An overview of initiatives in Europe to recover phosphate from source separated urine. J.A. Wilsenach Delft University of Technology, The Netherlands J.A.Wilsenach@tnw.tudelft.nl Phosphate rock is a limited natural resource and is in some instances contaminated with heavy metals. Human urine is a potential source of phosphate. It could be used as fertiliser or phosphorus can be removed (e.g. by crystallisation) as a secondary raw material. Around 50% percent of the phosphorus in municipal wastewater originates from urine. Whereas phosphorus in wastewater is present in low concentrations of around 8 mg P/, the concentration in undiluted urine is around 800 mg P/. However, there are many conditions before phosphate can be reclaimed from source separated urine. There have been many applications of human or animal urine in history. The historical cycle between agricultural produce and animal and human excreta is well known. Less well known is the use of urine in the textile industry to wash and dye wool in the Dutch town Tilburg. Workers had to bring their own urine in flasks to the factories (refer picture). A book dating back to 1822 describes processes where the addition of “buckets of urine” is mentioned. At that time, urine was sold for 5c a bucket. Of course the logistics, industrial scale and people’s perceptions make similar practices inconceivable today. In the following paragraphs, a few modern European initiatives to collect urine separately, with the potential of phosphate recovery, are discussed. The Dutch foundation for applied water research (STOWA) is funding a study to investigate possibilities of reclaiming minerals from municipal wastewater. A part of this study is the compilation of an inventory containing information on different projects in this filed. These projects (initiatives) are often more concerned with improving the total water cycle and developing more sustainable wastewater treatment technology than with reclaiming phosphate per se. 1. Scandinavian initiatives Sweden was the first country to manufacture modern urine separation toilets on large scale. Several of these toilets were installed during the last decade. 1.1 Ecological villages Definitions of a concept such as “ecological village” may vary considerably. In these instances (discussed below) the concept implies inhabitants who adopt a way of living that is deliberately changed from modern urban habits towards a more sustainable lifestyle. Björsbyn ecological village was built in 1994, 5 km north of the Lulea city centre (Northern Sweden). It consists 17 houses (55 people) with urine separation toilets. Urine is collected in tanks before being sprayed on farmlands near the village. Faeces goes trough a septic tank and the sludge is composted and applied to grazing fields. “Grey water” infiltration failed during winter due to freezing. During the study period, less than half of the expected nutrients were recovered. This is due to problems such as leakage, design of toilet and precipitation in pipes (pH = 8-9). Based on data from interviews, it can be assumed that about 70% of the toilet visits occurred at home. Minerals recovered from urine were approximately 3.3 g N/pe.d and 0.17 g P/pe.d, but some of the nutrients will be found in the septic tank sludge. Water volumes needed for flushing urine were higher than expected (due to poor toilet design) and lead to dilution of recovered nutrients. (Hanæus, Hellström, Johansson, 1997) Understenshojden ecological village, within the city of Stockholm, has 44 apartments with 160 inhabitants. All urine was separated at source and piped to two large collection tanks. Quantities of the collected urine was close to that expected. 4.9 g N/pe.d, 0.42g P/pe.d and 1.34 g K/pe.d were measured, which implies that around 50% of the minerals in urine were not collected. It was expected that the remaining 50% would be excreted away from the village, at offices or public places. Local organic farmers collected the separately collected urine to spray it on their fields. Around 50% of toilet flush water was saved with separation toilets. Urea rapidly dissociated to ammonia and carbon dioxide and the pH increased to nine (measured in storage tank). This would have been an ideal environment for phosphate crystallisation, of which no mention was made. It is uncertain why this did not happen (in which case the measurements might have been different). It should be noted that at high pH, ammonia evaporates, which means that much of the nitrogen would be lost when sprayed on fields. Contamination of separated urine by faecal material was very small. (Jönsson, Stenström, Svensson and Sundin, 1997) Munkesogaard ecological village, Roskilde (Denmark), consists of 20 houses with urine separation toilets. The urine is piped to a central tank and collected by local farmers to spray on their lands. 