2001, W. E. Haisler 1 Chapter 12: Torsion of Circular Bars Torsion of Circular Bars (Chapter 12) Consider a long, slender bar of length L with a circular cross-section that is subjected to torsion by applied concentrated and distributed torques: y x Mt z L The x-axis is placed at the centroid of the cross-section. We consider two circular cross-sections: 2001, W. E. Haisler 2 Chapter 12: Torsion of Circular Bars 1) Solid 2) Tube The cross-section has an important geometrically property; the polar moment of inertia, J: J r 2dA r 2rdrd ( y 2 z 2 )dydz I zz I yy A ( D04 Di4 ) For a solid bar with diameter D, J D . Also, J 32 32 Before developing a theory for how a bar twists and deforms under a torque loading, it is very instructive to experimentally observe the deformation pattern of a twisted 4 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars 3 bar as shown in the following photograph. The undeformed bar has straight lines that run the length of bar as well as circular lines around the circumference. Circular bar twisted by end torques 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars 4 Note that these lines form a pattern of squares on the surface of the bar. After twisting (lower photograph), the straight lines spiral around the bar and the circular lines remain circles. For a small area on the curved surface (say one of the squares), the spiraling lines would be straight if the curved surface were laid out flat. Each square is now a parallelogram, which suggest that a shear (shear stress) has been applied to the square. Have to Apply 4 Equations: Equilibrium, Constitutive, Kinematics and B.C.s Kinematics So to begin the development of the theory, we scribe a line on the surface of the bar that runs the length of the bar from a to b. For convenience, we assume the left end of the bar is fixed from rotation. As the bar is twisted by a torque of Mt on the right, the line 0-a will rotate to position 0-a’. Experimentally, it is 2001, W. E. Haisler 5 Chapter 12: Torsion of Circular Bars observed for a circular cross-section that line 0-a remains a straight line as it is rotated to position 0-a’. Looking at the end cross-section where Mt is applied, we see the line b-a has rotated CCW to b-a’ by an angle . line 0a moves to 0a’ a y 0 Mt a’ Mt uy a’ x z z uz y a u a’ b z y a r x x Cartesian Polar (r- in y-z plane) represents the angle of twist for the cross-section located at x (assuming the cross-section at x=0 was fixed). 2001, W. E. Haisler 6 Chapter 12: Torsion of Circular Bars Based on the physical observation discussed earlier, we postulate the following displacements (in Cartesian coords.). Since we saw no motion in the x direction, then u x 0 . For small angular rotations, we can relate the motion in the y-z plane, i.e., u y and u z , through geometry to the angle of z twist and write u y z and u z y . uy These are obtained from the approximations: u y uz tan and tan . The negative in y z u y is because u y is negative (down) for positive . These assumptions are reasonable if is not too large. We note that the angle of twist is a function of x so that ( x) . a’ a’ uz y 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars In polar coordinates, we assume ur 0 y a and u x 0 [no displacement in radial u and axial (x) direction]. These last two a’ r assumptions are equivalent to saying z that the diameter of the bar does not x increase during twisting and the bar does not change length, which is consistent with experimental observation. Finally, from geometry the circumferential displacement of a point is proportional to the angle of twist and it's radial position, r: u r . Polar coordinates should be much easier to work with. In order to determine the strain for these displacements, consider the experiment referred to above. If one rolls out 7 2001, W. E. Haisler 8 Chapter 12: Torsion of Circular Bars the curved surface of the bar into a flat surface, we have the following (for a length of the bar between x and x+x): x x x x a a’ u y u x a’ z a r x In the x-y plane, the angle represents the change in right angle for one of the original squares and will define the strain x (or engineering shear strain, x ). 2001, W. E. Haisler 9 Chapter 12: Torsion of Circular Bars We can write the following for the engineering shear strain: x 1 u x x tan u x x u x x u x x u x But the displacement is given by : u r so that x r x and x 1 2 x 1 r 2 x . Note that the above assumes that the bar is prismatic (r is a constant). 