Service (USCS) officials at the Nogales port of entry. The USCS office receives copies of manifests of each hazardous waste shipment that crosses the border. All these manifests are then sent to the US Environment Protection Agency regional office in San Francisco. The USEPA office at Dallas provided three major databases: (1) a database of the manifest system for the years 1987 to present, (2) a database of all US industries that operate in Mexico, and currently registered with the USEPA, and (3) a database of all TSD facilities in the US. Data Analysis of The USEPA The USEPA database contains all the information on RCRA reported shipments originating in Mexico and ending in the US. In addition, the database also has information about non-RCRA shipments from maquiladora plants to TSD plants in the US. These data were collected from the border custom personnel and entered into a database program using dBase IV software. The database structure captures all the data in the manifest: name of the generator in Mexico and the parent firm in the US, name of the transporter company, name of TSD facility and site address, US Department of Transportation (USDOT) description of the material, quantities and type of waste shipped, date of generation, date of transportation and the date of arrival at the TSD facility in the US. The database contains manifests of shipments from 1987 to 1995. However, there are several shortcomings in this database: (1) the database is not complete, especially in the earlier years. The reasons for this include the difficulties of collecting manifests either at the border or from different collection offices, the serious lack of compliance by the generators in Mexico and the transporters in completing and submitting these manifests; (2) the quantity of waste accounted for by the manifests represents only a small percentage of the total amount of hazardous waste generated by the maquiladoras. Mexican environmental regulations permit all or part of the hazardous waste generated to be stored at a storage facility or stored on-site. Storage may change with changes in Mexican compliance efforts. The large extent of storage rather than treatment is one possibility that can explain the low rate of hazardous waste shipped to the US. The industries can keep hazardous waste in a facility for an unlimited time period, while US law (under RCRA) limits such storage period to 90 days. A second possibility in accounting for the low shipment rates to the US is the termination of hazardous waste from Maquiladoras to recycling plants in Mexico (Mexican law prohibits the importation of hazardous waste unless it can be recycled or reused). Hazardous waste recycling facilities are being developed in Mexico, but are currently under-utilized. Finally, a third possibility is that hazardous waste may also be transported by bypassing the RCRA tracking system. In the US, hazardous waste terminates in three possible locations: (1) in a disposal or landfill facility; (2) in a treatment or recycling facility; and (3) in an incinerator facility (Figure 3.2). The development of a database capturing regional movements of the hazardous waste is a central step towards a comprehensive assessment of potential risk by the Maquiladoras. Moreover, such a development would provide precise information about the origin, destination, quantities and type of hazardous waste generated. At present, it is important to develop an approach that estimates the total hazardous waste generation by the maquiladora and associated shipment patterns. Shipment Breakdown by Origin Based on the USEPA data, the number of recorded shipments of hazardous waste from Mexico to the US increased twenty-two fold, from 80 shipments in 1987 to more than 7,500 shipments in 1995 as shown in Figure 4.6. It is important to note here that all these shipments originated from six bordering states (i.e., the total waste from Mexico is equal to the total waste from the six bordering state). These states are: Baja California state bordering California; Sonora state bordering Arizona; Chihuahua state bordering New Mexico and Texas; and Coahuila, Nuevo Leon, and Tamaulipas states bordering Texas (Figure 4.7). The quantity of hazardous waste shipped from Maquiladoras and recorded by the USEPA database system is shown in Table 4.5. The majority of this waste stream originated from the state of Tamaulipas and Baja California The analysis focuses on data pertaining to the years 1992 and 1995 which have the most updated and complete records of shipments. In 1992, hazardous waste was shipped to eighteen states in the US from Mexico, and totaled 13,503 tons and 16,684 tons in 1995, a 19% increase in just 3 years. The 1995 database is still continuously updated as more reports are still being obtained, therefore this increase in waste is most likely greater than the conservative 19%. Once again, it is also important to note that this was not the amount of hazardous waste generated, but rather the actual amount recorded by the USEPA based on manifest shipments. Shipment Breakdown by Destination The USEPA data also permitted the study of the distribution of shipments of hazardous waste by the six bordering states in Mexico. The analysis assumed that all shipments from Mexico to the US terminated at a TSD facility in a corresponding US-bordering state. The analysis of the data proved that this was not the case. As shown in Table 4.4, eighteen US states received waste from Maquiladoras in the border region. Some of the receiving states were located in the southeastern part of the US such as Alabama or were even located in the northeast part of the US such as New Jersey. This pattern indicates that maquiladora-generated hazardous waste shipments do not impose risk only on the population and the environment in the border region, but a much larger US region. In regional transportation studies, the development of a flow matrix for OriginDestination (O-D) pairs in the transportation network is an important analytical first step. In this research, the origin of hazardous waste has four spatial designations: state, city, industrial park, and industrial plant, based on scale. Destinations, in turn can be represented by a state, a city, or a TSD facility. Therefore, one can generate a state-state, state-city, city-city, or any other combination in the flow matrix. In this section, the spatial level of flow matrix between the Maquiladoras and TSD facilities in the US were at the state to state level, as shown in Table 4.6. The optimal basis for the flow matrix development should be the industrial park (Mexico)-to-TSD (USA.). In this case, the total hazardous waste generated in each industrial park can be considered as one (origin) node in the transportation network. It is important, however, to take into consideration the size of each industrial park. In fact, size criteria for each transportation node could be implemented (i.e., a node in the transportation network should represent an industrial park of quarter of a mile). Figure 4.6 Number of recorded shipments from the Maquiladoras by year. TABLE 4.5: TOTAL QUANTITIES OF HAZARDOUS WASTE SHIPPED BY THE MAQUILADORAS TO THE US, 1987-1995 Figure 4.7 Mexico's States and border ports of entry to the US. Shipment Breakdown by Hazard Class (Type) The USEPA has classified hazardous waste based on four characteristics that are inherently hazardous in any substance (5,18). These four criteria are: 1. Ignitability: the characteristic indicative of the hazardous waste capability to cause a fire during transport, storage, or disposal. Examples of ignitable waste include waste oils and used solvents. 2. Corrosivity : a second characteristic of hazardousness, as indicated by pH, because waste with high or low pH can react dangerously with other wastes or cause toxic contaminates to migrate from particular wastes. 