1.2 Research initiatives A number of individuals are concerned with aspects of urine separation technology: Jönsson et al, 1998, “Modelling the sewage system - evaluating urine separation as a complementary function to the conventional sewage system” The study argues that separation of urine and direct re-use as fertiliser is more energy efficient than the total of removing nutrients in treatment plants and production of industrial fertiliser. Results indicate that urine separation leads to decreased eutrophic effect, when compared to conventional wastewater treatment where 60% of nitrogen is removed. Hellström & Kärrman (1997) offered a comparative analysis of chemical exergy in wastewater. Exergy can be defined as the useful part of energy that can perform mechanical work. Inputs and outputs within three alternative wastewater treatment systems were evaluated on basis of exergy. The three systems are: (1) conventional using sludge as a fertiliser; (2) conventional framework, using sand filter beds, sludge as a fertiliser and bio-gas production; (3) source separation using filter beds for treating grey water only, faeces are used for bio-gas production and fertiliser and urine is separated for fertiliser use. Hellström, 1998, “Nutrient management in sewerage systems: investigations of components and exergy analysis” The study presents results from different experiments to improve nutrient management in sewerage systems. An exergy analysis showed that urine separation technology might be a better alternative to conventional wastewater systems. Hellström assumes that all collected urine can be used as fertiliser and excludes the exergy consumed in producing the resources used in wastewater from the analysis. It is unclear whether these are reasonable assumptions. Karrmän, 1997, ”Analysis of wastewater systems, with respect to environmental impact and the use of resources”. This thesis argues that urine separation systems are favourable because of comparatively low use of natural resources and low degree of eutrophication. An exergy analysis of alternative wastewater systems of Bergsjön (an area within Göteborg) was performed. The study showed that the hypothetically calculated exergy during operation would be lower for a separation system than for the conventional alternative. Carlander, Hoglund and Vinneras did a field experiment at Stockholm on the fertilising value of source separated human urine. This four-year old project compares the fertilising effect of human urine tot the effects of industrial fertiliser. Human urine is a complete fertiliser with nutrient ratios N:P:K = 11:1:2.5. In 1998, crop yields from fields fertilised with urine were identical to mineral fertiliser, both for fertilising before sowing and during growth. (Sponsored by Stockholm Water Company and two housing companies). Ban and Lind, Göteborg University, are also doing research on struvite crystallisation from human urine. The struvite will be tested as fertiliser under different conditions. Petter D. Jenssen AN OVERVIEW OF SOURCE SEPARATION SYSTEMS Department of Agricultural Engineering, Agricultural University of Norway P. Jenssen et al. A full-scale source separation system using vacuum toilets and grey water treatment in a wetland B. Vinnerås et al. Environmental effects of urine separation in three different housing districts. 1.3 Commercial enterprises Water Revival Systems (WRS) WRS work with the design and construction of alternative wastewater and storm water systems, specialising in urine separation systems. (Andersson and Ridderstolpe) VERNA, Ekologi och Miljkonsult VERNA provides consultancy services within the field of ecological wastewater treatment with recycling technologies and is competent in urine- and black-water separation. 2. Novaquatis (EAWAG, Switzerland) The Swiss Federal Institute for Environmental Science and Technology (EAWAG) is located in Zurich. EAWAG's task as the national research centre for water pollution control is to ensure that: Concepts and technologies pertaining to the use of natural waters are continuously improved. Ecological, economical and social water interests are brought into line. Within EAWAG, Novaquatis is a group of researchers concerned with fundamental aspects of source separated sanitation. At the time of this report, no other group had such a dedicated and thorough investigation into possibilities of source separation technology. The research within Novaquatis integrates different fields of research to gain knowledge of how to develop and implement new technology and avoid pitfalls. EAWAG employs around ten people to take part in the Novaquatis project on a full time basis. Some of many aspects of their research are: 1. Laboratory scale experimental work on treating separated urine and recovering phosphorus, involving five people. P-removal/recycling by treating urine with membranes. Economical and ecological benefits (LCA) of P-recycling via urine. In addition, they are building a network of different projects within Switzerland (pilot projects, co-operation with soil and agriculture research groups). 