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars 10 If we want to do this more precisely, we can use the tensor strain definitions in polar coordinates to obtain (recall that ur 0, u x 0 , u r ): rr ur 0, r x 1 u 2 x u x 0, x ur 1 u 0 r r 1 u x 1 2r , r x x 2 x r x 1 1 ur 2 r xx u u r r r 1 ur u x rx 0 2 x r 0, 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars Constitutive Relation For an elastic, isotropic material, we can write the stressstrain relation as x E E x x E x G x (1 ) (1 ) 2 2(1 ) where G = shear modulus = E 2(1 ) 11 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars y Equilibrium (Cons. Of Ang. Momentum) dA=r drd The torque Mt(x) on the cross-section at z location (x) must be in equilibrium with the internal moment produced by the z shear stress x : x r x 12 Mt M t r x dA A cross-section at x Now substitute the constitutive and kinematic relations into the equilibrium equation: d d 2 M t r x dA r (G x )dA rG (r )dA G r dA A A A A dx dx Both G and the angle of twist are a constant for a given cross-section located at x so that we have: 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars 13 d 2 Mt G r dA. The integral is a geometrical property dx A of the cross-section A called J, the polar moment of inertia, so that J r 2dA and thus we have A d M t JG dx The above equilibrium equation can be integrated between any two points on the bar, say x0 and xL to obtain: ( xL ) ( x0 ) xL x0 Mt dx JG Note that M t M t ( x ) . You must know ( x0 ) [as a boundary condition] to determine ( xL ) !!! 2001, W. E. Haisler 14 Chapter 12: Torsion of Circular Bars Example: Now consider a circular elastic bar with diameter D, length L, shear modulus G, and with applied torques M t at each end. The left end is held fixed from rotation. Determine the rotation at the free end (x=L). y elastic bar, diameter = D =0 at left end (fixed) Mt x Mt z L Mt internal torque diagram x x=L d We start with equilibrium: M t JG . Integrate the ODE dx from x=0 to x=L to obtain: 2001, W. E. Haisler 15 Chapter 12: Torsion of Circular Bars ( L) (0) L Mt dx . JG For this problem, the torque M t is a constant along the length of the bar (and equal to the applied torque at each end). For a prismatic bar, J is also a constant. Hence we can write: 0 Mt L Mt L ( L) (0) dx (0) JG 0 JG 0 Since the boundary condition is that the bar is fixed at x=0, (0) 0 . Letting L ( L) Mt L L JG L is angle of twist for a bar of length L with a constant torque, M t , with one end fixed. 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars 16 To determine stress, recall that the constitutive equation is x G x and the stress-strain equation is x r x Hence the shear stress is d x Gr dx But from the equilibrium equation we have d d M t M t JG or dx dx JG Hence the shear stress becomes: Mtr x J 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars 17 Summary of important equations: J r 2dA A d M t dx JG General equations when M t M t ( x) xL M t ( xL ) ( x0 ) dx x0 JG Note that ( xL ) above is a relative twist; i.e., the angle of twist of one end of a bar relative to its other end. Mt L L Angle of twist for constant M t at ends JG Mtr x J 2001, W. E. Haisler 18 Chapter 12: Torsion of Circular Bars Example: A circular bar with diameter of 0.5 in, length of 50 in, and made of steel (G=11.5x106 psi) carries a torque of 30 ft-lb. D=0.5 in 30 ft-lb steel 30 ft-lb 50 in Determine the angle of twist of end relative to the other and the maximum shear stress. 4 4 D (0.5 in ) J r 2dA 0.00614in 4 A 32 32 Mt L (30 x12 in lb)(50in) L 0.255rad 14.6deg 4 6 JG (.00614in )(11.5 x10 psi) M t r (30 x12in lb)(0.25in) x 14,658 psi J 0.00614in 4 2001, W. E. Haisler 19 Chapter 12: Torsion of Circular Bars Distributed Torque. mt ( x) Consider the torsion of a circular bar with distributed M t ( x) mt ( x) torque of mt ( x) applied along it's length [units of dx torque/length]. For moment x equilibrium, we have: M t ( x dx) M t ( x) mt dx 0 Divide by dx and take the limit to obtain Mt mt 0 x M t ( x dx ) x dx 2001, W. E. Haisler 20 Chapter 12: Torsion of Circular Bars The above can be integrated to obtain M t ( x) . We can then substitute this M t ( x) into the differential equation for and integrate from x1 to x2 to obtain ( x2 ) : x2 ( x2 ) ( x1) ( M