3. Reactivity: This characteristic was chosen because unstable waste can pose an explosive problem at any stage of the waste management cycle. Examples of reactive waste include water from TNT operations and used cyanide solvents. 4. Toxicity : The last fourth characteristic was chosen because a toxic waste on contact with a living organism is capable of killing, injuring, or otherwise impairing that organism. The inherent risk depends upon the level of exposure and the manner in which such wastes are handled. Based on the above four characteristics, EPA has classified hazardous waste into three categories: 1. Nonspecific source wastes: These are generic wastes, commonly produced by manufacturing and industrial processes. Examples from this list include spent halogenated solvents and waste water treatment sludge from electroplating processes. 2. Specific source wastes: These are wastes generated from specifically identified industries such as wood preserving, petroleum refining, and organic chemical manufacturing. 3. Commercial chemical products: Such wastes include commercial chemical products or manufacturing chemical intermediates. Examples include chemicals such as chloroform and creosote, acids such as sulfuric acid and hydrochloric acid, and pesticides such as DDT and Kepone. The data show that most hazardous waste shipped to the US is transported in drums, with each truckload carrying a number of drums containing hazardous waste. Hazardous waste was classified into hazard classes as shown in Table 4.7 and as characterized by EPA. Volume measurements in gallons were converted to tonnage using a waste unit conversion factor of 8.377 Ib/gallon (19,20). As stated previously, the total number of hazardous waste shipments amounted to 1,753 shipments in 1992 resulting in an estimated 12,552 tons of hazardous waste. This averaged to 9.5 tons per shipment of hazardous waste. Figure 4.8 shows the increase in the number of shipments and amount of hazardous wastes shipped in tons by year based on manifest-reported waste shipments. The amount of hazardous waste shipped increased from under a thousand tons in 1987 to more than 28 thousands tons in 1995 for the six border states. Figure 4.8 The number of shipments and amount of hazardous waste shipped by year TABLE 4.7 HAZARDOUS WASTE SHIPPED TO THE US BY HAZARD FOR THE SIX MEXICAN BORDER STATES, 1992. EPA Hazardous Hazardous Waste Quantitie TOTAL Waste Number GALLONS POUNDS KILOGRAMS TONS YARDS TONS RCRA WASTE D001 227156 241425 129834 0 0 1215.5 D002 77732 166438 2250 0 0 411.3 D003 270 0 0 0 0 1.1 D004 0 4169 0 0 0 2.1 D005 399 783 113 0 0 2.2 D006 2736 84033 18601 0 0 74.0 D007 5679 130482 150 0 11 98.1 D008 16702 799155 43717 0 30 542.7 D009 1889 0 0 0 0 7.9 D010 793 0 0 0 0 3.3 D011 6838 22450 0 0 0 39.9 D012 50 0 0 0 0 0.2 D013 55 0 0 0 0 0.2 D018 8177 20860 0 0 0 44.7 D019 0 1617 0 0 0 0.8 D021 275 8140 0 0 0 5.2 D022 0 0 675 0 0 0.7 D029 440 0 0 0 0 1.8 D030 1128 0 0 0 0 4.7 D035 9418 25831 38850 0 0 95.2 D039 5438 7792 0 0 0 26.7 D40 1464 0 300 0 0 6.5 D043 0 101 0 0 0 0.1 D CLASS TOTAL 366636 1513275 234489 0 40 2585.0 F001 175870 53119 49052 0 0 817.3 F002 134210 261132 4672 0 0 697.9 F003 174961 415058 57415 0 0 1003.7 F004 54 0 0 0 0 0.2 F005 124803 193902 45241 0 0 669.6 F006 33617 239669 0 0 0 260.6 F008 715 1866 0 0 0 3.9 F019 0 40199 0 0 0 20.1 F CLASS TOTAL 644230 1204944 156380 0 0 3473.4 U079 133 340 0 0 0 0.7 U220 83 0 0 0 0 0.3 U223 19 0 400 0 0 0.5 U226 0 83 0 0 0 0.0 U239 2338 3200 0 0 0 11.4 U CLASS TOTAL 2572 3623 400 0 0 13.0 NCHW** 6517 107975 1645 0 0 83.1 392,914 0 40 6,155 5,994,017 141,6733 12 2,530 6,368 1,273,497 8,823,833 543,587 12 2,570 12,522 TOTAL RCRA WASTE 1,019,955 2,829,816 NON-RCRA WASTE TOTAL WASTE 253,542 Chapter 5 - the Gis Database and the Routing Model Introduction The objective of this chapter is to present the procedure required for preparing the GIS database for the risk modeling. The various elements in the risk model are defined explicated followed by applying the model to an example. The solution of the risk objective is based on utilizing TransCAD routing procedure based on the shortest path algorithm by Dijkstra. All steps pertaining to the development of the Arizona-Sonora GIS database are also discussed in detail. Arizona-Sonora GIS Database The Arizona-Sonora GIS consists of three major layers. The first layer depicts the transportation network which consists of links and nodes. A node is defined as a point of intersection of two or more links. In some cases, a node could represent an end of a link. The basic attribute of each node is its location which is determined by the longitude and latitude coordinates. Links are defined as lines that represent highway segments. The two basic attributes of each link are its identification number (ID) and length in miles. The second layer is the census tract layer. This layer is necessary for calculating the population corresponding to each transportation segment. The Third layer is a point layer used to locate the maquiladora industries and the TSD facilities. TIGER/Line™ Files These files contain information that describe the points, lines, and areas on Census Bureau Maps. These files are extracts of selected geographic and cartographic data from the Census Bureau's Census TIGER™ (Topological Integrated Geographic Encoding and Referencing) System, which is used to support mapping and other geographic activities of census and sample survey programs (21). TIGER/Line files are digital data files that contain street and water features, US Census boundaries (including census blocks, block groups, and tracts), address ranges, ZIP codes, and other features. While these files contain geographic data, they are not maps or geographic information systems by themselves. Users must first import or reformat the data into an applications system or software. A major disadvantage of the TIGER files is its inaccuracy. The lengths of highway segments may each have an error of ± 20 ft. However, such error is not a problem in this research because it deals with a macroscopic (or regional routing) scale. On the other hand, this error could have an effect on microscopic studies. The GIS database for the State of Arizona has been built using TIGER files by using the TransCAD TCBuild procedure. The TCBuild Database Builder The TCBuild Database Builder is a powerful tool for building, maintaining, and exporting the information contained in TransCAD database. TCBuild has the capability to modify databases and change their structures, optimize, copy, or rename databases, build a TIGER/Line file into a GIS database, build a GIS database from ASCII data files, append new data to an existing database, and export databases to ASCII data files. TCBuild has translation functions that permits the user to automatically convert a TIGER/Line file into a GIS database. The TIGER translator automatically extracts any specified set of features or boundaries from a TIGER/Line file and creates a GIS database. The translator can also extract the TIGER/Line data into ASCII files and create a build file automatically. The user can modify the build file by adding or deleting data fields and then reconstructing the database. Using the TIGER/Line files and TCBuild utilities program, various data layers were constructed for the Sate of Arizona and several other states. These GIS layers include: the state boundary, county data, census tracts, transportation patterns, and others. Each layer represents a different GIS database. TransCAD has the capability of containing up to twenty databases in one application file. The application file is an ASCII file that has blocks controlling the GIS database. The two blocks which are required in any application file are the Boundary Box and Databases blocks. The objective of the Boundary Box is to specify the range of coordinates that cover an application. The Database block list the names of