2. Evaluation of consumer attitudes through discussion sessions with laymen and an online educational computer programme. (http://www.novaquatis.eawag.ch/nomix_10/nomix.html) 3. Comprehensive evaluation of urine technology, including modelling of two scenarios (urban - Winterthur and rural - Baden) where the ultimate question is: ”Does urine separation technology constitute an overall improvement on current technology?” 4. Potential risks related to micro-pollutants (endocrine disrupters) in urine used as fertiliser are being assessed. 5. Novaquatis assumes that all separately collected urine can be used as fertiliser. (This will probably not be the case in the Netherlands.) The Novaquatis internet address is: http/www.novaquatis.eawag.ch 3. Otterwasser (Flintenbreite Eco-village, Lubeck, Germany) R. Otterpohl (University Harburg Hamburg and Otterwasser) is developing more sustainable water treatment techniques. One of these developments is an ecological village (Flintenbreite) that was recently completed at Lubeck. The basic sanitation concept at Flintenbreite involves: vacuum toilets collect faeces and urine bio-gas is produced on site and used as fuel nutrients from the bio-gas plant is collected and used as fertiliser in agriculture Apart from R.Otterpohl, three other people at the University Harburg-Hamburg currently work on concepts regarding “yellow water”, which might include aspects of phosphate recovery. Internet addresses are: R. Otterpohl’s company dealing with alternative sanitation: http://www.otterwasser.de Eco-village Flintenbreite: http://www.flintenbreite.de/de/wasser2.html#was4 Rural source separated sanitation at Lambertsmuhle: http://www.otterwasser.de/homee.htm 4. Austria A new housing project in the city of Linz, called "solar city”, is underway in Austria. The new housing estate will collect urine separately and constructed wetlands for treatment of the "rest" of the wastewater (incl. the black water). There is also a market study on how to introduce customers to separation toilets (maybe similar to Novaquatis’s evaluation of consumer attitude). It is not yet sure if phosphate will be recovered from the urine, or just used as fertiliser. 5. Discussion In most of the European projects, the assumption is made that urine can be used as fertiliser (either directly, or in a treated form). One should note the following two important restrictions: 1. Plants do not grow throughout the year, while people excrete urine every day. If urine is returned to agricultural fields continually, groundwater and eventually surface water will be contaminated. 2. The risks involved due to micro-pollutants in urine (hormones, pharmaceuticals) are not yet completely understood. Phosphate recovery could however make society more sustainable. One should therefore also consider possibilities of recovering phosphate for use as a secondary raw material. Raw materials such as coal, oil or phosphate rock are not renewable. The only continual energy source is the sun. Even our renewable resources are naturally renewed by solar power. Therefore the ultimate indicator of our level of sustainability is the way in which we use energy. Energy is contained in all chemical compounds as a potential to react with other compounds, until a zero state is reached. This energy is called exergy or available work. In this research the total exergy consumption of two alternative systems for reclaiming phosphorus are determined. The first alternative is the conventional sewer/wastewater treatment system. Sewerage is discharged to treatment plants where some of the “waste” compounds are taken up in sludge (C, P and N) or released in the air (N2 and CO2), while the rest is reclaimed by ion exchange and filtering. The second alternative is a system where urine is collected, transported and treated separately. When urine is mixed with sewage, minerals are diluted and some of the chemical exergy destructed. The separated urine can be used to form struvite crystals. A portion of the urine is assumed to go to the wastewater treatment works with other wastewater (wash water, rain water, faeces). Two alternatives are illustrated in the figure below: Chemical exergy flow of minerals (P) in wastewater Food Agriculture Industry Mining (P) Reclaiming phosphorus s Excretion Conventional sewers Source separation Wastewater treatment Wastewater treatment Reclaiming phosphorus Effluent From the evaluation, it should be clear whether: 1) Separate collection and treatment of waste (water) products is a more sustainable technique to reclaim minerals (such as phosphorus) than conventional sewers where the minerals are reclaimed from lower concentrations? 