t ( x) / JG )dx x1 You must know ( x1) as a boundary condition. d Alternately, we could substitute M t JG into dx Mt d mt 0 to obtain ( JG ) mt 0 . This last x x dx equation can be integrated twice to obtain . You obtain the same result either way. 2001, W. E. Haisler 21 Chapter 12: Torsion of Circular Bars Torsion of Circular Bars – Example Solutions Example 1. The aluminum circular bar below has a constant diameter of 0.5 in. and a shear modulus of 4 million psi. Determine the 1) angle of twist at points B and C and 2) max shear stress in section AB and BC. 75 in-lb 40 in-lb A x 20 in B C 35 in a) First, determine the internal torque (Mt) as a function of x. 2001, W. E. Haisler 22 Chapter 12: Torsion of Circular Bars Since torque is applied only at point B and C, the internal torque will be constant between A and B and between B and C. Assume the internal torque in section A-B is M t1 and in B-C is M t 2 (note: assume Mt is positive). M t1 A M 1 B t1 M t2 B M 2 t2 C Make cuts between A and B and between B and C, and draw free-body diagrams as below: 2001, W. E. Haisler 23 Chapter 12: Torsion of Circular Bars 75 in-lb 40 in-lb A Mt 1 B free-body 1 Mt 2 C free-body 2 Starting with the free-body 2, we write moment (torque) equilibrium equations: free body # 2 : M 0 75 M t 2 M t 2 75 in-lb free body #1: M 0 M t 2 40 M t1 M t1 M t 2 40 75 40 35 in-lb This structure is STATICALLY DETERMINANT since we could find all internal torques by equilibrium alone. The internal torque diagram can now be drawn: 2001, W. E. Haisler 24 Chapter 12: Torsion of Circular Bars Mt 75 in-lb 35 x 0 20 55 in. b) Determine the twist of each section. 35 35 75 75 1 A 2 B J1 J 2 D 32 4 (0.5)4 B 0.00613in 4 C 32 M t1L1 35(20) 0.0285rad twist of bar 1: 1 J1G1 0.00613(4 x106 ) 2001, W. E. Haisler Chapter 12: Torsion of Circular Bars 25 M t 2 L2 75(35) twist of bar 2: 2 0.107rad 6 J 2G2 0.00613(4 x10 ) A = rotation at A = 0 (boundary condition) B = rotation at A + twist of bar 1 = A + 1 = 0 + 0.0285 = 0.0285 rad = 1.63 deg C = rotation at B + twist of bar 2 = B + 2 = 0.0285 + 0.107 = 0.136 rad = 7.77 deg An alternate method for part b is to integrate the torque diagrams: 2001, W. E. Haisler B A Chapter 12: Torsion of Circular Bars B Mt A JG dx 0 20" 0" 20 35 dx (0.00143) x 0 0.00613(4 x106 ) 0.0285rad 1.64deg C Mt 55" 75 C B dx 0.0285rad dx B JG 20" 0.00613(4 x106 ) 55 0.0285 0.0031x 20 26 0.0285 0.107 0.136rad 7.77 deg c) Determine the maximum stress in each section M t1r 1 35in lb(0.5 / 2in) x 1 1, 427 psi 4 J1 0.00613in M t 2 r 2 75(0.5 / 2) x 2 3,059 psi J2 0.00613 2001, W. E. Haisler 27 Chapter 12: Torsion of Circular Bars A reminder of what the torsion equation tells you. For a bar with a torque M t ( x) , d M t . dx JG Integrate from A to B location: A d A JGt dx . B B J, G Mt M A x Mt B L Thus, we obtain the expression: B Mt B A dx . If the integrand is constant, A JG B Mt M L M L dx or t is the then B A t . This last expression says that the term A JG JG AB JG AB difference in the angle of twist from point A to point B (or it is the twist of B relative to A). If point A is M L fixed, we have B t . JG AB ----------------------------------------------------------------------------------------------------------------------------Consider the following problem has constant internal torques in each segment as shown M t1 Mt2 M t3 ( M t1 in section AB, etc): A B C D M L Angle of twist at B: B A t A B / A ( B / A is relative twist of bar AB; end B relative to A) JG AB M L Angle of twist at C: C B t B B / C ( B / C is relative twist of bar BC) JG BC M L Angle of twist at D: D C t C D / C ( D / C is relative twist of bar CD) JG CD What is the angle of twist at point D? M L M L M L M L M L M L D C t B t t A t t t JG CD JG BC JG CD JG AB JG BC JG CD A B / A C / B D / C From Boundary Conditions: A D 0 . Thus, for this problem: B / A C / B D / C 0 (i.e., twist of D relative to A is zero since A and D are fixed). ----------------------------------------------------------------------------------------------------------------------------Very similar to axial bars in tension. PL 1 elongation of bar 1 1 1 , P1 P2 A1E1 A B C PL 2 elongation of bar 2 2 2 . A2 E2 Displacement of point B = displacement of point A + 1 Displacement of point C = displacement of point B + 2 = displacement of point A + 1 + 2 From Boundary Conditions, displacement of point A is zero.