database in an application. One could add a Current Box block to specify the range of coordinates displayed in the initial map for an application and a Base Map block to specify the name of base map screen image file for the application. Using the TCBuild utility program, the transportation database was modified to include more fields such as speed limits on different road segments, the types of the road segments, the population within a one mile band width of each segment, the accident probability field, and other field needed in the risk assessment calculations. Population Density The 1990 US census data can be loaded from a CD-ROM using utilities program. Data were loaded from the CD-ROM onto a Lotus 1-2-3 file. The data contains the total population of each census tract in Arizona. These data were imported into a TransCAD GIS database, based on the Federal Information Processing Standard (FIPS) number that exists in both files, the TIGER files, and the census data files. Population within the one mile bandwidth of each segment was calculated using the column aggregate command in TransCAD. This command performs spatial aggregation of data from one layer (the source layer) to another (the current layer). In this case the current layer is set to the transportation highway layer. Data is aggregated from the census tract layer. The program proceeds by creating a buffer zone around each road segment and calculates the total population in this buffer (Figure 5.1). If the buffer intersects with more than one area with different population densities, it will add up the attributes of these areas (i.e., their populations) that is totally or partially contained within the zone. For areas that are completely contained within the buffer, the actual attribute values are used. For areas that are partially contained within the buffer, a fraction of the attribute value is calculated based on the proportion of the contained area within the zone, to the total area. Mathematically, the total population is equal to: a1 TPk = a2 * + PD1 A1 a3 * + PD2 A2 * PD3 A3 (5.1) or to generalize: (5.2) where: TPk = total population in the 1 mile buffer zone along a route segment k. i = an index, representing a zone with a specific population density. ai = portion of zone i located in the buffer area around the route segment k. Ai = total area of zone i. Z = total number of zones. PDi = the population density in zone i. As stated in equation (3.25) the total number of persons within the impact area, C(P)k, is calculated as follows: C(P)k = 0.25 x x Pd (from equation 3.25) where: C(P)k = total number of persons within the impact area of route segment k. Pd = population density given in persons per square miles. This equation, however, considers a point population exposure regardless of the segment length. For example, assume there are two routes (A and B) having the same length and passing through the same area (i.e., population along both routes is the same). Route A consists of one link and route B consists of four links. In reality, both routes have the same population exposure. However, using equation (3.25) will result in route B having a population exposure four times that of route A. Overcoming this error can be achieved by considering the segment length in equation (3.25), therefore, C(P)k = (0.25 x x Pd) x Lk (5.3) where: Lk = length of route segment k. Since the population density varies along the route as shown in Figure 5.1, the average population density will be used. The average population density can be measured be dividing the total population living in the impact area (TP) by the total area of the impact zone, i.e., TP Pd = Areatotal (5.4) and, Areatotal = (Lk x W) + (0.25 x x W2) (5.5) where: W = band width in miles Lk = is the length of the route segment k. As stated earlier in Chapter 2, bandwidth is assumed to equal 1 mile, therefore, Areatotal = Lk + 0.25 (5.6) a) A transportation segment passing through different population densities zones. b) Calculation of population in the impact area. Figure 5.1 Procedure for calculating the population of the impact area Sonora GIS Database The development of a GIS database for the State of Sonora proved to be a very difficult task, because there isn't any complete GIS database for Mexico. However, there are ongoing efforts in the US to create a GIS database for the US-Mexico border region. Examples of these efforts are the University of Utah's research group effort to develop a comprehensive GIS database for the city of Nogales along both sides of the border (23). The research group at the University of Texas at Arlington has also developed a GIS database for the Arlington-Monterrey corridor area. The state of Sonora's transportation network was developed by digitizing different transportation maps using the AutoCAD software. These maps were then transferred into TransCAD database by using the DXF file translator. The DXFXLATE utility program, which is part of the TransCAD package, converts the geographic data stored in an AutoCAD DXF (Drawing eXchange Format) file into a TransCAD database. DXF files contain data that are normally prepared using a CAD system rather than a GIS. These CAD drawings could have some problems which needed to be considered when transferring these drawings into a GIS database. For example, CAD drawings may contain some lines which cross, with no node indicating the intersection point. However, the DXFXLATE program corrects these problems to some degree, producing point, line, or area databases from the entries in the source DXF drawing file. In addition to developing these data, three databases for the city of Nogales, Mexico, were also developed. These databases included some of the maquiladora plants in Nogales, the transportation network, and the population densities. However, these databases were in ARC/INFO GIS database format. These files were then translated into TransCAD using the ARCXLATE program which is ARC/INFO export file translator. It has the capability of converting geographic data stored in an ARC/INFO export file into a TransCAD database. Export files are text files containing data that are prepared using ARC/INFO and exported using the EXPORT command. ARCXLATE constructs a TransCAD database with all the attribute data contained in the Export file. The resulting database has all geographic and attribute data from the original ARC/INFO coverage. Both ARC/INFO and AutoCAD databases are then combined into one database that represents a GIS database for the State of Sonora in Mexico. More data were added to the database including the transportation network in Mexico. Information on the locations of the Maquiladoras were obtained from maps of different industrial parks available in the Solunet Guide directory. The Arizona and Sonora databases were merged together into one GIS database consisting of three spatial layers: transportation, population density, and Maquiladoras and the location of the TSD facilities. Optimal Paths in Networks To find the optimal paths implies finding the optimal path or the shortest "attribute" routes. Attribute refers to a property that is associated with each link segment in the transportation network. These attributes can be distance, time, risk, transportation cost, etc. The general heading for this kind of problems is referred to as "shortest path problems." There are several methods that deal with this problem, but the most widely used, and one of the most efficient is the Dijkstra's method (24). Dijkstra's Algorithm In this method, the first step is to ensure that there is a distance value associated with every pair of nodes in the transportation network. This distance will be the arc length or any arc attribute (i.e., risk, cost) if there is an arc between the nodes (and the shortest arc length if there are several arcs between a pair of nodes), with zero taken for the distance from a node to