2) Minerals reclaimed in either way reduce the current exergy loss of minerals that are lost instead of reclaimed? However, manure and urine from agriculture contains much more nutrients than human urine (human urine in the Netherlands contains little more than 10% of the nutrients when compared with live stock). Furthermore, manure and animal urine is locally available and in a concentrated form. 6. Conclusion Many projects are initiated with the aim of improving sustainability in society. While this is a worthwhile motive, it is unfortunate that many of these projects are often based on trendy opinions. Technical, economic and social implications and health risks are often neglected. However, experimental projects can still be of great value and our knowledge of systems and alternatives may be increased by the “lessons learned”. Only only a few groups, such as Novaquatis adopt pro-active holistic approaches. The fundamental issues involved in these research programmes include health and safety, wastewater treatment, mineral recovery, environmental benefits and consumer perceptions. Does the introduction of urine separation constitute an overall improvement in the water system and society? This question not only concerns the possibilities of recycling minerals (such as phosphate). It might be advantageous to collect and treat urine when the closed cycles of minerals, water, health and environment are considered simultaneously. Urine separation could simplify wastewater treatment and reduce operational costs. Although it can contribute only a small percentage, separated urine can still assist in reclaiming minerals and protect finite natural resources. Thermphos can theoretically recycle all the phosphates in municipal wastewater for non-fertilising phosphorus. There may also be positive side effects such as improved surface water quality, reduction in micro-pollutants and reduced effects of combined sewer overflows. References: Hanæus, Hellström, Johansson, 1997, A study of a urine separation system in an ecological village in northern Sweden, Water Science and Technology, Vol 35 # 9 Jönsson, Stenström, Svensson and Sundin, 1997, Source separated urine-nutrient and heavy metal content, water saving and faecal contamination, Water Science and Technology, Vol 35 # 9 Jönsson, Dalemo, Sonneson and Vinnerås, 1998, Modelling the sewage system evaluating urien separation as a complementary function to the conventional sewage system, paper presented at the Systems engineering models for waste management, International workshop in Göteborg, Sweden. Hellström and Kärrman, 1997, Exergy analysis and nutrient flows of various sewerage systems, Water Science and Technology, Vol 35 # 9 Hellström, 1998, Nutrient management in sewerage systems: investigations of components and exergy analysis, Doctoral Thesis, Lulea University of Technology Karrmän, 1997, Analysis of waste water systems, with respect to envirenmental impact and the use of resources, Doctoral Thesis, Chalmers University of Technology Carlander, Hoglund and Vinnerås, Field experiment at Stockholm on the fertilising value of source separated human urine, Conference report, http://www.iees.ch/EcoEng991/EcoEng_A.html Lind, Ban and Byden, Nutrient recovery from human urine by struvite crystalisation with ammonia adsoprion on zeolite and wollastonite, Bioresource Technology 73 (2000) Jenssen, An overview of source separation systems. Department of Agricultural Engineering, Agricultural University of Norway, http://www.nlh.no/Institutt/Departments.htm Jenssen, A full-scale source separation system using vacum toilets and greywater treatment in a wetland, Agricultural University of Norway, http://www.nlh.no/Institutt/Departments.htm Vinnerås, Environmental effects of urine separatin in three different housing districts. Agricultural University of Norway, http://www.nlh.no/Institutt/Departments.htm Andersson and Ridderstolpe, http://swedenviro.com/wrs_en.html Water Revival Systems VERNA, Ekologi och Miljkonsult, http://swedenviro.com/ver_en.html (WRS),