itself, and infinity for the distance between any pair of nodes which are not linked by an arc. Arizona-Sonora Flow Matrix As mentioned earlier in Chapter 4, this research focuses on the Arizona-Sonora area as a preliminary test case for the entire border region as was discussed in Chapters 1-3, it is important to develop a hazardous waste flow matrix of the hazardous waste shipments from the maquiladora plants to the TSD plants in Arizona. Using the 1992 ADEQ database and the dBase IV software, three flow matrices were constructed. The first flow matrix, shown in Table 5.1, represents the shipments originating by in Sonora maquiladora plants and terminating in one of the TSD facilities in Arizona. It is worth mentioning that all shipments were terminated at the Romic Chemical Southwest facility in Chandler, Arizona. The total quantity of hazardous waste shipped from Sonora to Arizona in 1992 was 128 tons. This represents only 13% of the total hazardous waste shipped to Arizona and found in the 1992 ADEQ database. The quantity of hazardous waste generated in Sonora and terminating in Arizona is only 13% of the total waste that terminating or passing through Arizona. The quantity of hazardous waste that was generated in other Mexican states and terminating in Arizona is shown in Table 5.2. The total quantity of hazardous waste was 612 tons, which represents 63% of total waste stream. This means the border states do not necessarily take all the burden of the hazardous waste from the bordering Mexican states. The waste that was generated form states other than Sonora and which terminated in Arizona, were four times the quantity of hazardous waste which terminated from Sonora. Table 5.3 shows the hazardous waste that was generated in Mexico and which passed through Arizona. The total quantity of this waste was 247 tons which represents approximately 25% of the total hazardous waste founded in the ADEQ database in 1992. This portion of the waste streams is excluded from the analysis of the routing and management scenarios because it is hard to know the entrance and exit points of each shipment which passed through Arizona. The waste from other states that terminates in Arizona will be used later to determine the potential risk generated to the population and the environment in Mexico and in Arizona. TABLE 5.1 FLOW MATRIX OF HAZARDOUS WASTE ORIGINATING IN SONORA AND TERMINATING IN ARIZONA (TONS/YEAR) From To TSD FACILITIES IN ARIZONA CHANDLER STATE CITY ORIGIN OF HAZARDOUS WASTE: ROMIC IN MEXICO MAQUILADORA PLANT IN MEXICO SONORA AGUA PRIETA ROGERS MAXICANA ROMEX 5.74 UNITRO DE MEXICO S.A. DE C.V. 2.3 CD. OBERGO AUTO CIRCUITOS DE OBREGON 3.92 HERMOSILLO AMP INC. 2.57 NOGALES WHITNEY BLAKE 0.92 ADMAS RESSEL 1.61 BECTON DICKENSON 2.76 CIRCUITOS MEXICANOS DE NOGALES 2.2 COMPONENS ASSEMBLY 3.92 GENERAL INSTRUMENT DE MEXICO 9.81 GROUP CHAMBERLAIN 28.47 HASTA MEXICO 1.15 INDUSTRIALS DE CARSIAS MECICANAS 3.35 ITT CANNON 2.08 ITT POWER SYSTEMS 7.99 MAGNETICS ELECTRONICAS 8.19 PRESTOLIEEWIRE 1.38 SAMSON SA. DE C.V. 3.23 TEMSA MEXICANA 17.97 THERMAX 5.89 WALBRO DE MEXICO 2.76 WEST CAP 6.68 Risk Analysis of Hazardous Waste Transportation: a Regional Test Case In this section, a description of the attributes of the GIS database and the steps taken in preparing the database to determine risk is presented. In addition, a detailed example for calculating risk using the GIS TransCAD software is also presented. TABLE 5.2 FLOW MATRIX OF NON-SONORA HAZARDOUS WASTE THAT TERMINATED IN ARIZONA IN 1992 (TONS/YEAR) From STATE IN MEXICO TSD FACILITIES IN ARIZONA To CITY ORIGIN OF HAZARDOUS CHANDLER PHOENIX ROMIC CHEMICAL RINCHEM WASTE COMPANY WASTE: MAQUILADORA PLANT IN MEXICO BAJA TIJUANA CALIFORNIA 10.75 PACIFIC MAGNETICS DE MEXICO 16.13 MUEBLES PINOS BUENOS 17.84 MEXICALI CHROMIZING S.A. 94.38 TIJUANA CWM DE MEXICO SA DE CV 196 AIRESEARCH LOS ANGELES FACILITY 0.5 CD. JUAREZ CONTROLES DE PRESION TORREON 3.92 ELCOM INC. 1.92 FAVESA-FORD-SAN LORENZO 1.81 FAVESA-FORD S.A. DE C.V. - OMEGA 2.24 FAVESA-FORD S.A. DE C.V. - RIO BRAV 4.81 FAVESA-FORD SST 33.15 HONEYWELL OPTOELECTRONICA 2.63 INDUSTRIAL HASE S.A. DE C.V. 5.96 NUEVA HASE S.A. DE C.V. 0.7 PRODUCTO ELECTRICOS INTERNACION COAHHILA 4.38 MATSUSHITA INDUSTRIAL DE B.C. TORRANCE CHIHUAUA SMK ELECTRONICS S.A. DE C.V. 10.63 CONTROLES DE TEMPERATURA 20.93 PRODUCTOS MARINE DE MEXICO 15.9 PRODUCTOS ELECTRONICOS DE LAGUNA 160.5 PRODUCTOS 11.75 ELECTRONICOS DE LAGUNA TABLE 5.3 FLOW MATRIX OF HAZARDOUS WASTE THAT TERMINATED IN NON-ARIZONA TSD PLANTS IN 1992 (TONS/YEAR) From To TSD FACILITIES IN OTHER STATES CALIFORNIA TEXAS LOS AZUZ DEER ANGELES PARK SONOR NOGALES AGUA PRIET FUGGITI STUDIOS CORPUS CLIVE SOUTHCHRISTI SEND 0.5 PROGERS MEXICANA S.A. 2.8 RIO VIRSAN S.A. DE COLORADO C.V. 16.11 VIRCO MANUFACTURING. CO. 56.08 VIRCO MANUFACTURING. CO. 120 VIRCO MANUFACTURING. CO. B.C. TIJUANA UTAH INDIAN GWM DE MEXICO SA DE CV 38.53 12.1 The GIS Database: Attributes of the Transportation Network The major transportation GIS network of the US highway system was available with the TransCAD software package. The main attributes of the transportation network include: length of each link, speed limits, median status (i.e., divided, undivided), urban flag (i.e., urban, suburban, rural), number of lanes, access (i.e., one way or two ways). To make the network ready for the risk model, the following attributes we added to each link: the total population living within a one mile buffer around the link, the average population density for each link, the average number of people living within 1/2 miles of each link, the probability of having an accident on each link, based on type of each link, the urban flag and median status. The data were imported based on Table 3.3 and on the attributes of each link. A sample of link attributes is presented in Table 5.4. The population risk was calculated using equation (3.20), TRPk = P(R)k x C(P)k and the environmental risk is presented in equation (3.19) TREk = P(R)k x V(R)Average x A(R)Average x C(E)k It is to be noted that the three elements in the environmental risk equation V(R)Average, A(R)Average, and C(E)k are assumed to be constant . Consequently, the multiplication of these elements is constant (Ec). Thus, equation (3.19) can be presented as follows: TREk = P(R)k x Ec (5.7) Therefore, optimizing the environmental risk will be a function of minimizing the probability of transportation accident releases (P(R)k). TABLE 5.4 SAMPLE OF THE GIS DATABASE: LINK ATTRIBUTES OF THE TRANSPORTATION NETWORK. (1) ID (2) (3) Route 1 (4) Length 4001900 7.92 CXCOC Truck Route (5) TOTAL (6) POP. (7) POPULATION DENSITY (Id) * (8) C(P)k* TARk x P(R/A)k* (9) P(r)k (10) = (7) x (2) POPULATION * RISK * - 51 6 5 0.36 2.852 51 4001920 8.081 I15 - 56 6 5 0.06 0.484 85 6000338 1.4 S111 - 261 120 94 0.36 0.503 78 6000340 10.9 S111 - 1404 120 94 0.18 1.966 185 6000350 1.25 S86 - 243 119 93 0.18 0.225 190 6000360 0.96 S86 - 208 119 93 0.18 0.172 50 6000370 8.3 S86 - 1090 120 94 0.36 2.987 68 6000380 6.84 S86 - 914 120 94 0.36 2.46 132 6000390 3.91 CX-RIV - 563 120 94 0.36 1.409 16 6000400 2.01 S195 - 335 120 94 0.36 0.725 231 6000410 10.3 S111 - 1327 120 94 0.36 3.695 281 6000440 7.43 I10 Truck Route 986 120 94 0.06 0.445 621 6000450 8.8 I10 Truck Route 1150 120 94 0.06 0.527 108 6000460 6.52 I10 Truck Route 874 120 94 0.06 0.391 182 6000470 1.51 LDILLO - 274 120 94 0.36 0.542 16 6000480 22.1 I10 2743 120 94 0.06 1.323 14 6000490 18.3 LBOX- C 2282 120 94 0.36 6.57 347 6000510 4.64 S86 - 650 120 94 0.18 0.834 42 6000520 5.39 S195 - 740 120 94 0.36 1.94 124 6004752 4.6 I10 Truck 646 120 94 0.06 0.276 2 Truck Route Route 6011480 5.61 LHOPE - 766 120 94 0.36 2.018 21 6013600 0.49 LX-CHI - 151 119 93 0.36 0.175 37 32000080 30.8 U93 - 2244 71 56 0.36 11.09 618 32000140 25.3 I15 Truck Route 1852 71 56 0.06 1.515 483 32000150 32.7 I15 Truck Route 2334 70 55 0.06 1.961 47 32000160 23.9 S168 - 1757 71 56 0.36 8.616 26 * : (6) (7) From equation (5.2) From equation (4.4) (8) From Table (3.3) (9) From equation (3.2) (10) From equation (3.20) Sample Risks Calculations in the Border Region To illustrate the methodology of calculating risks using the GIS database, sample shipments were chosen from the city of Tijuana in Baja California destined to two different cities in the US: Azusa in California and Salt Lake City in Utah. The objective of the routing procedure is to find the minimum risk routes for the shipments of hazardous waste from Tijuana to Azusa and Salt Lake City. Figure 5.2 shows the minimum population risk route from Tijuana in Mexico to Azusa in California and data is shown in Table 5.5 As shown in Figures 5.2 and 5.3, the total population risk from Tijuana to Azusa is 5,771x10-6 based on one shipment. The total distance traveled was 133 miles. In the second case (Tijuana Salt Lake City), the population risk was 4,181x10-6 and the distance traveled was 746 miles. This case proves that population risk is independent of travel distance. The distance traveled to Salt Lake City was about five times the distance traveled to Azusa, but the population risk was less. The reason behind these differences is the high population density in the vicinity of Azusa. The first 100 miles of travel were common for both destinations. These 100 miles have a population risk of 2,252x10-6, the final 33 miles has a population risk of 3,519x10-6 because of the high population density around this final route. The environmental risk and the transportation cost were both less in case of Azusa. The cost of hazardous waste shipment to Salt Lake City (SLC) was about five times that of the cost of shipment to Azusa. In addition, the environmental risk to SLC was four times the environmental risk to Azusa. By analyzing the USEPA database, the quantity of hazardous waste shipped to Azusa in California and SLC in Utah were 1,288 tons and 151 tons in 1992, respectively. Moreover, the number of shipments were 173 to Azusa and 16 to SLC. Therefore, the total population risk, total environmental risk, and transportation cost should be calculated by multiplying each component by the total number of shipments. The total components of risks and cost will increase substantially. At this point, several questions surface. For example, What is the total population exposed to these shipments in the US and in Mexico?, What is the change in the risk and cost under an anticipated increase of wastes under NAFTA?. Could some management measures solve or reduce the risk?. In the following Chapter 6, different management scenarios will be formulated and analyzed so as to answer these questions and some others. TABLE 5.5 RISKS AND COST FOR THE EXAMPLE PROBLEM FROM TO POPULATION ENVIRL. DISTANCE RISK RISK * Ec Persons/Million $/million veh veh Miles Tijuana, Mexico Azusa, CA 5,771 12.33 133 Tijuana, Mexico Salt Lake City, UT 4,181 50.11 746 Figure 5.2 Minimum population risk route from Tijuana to Azusa. Figure 5.3 Minimum risk and transport cost routes from Tijuana to Azusa and Salt Lake City. Chapter 6 - Management Scenarios Introduction This chapter develops the risk analysis for transporting hazardous waste under current conditions. This will be followed by assessing the risks under various management scenarios. The first set of scenarios focuses on changes in the demand pattern and in amounts of hazardous waste transported. The second set of scenarios addresses the impacts of routing of hazardous waste under different options that include minimum transportation cost, minimum risk, risk equity considerations, and/or a combination thereof. The objective of formulating and analyzing such scenarios is to help in facilitating and developing transportation policy objectives for hazardous waste in the US-Mexico border region. In this chapter, the Sonora-Arizona region (Figure 6.1) serves as a test case for the above analyses. Arizona-Sonora Ports of Entry To establish the routing pattern of cross-country shipments of hazardous waste, the ports of entry were first identified. There are five ports of entry in the Arizona-Sonora border region: San Luis Rio Colorado, Luckville, Nogales, Naco, and Douglas. However, trucks cross-passing is permitted at only three ports: San Luis, Nogales, and Douglas. The San Luis Port is located on SR 95 just north of the Arizona-Mexico border. In 1987 the average daily traffic was 109 trucks and the total annual traffic was 33,856 (25). The Nogales port of entry (Figure 6.2) is located on the southwest side of the town on SR 189. This port of entry is the major one for carriers. In 1987 the average daily traffic was 321 trucks and the total annual traffic was 100,268 (25). The Douglas port of entry is located on the south side of the town on SR 666. In 1987 the average daily traffic was 17 trucks and the total annual traffic was 4,363 (25). Risk Assessment under Present Conditions Present conditions refer to the pattern of hazardous waste shipments, the amounts, and the three ports of entry for the baseline year 1992. The quantity of hazardous waste and the number of shipments by each maquiladora plant are shown in Table 6.1. The ArizonaSonora transportation network and ports of entry were shown in Figure 6.1. By using the Dijkstra shortest path algorithm, four objectives were optimized for the shipment routing of all 22 Maquiladoras that shipped hazardous waste from Sonora to Arizona in 1992. The four objectives were: 1) minimizing the population risk; 2) minimizing the release risks; 3) minimizing the population exposure; and 4) minimizing the transport cost. As mentioned earlier, population risk is calculated as the product of the probability of release by the potential level of population exposure. As stated previously, the transport cost is assumed to be $1/mile and the environmental risk is directly proportional to the release probability. Figure 6.1 Test Case area: Arizona-Sonora transportation network and ports of entry. Figure 6.2 Nogales port of entry The reason for optimizing the release probability and population exposure independently is to study several management options to reduce risk. For example, assume that a network consists of two links A and B. These two links begin and end at the same nodes. Link A has a population exposure of 1000 and a 0.01 probability of a release. Link B has a population exposure of 100 and a 0.70 probability of a release. The risks for link A and link B are 10 and 70, respectively. If the routing decision is based only on risk, route A will be chosen. However, route A has a large population exposure, which means a high number of people can be exposed to a release of hazardous material if an accident were to occur. While route B incurs a high risk, it has a low level of population exposure, i.e., the occurrence of a release in this case may be higher, but the population exposed to the risk is relatively small. In the first case (route A), one management option is to prevent shipments from using this route or reducing the number of shipments. In the case of route B, the option may be to improve the conditions of the route in order to minimize the release probability on that route. Selecting a route to reduce risk based on one index alone may be problematic; it is necessary to look closely at the possible routes when making a final decision. TABLE 6.1 PATTERNS OF HAZARDOUS WASTE SHIPMENTS ORIGINATING IN SONORA AND TERMINATING IN ARIZONA (TONS/YEAR), 1992. CITY ID ORIGIN OF HAZARDOUS NO. WASTE: MAQUILADORA PLANT IN MEXICO NOGALES HAZARDOUS NUMBER OF WASTE(TONS) SHIPMENTS 1 ADMAS RESSELL 1.61 1 2 BECTON DICKENSON 2.76 1 3 CIRCUITOS MEXICANOS DE NOGALES 2.2 1 4 COMPONENS ASSEMBLY 3.92 1 5 GENERAL INSTRUMENT DE MEXICO 9.81 2 6 GROUP CHAMBERLAIN 28.47 3 7 HASTA MEXICO 1.15 1 8 INDUSTRIALS DE CARSIAS MECICANAS 3.35 1 9 ITT CANNON 2.08 1 10 ITT POWER SYSTEMS 7.99 3 11 MAGNETICS ELECTRONICAS 8.19 2 12 PRESTOLIEEWIRE 1.38 1 13 SAMSON SA. DE C.V. 3.23 1 14 TEMSA MEXICANA 17.97 2 15 THERMAX 5.89 1 16 WALBRO DE MEXICO 2.76 1 17 WEST CAP 6.68 1 18 ROGERS MAXICANA ROMEX 5.74 2 19 UNITRO DE MEXICO S.A. DE C.V. 2.3 1 CD. OBERGON 20 AUTO CIRCUITOS DE OBREGON 3.92 1 HERMOSILLO 21 AMP INC. 2.57 1 AGUA PRIETA 22 WHITNEY BLAKE 0.92 1 The minimum risk routes for the test case are shown in Figure 6.3. These are based on the locations of the Maquiladoras, the destination locations, population along the routes and accident-release probabilities. The risk factors are summarized in Table 6.2 based on minimum population risk routes. Of all the possible routes, the one selected reflects the least total population risk. The probability of release and the size of the population within one mile band width of the route were calculated for each possible route by adding the risk and population attributes of individual links in the transportation system. Notice that the risk factors are calculated assuming one shipment for each O-D pair. Then, the total risk factors for each pair is calculated by multiplying the risk factors by the number of shipments between each pair. To evaluate different management scenarios and the four optimizing objectives, the risk factors where added for all Maquiladoras. Thus, these factors represents the total risk for all 22 Maquiladoras for the year 1992. Under current shipment conditions, the system total population risk is 1,259,398 x 10-6. This risk represents the minimum total population risk for all Maquiladoras in Sonora in 1992. For the same set of routes, the system release probability, the total population, and the annual transport cost are (893 x 10-6), (949,880) persons, and ($12,719), respectively. When minimizing the release probability alone or population exposure, a different set of routes was generated as shown in Figure 6.4. The risk data of these two options are presented in Tables 6.3 and 6.4. Optimizing the release only reduced the total probability to 732 x 10-6 (18% reduction). However, it increased the population risk to 1,489,870 x 10-6 (17% increase) and the total population exposed has increased to 1,099,565 persons (16% increase). Optimizing only the population exposure increased the population risk to 2,456,163 x 10-6 (95% increase) and increased the release probability to 4,162 (950%). Optimizing the transport cost (Table 6.5) reduced the cost to $11,946 (6% reduction) and the release probability to 733 (18% reduction). However, the total risk increased to 1,498,229 x 10-6 (17% increase) and the total population exposed has increased to 1,099,910 persons (16% increase). The risk is directly proportional to the number of shipments by each Maquiladoras as shown in Figure 6.5. The number of shipments is multiplied by several factors shown in Figure 6.5. The total population risk was calculated for each case. This figure proves that any change in the policy at the border region, will increase the risk substantially. 6.3 Minimum population risk routes. Figure 6.4 Minimum release routes. TABLE 6.2 MINIMUM RISKS OF ALL SHIPMENTS ORIGINATING IN SONORA AND TERMINATING IN ARIZONA IN 1992 UNDER CURRENT CONDITIONS. TABLE 6.3 MINIMUM RELEASE PROBABILITY OF ALL SHIPMENTS ORIGINATING IN SONORA AND ENDING IN ARIZONA IN 1992 UNDER CURRENT CONDITIONS. TABLE 6.4 MINIMUM POPULATION EXPOSURE OF ALL SHIPMENTS ORIGINATING IN SONORA AND TERMINATING IN ARIZONA IN 1992 UNDER CURRENT CONDITIONS. Figure 6.5 Population risk versus increase in shipments. TABLE 6.5 MINIMUM TRANSPORT COST OF ALL SHIPMENTS ORIGINATING IN SONORA AND TERMINATING IN ARIZONA IN 1992 UNDER CURRENT CONDITIONS. Risk Assessment under Improved Conditions In the previous section, different risk factors were calculated regardless of the geographic location of the route. In order to study equity problems, it is important to calculate the risk factors separately in Sonora and Arizona. Each route consists of a chain of transport links. For example, the minimum risk route from maquila 1 (Admas Ressell) in Sonora to Romic in Arizona is listed in Table 6.6. Although the minimum risk route length from the plant in Nogales to the port of entry at the border region was 7.5 miles, the population risk was 7,634 x 10-6. The route length in Arizona was 162 miles and the population risk is 9,637 x 10-6. A 21 fold increase in route length in Arizona had little effect on the population risk. These data suggest an imbalance in risk in both countries (i.e., equity problem). To study this problem closely, the data of each route was then listed in Table 6.7. The system risk factors were calculated for the 22 Maquiladoras in Sonora. By studying the data closely, the main reason for imbalances in risk between the two countries is the high population density in Mexico. In general, the Maquiladoras are located at several industrial parks around different border cities. In the case of Nogales, the majority of the Maquiladoras are located in the southern part of the city. This means each hazardous waste shipment drives north across the city toward the border's port-ofentry. Given the high population density in Nogales, this will expose a large number of people to transport risk. To search for risk reduction solutions, several management scenarios have been studied. The scenarios include free flow through the existing 5 ports of entry, restricting flow by closing ports of entry at Nogales and by establishing recycling plants in Sonora and in Arizona. The first scenario was to open all six ports of entry to traffic. All four risk factors were calculated as in the first case and the summary of the results is listed in Table 6.8. In general, this scenario minimizes the total risk slightly relative to the current pattern. The reason for this is the distribution of the set of Maquiladoras in this test case: seventeen plants are located in Nogales, two in Agua Prieta, two in Hermosillo, and one in Cuidad Obergon. The 19 plants gravitate toward two specific ports of entries because of distance. The other three ports are farther from the border. In this case the number of ports used were four: two in Nogales, one in Agua Prieta, and one in Naco. TABLE 6.6 SAMPLE CALCULATIONS FOR MINIMUM RISK ROUTE FOR SHIPMENT ORIGINATING AT MAQUILA PLANT 1 AND TERMINATING AT ROMIC. TABLE 6.7 SAMPLE CALCULATIONS FOR MINIMUM RISK ROUTE FOR SHIPMENT ORIGINATED IN SONORA AND TERMINATED AT ROMIC. This scenario, however, is not practical because it is hard to utilize every port of entry for the shipment of hazardous waste. The ports of entry should be customized and equipped to handle such shipments. The second scenario was to close the ports of entry at Nogales and open a port of entry at Naco. The reason for selecting this scenario was to eliminate shipments through a populated city of Nogales. Only the population risk factor was calculated in this case. The results are summarized in Table 6.8. In this case the total risk and the subtotal risks in Sonora and Arizona have increased. This increase in total risk occurred because of the increase in route length. The last two scenarios included building a TSD facility in Arizona and in Sonora close to the border region. Building a TSD facility in Sonora would reduce the risk in Arizona to zero but would increase risks in Sonora. Building a TSD facility in Arizona increases the risk in Sonora and reduces the risk in Arizona. In these scenarios the location of the TSD facilities was arbitrary. Since the first set of TSD-related scenarios did not reduce the risk, another option was to find the location for a TSD facility that minimized risk. Notice that the configuration of this test case substantially affected the results. Locating a TSD Facility to Minimize Risk The next step was to study the best location for locating a TSD facility. This was approached by using a TransCad procedure LOCATE01. This procedure finds the optimal location for a stationary facility on a network. This procedure solves the one- median location problem by identifying a location for a facility such that the weighted average generalized cost (of travel or service) from demand points to the facility is minimized. The procedure evaluates the weighted average cost from candidate locations to all demand points using the demand values as the weight and finds the locations with the minimum weighted average cost. FIGURE 6.8 SYSTEM ATTRIBUTES FOR DIFFERENT MANAGEMENT SCENARIOS MANAGEMENT SCENARIO I) II) OBJECTIVE RISK AZ SO P(R)k Total AZ C(P)k SO Total AZ SO Total AZ TRANSP. COST SO Total 1. MIN. RISK 246,479 888,228 1,134,707 379 390 769 145,185 584,631 729,816 3,867 1,102 4,969 CURRENT 2. MIN. RELEASE 226,263 1,138,517 1,364,780 292 317 610 141,140 739,011 880,151 3,683 908 4,591 CONDITIONS 3. MIN. POPULATION 668,340 1,358,420 2,026,760 2,128 1,026 3,154 107,710 459,230 566,940 6,812 2,830 9,641 4. MIN. TRANS.. COST 226,271 1,147,028 1,373,299 293 318 611 141,062 730,837 871,899 3,678 908 4,585 1. MIN. RISK 240,678 874,896 1,115,574 367 378 744 142,841 544,597 687,438 3,806 1,069 4,875 IMPROVED 2. MIN. RELEASE 226,269 1,138,836 1,365,105 293 316 609 141,182 711,974 853,156 3,885 903 4,788 CONDITIONS 3. MIN. POPULATION 495,494 1,379,104 1,874,598 1,876 1,152 3,028 99,338 232,950 332,288 6,279 3,200 9,479 [FREE FLOW] 4. MIN. TRANS.. COST 226,475 1,138,836 1,365,311 299 1. MIN. RISK 313,604 1,412,144 1,725,748 749 1,233 1,982 161,548 275,772 437,320 4,610 3,425 8,035 III) IMPROVED 615 141,154 712,564 853,718 3,680 903 4,583 2. MIN. RELEASE CONDITIONS 3. MIN. POPULATION [RESTR. FLOW] 4. MIN. TRANS.. COST 1. MIN. RISK (IV) IMPROVED 316 0 2. MIN. RELEASE CONDITIONS 3. MIN. POPULATION [TSD IN SONNORA] 4. MIN. TRANS.. COST 1,304,183 1,304,183 0 972 972 0 263,231 263,231 0 2,699 2,699 (V) 1. MIN. RISK 53,088 1,412,144 1,465,232 285 1,233 1,982 12,058 275,772 437,320 793 3,425 8,035 IMPROVED 2. MIN. RELEASE CONDITIONS 3. MIN. POPULATION [TSD IN ARIZONA] 4. MIN. TRANS.. COST The first set of locations were in Maricopa County (Figure 6.6). The location with the minimum population risk was the closest location to the border region (i.e., node 1000 in Figure 6.6). The second set of locations were 15 sites in Arizona close to the Mexican border. The best location that minimized the population risk was node 1200 (Figure 6.7). To find the optimal location on the transportation network, the number of potential sites increased to include most of the border region nodes and all Maquiladoras sites. The site that minimized population and release risks was actually one of the Maquiladoras plant site (Figure 6.8). A sample of the location procedure output to minimize risk in the last case is shown in Table 6.9. These results means that the best location for a TSD plant would be a portion close to the industrial plants. Figur 6.6 Set of TSD locations in Maricopa County RISK EQUITY PROBLEM IN THE BORDER REGION This test case suggests that the way to achieve equity is by building new ports of entry away from the highly populated areas and force all shipments to go through these ports. However, this scenario could produce an equal amount of risk in both countries but will not minimize risk. The way to reduce risk is by building new TSD facilities in Sonora that must be close to waste generation. It is important to mention that recycling plants in Mexico will produce secondary benefits to both countries, in addition to reducing risk. For example, the risk was reduced from 1,134,707 x 10-6 to 881,381 x 10-6 (22% reduction) when using a TSD facility in Nogales. Figure 6.7 Set of TSD locations at border region Figure 6.8 The best TSD locations at the border region TABLE 6.9 SAMPLE REPORT FOR MINIMUM RISK SITE LOCATION. LOCATE01 Report ============== Network: C:\TRANSCAD\FINAL1.NET, 453 nodes, 1120 links Table:C:\TRANSCAD\MAQUILADORAS.TAB, 22 rows 37 locations were previously selected from database. 22 demand points were chosen from table. Node 4900365 is an optimal 1-median with minimum cost 881381.84. Location 4900365 4900353 4900369 4900367 4900368 ID Cost 881381.84 881397.29 881417.54 881636.75 881925.67 4900370 882218.28 4900371 882307.98 4900355 882310.34 4900372 882480.74 4900363 883640.83 4900361 883706.40 4900364 883873.81 4900351 887125.06 4900349 887242.25 4900347 887566.48 4900357 919746.27 4900346 925885.19 400088 979960.30 400074 1016239.30 400090 1023932.46 400062 1032858.81 400058 1040911.53 4900380 1085018.85 4900383 1107172.58 4900165 1124539.21 400050 1142988.25 4900299 1186942.17 4900169 1268644.56 4900168 1608161.89 400148 1885711.79 4900170 2157263.34 4900173 3293495.53 4900175 3467166.28 4900377 4225865.82 4900374 4226248.32 4900378 8169897.14 4900399 8333849.78 CHAPTER 7 - CONCLUSIONS AND RECOMMENDATIONS CONCLUSIONS The focus of this research has been on hazardous waste shipment activities in the US.Mexico border region. The anticipated growth of US industries in the northern part of Mexico render this research urgent. As the number of US industries in Mexico continues to grow, an increase in hazardous materials shipments will occur from the US to Mexico. This will create a specific pattern of hazardous material shipments that will impose risks for the population in the US, in general, and the population in the states of Arizona, California, New Mexico, and Texas, in particular. Growth in the number of hazardous waste shipments to the US from Mexico is also anticipated. The US-Mexico border region is a growing source of hazardous waste. The research has provided information showing a substantial increase in the number of shipments of hazardous waste over the last three years from Mexico to the US in general, and from Sonora to Arizona, in particular. Most of these shipments originated from border cities. The assumption is that these quantities represent only 10-15% of the industries in Mexico; extrapolating these values will increase the number of shipments of hazardous waste dramatically. There is an urgent need to better manage the hazardous waste generated in Mexico by either building new disposal facilities or recycling plants. The pattern of shipments has been changing over the last few years with more industries shipping their waste to remote US areas due to disposal availability. Under NAFTA, Mexican trucks will be able to travel directly in the US. It is important that truck standards in Mexico be compatible with these in the US. With the development of a transportation GIS for the US-Mexico border and the resulting appropriate risk assessment modeling, there will be opportunities to use these tools in formulating and determining the impacts of different risk management scenarios on the border region. Although GIS technology has some disadvantages, it proved to be a powerful tool in transportation routing and risk modeling. By improving the technology, most of the disadvantages will be eliminated. This will enable the development of policies dealing with the mitigation and reduction of risks of transporting hazardous waste in the border region. Building new ports of entry and strict enforcement of shipments would reduce risk. Improving the existing ports of entry will probably help in speeding the paper work at the ports of entry, however, it will increase risk. Risk equity is a major problem in the border region. However, the people in the US are incurring some risk during the shipment of hazardous materials to the Maquiladoras. When addressing the equity problem, all risk pathways should be considered. In addition, reaching equity will increase risks on both sides. The best solution is to reduce risk in Sonora by implementing the management options addressed in this research. The quantities of hazardous waste generated by the maquiladora plants are unknown. The majority of the waste is not likely being shipped to the US or receiving proper treatment, recycling, or disposal in Mexico. The problem will become more severe as the Maquiladora plants grow. Increasing hazardous waste shipments will dramatically increase risk levels. Following are some conclusions pertaining to the test case. These conclusions may or may not be applicable to the whole US-Mexico border region. First, most of the Maquiladora plants that shipped hazardous waste from Sonora to Arizona were concentrated in the city of Nogales (17 plants). Most of these Maquiladoras have recorded one shipment, only six plants have recorded two or three shipments. This turnout of shipments is very low. However, it is consistent with the turnout of shipments of all Maquiladoras in general. This pattern reinforces the need for strict and better management for the compliance of the Maquiladoras with hazardous waste shipment regulations. Studying several management scenarios was a successful tool for helping to develop new policies in the border region. The United States has a plan to upgrade some ports of entry in the border region to accommodate the anticipated influx of shipments under NAFTA. This step may reduce the congestion at the ports of entry, but it will increase the risk factors along the existing shipment routes. Some management scenarios had little effect on reducing risk. However, this could be limited to this test case area only. A major reduction of risk occurred when building a new treatment, storage, or disposal facility in the border region, specifically in Mexico. A better scenario would be developing more than one TSD facility. A major risk and cost increase comes from the Maquiladoras located away from the border cities. For example, in this test case two Maquiladoras were located in Hermosillo and one Cuidad Obergon. Both cities are located at least 200 miles from the closest port of entry. Most of the Maquiladoras were located with 10 to 15 miles from the ports of entries. The three Maquiladora had contributed about the same transportation risk cost as all other Maquiladoras in the test case (19 plants). The major concentration of maquiladora plants is at the border cities and border states. The rest of plants are located in the middle and southern part of Mexico. The USEPA and ADEQ databases have recorded shipments only from the border states. These unconsidered plants should be studied closely to find out the way they manage their hazardous waste. RECOMMENDATIONS The northern part of Mexico is home to a large number of US industries. Under NAFTA, the number of industries will increase dramatically due to economic and legislative factors. The USEPA should communicate with the Mexican Environmental Agency to control and regulate the environmental impact of these industries. Some mitigation options would be to create a recycling plant or landfill in Mexico so as to prevent or reduce the problem of illegal dumping and cross-boundary shipments. It is important to develop these plants in the border region as well as in other parts of Mexico where the Maquiladora plants are concentrated. Although non-border Maquiladoras are less that 20% of the total Maquiladoras, however, they may contribute to the transportation risk and cost as much as all plants located in the border cities because of the long travel distances from these plants to the ports of entry at the border region. Some policy options should be developed by both countries to manage the problem. Some options include a mandatory educational program to be established to inform the Maquiladora industries about the benefits of recycling in-plant and reducing waste on site. In addition, greater control of shipments through the manifest system should be considered in both countries. The US EPA database lacks a substantial number of manifests. The main USEPA database contains data from the six bordering states only. However, 11% of the Maquiladoras are located in other states. This leads to a conclusion that there are uncertainties in how these Maquiladoras manage and transport their waste. In addition, only about 15% of the Maquiladoras in the border region have reported hazardous waste shipments over the last six years. The maximum reporting year was 1992, with 230 Maquiladoras reporting. A cooperation between the USEPA and SEDUE should be established to control the shipment of hazardous waste in both countries. ADEQ should put more emphases on the hazardous waste received by Arizona TSD facilities from foreign countries. Only 144 tons of hazardous waste have been received by Arizona from all foreign countries as reported by FAR. However, analyzing the ADEQ data showed that Mexico contributes 740 tons to TSD facilities in Arizona. The GIS database is a new technology that should be utilized in future risk development. It should considered as one of tools in helping solve waste management problems. It is highly recommended that a model for accident rates of hazardous waste transportation in the border region be developed. In is important to further develop a GIS database and/or expert system for the transportation routes, TSD facilities, and Maquiladora industries. The extension of this study to the entire border region is necessary. An important effort would also be to improve the risk model to include the development of environmental risk factors. The following areas could be considered for new research: 1. A study of building new ports of entry at the border region and the degree to which such facilities would reduce risk level. 2. A study to project the quantities of hazardous waste generated in the future and its impact on human and environmental risk. 3. More studies are needed to study the impacts of spills as a function of road type and population density in both Mexico and the US. REFERENCES 1. D. M. Perry, R. C. Segal, and P. Cicero . The Maquiladora Industry: Generation, Transportation and Disposal of Hazardous Waste at the CaliforniaBaja California, US-Mexico Border: First Maquiladora Report. Report submitted to California Department of Health Services, October, 1990. 2. D. M. Perry and D. J. Kloosler. The Maquiladora Industry: Generation, Transportation and Disposal of Hazardous Waste at the California-Baja California, US-Mexico Border: Second Maquiladora Report. Report submitted to Department of Toxic Substances Control, California Environmental Protection Agency, June, 1992. 3. D. M. Perry, R. Sanchez, W. Glaze, and M. Mazari. Regional Management of Hazardous Waste: The Maquiladora Industry at the US-Mexico Border. Environmental Management, Vol. 14, No. 4, pp. 441-450, 1990. 4. R. E. 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Guidelines for Applying Criteria to Designate Routes for Transporting Hazardous Materials, Report No. FHWA-IP80-15, Federal Highway Administration, 1980. 15. K. G. Zografos and C. F. Davis. A Multiobjective Programming Approach for Routing Hazardous Materials, Journal Of Transportation Engineering, Vol. 115, No. 6, 1989, pp. 661-673. 16. C. Chiang et al. Assessing Community Safety for Hazardous Materials Transport. State and Local Issues in Transportation of Hazardous Wastes Materials: Towards a National Strategy. Proceedings of the National Conference on Hazardous Materials Transportation, 1990. 17. American Automobile Association, Mexico Travel Book, American Automobile Association, 1994. 18. United States Environmental Protection Agency. 1993 Hazardous Waste Report: Instructions and Forms, GPA Form 8700-13 A/B (5-80), 1993. 19. K. D. Pijawka and A. E. Radwan. The Transportation of Hazardous Materials: Risk Assessment and Hazard Management. 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Arizona Ports of Entry: Master Plan, Motor Vehicle Division, Arizona Department of Transportation, 1989. Please contact the principal investigators about this project. Return to SCERP's home page • Contact the SCERP webmaster • Site map Last updated 6/10/99